MAKING MODERN LIVING POSSIBLE. Thermostatic expansion valves, type TR 6 REFRIGERATION & AIR CONDITIONING DIVISION.

Transcription

1 MAKING MODERN LIVING POSSIBLE Thermostatic expansion valves, type REFRIGERATION & AIR CONDITIONING DIVISION Technical leaflet

2 Technical leaflet Thermostatic expansion valves, type Contents Page Introduction Features Valve program Technical data Identification Design and function Application Ordering Check valve capacity Capacity Sizing Dimensions and weights DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 Danfoss A/S (AC-BNM / mr),

3 Technical leaflet Thermostatic expansion valves, type Introduction thermostatic expansion valves have been designed and developed with features especially for use in applications such as: Residential air conditioning systems Split systems Roof top units Heat pumps Light commercial air conditioning systems Chillers The hermetic tight design meets environmental demands for today and the future. The program is available for R22 and R410A. The can be used for all fluorinated refrigerants. Models for other refrigerants can be produced to order. The TR design incorporates a hot-pressed brass body with the entire power element, including the capillary tube and bulb, fabricated from stainless steel. The valves are supplied as standard in straightway versions with fixed orifice and with external equalization. They can be delivered with or without internal check valve and with external superheat adjustment spindle for field retrofit. All valves are designed with balanced port which reduces the influence from varying condensing pressures. The valves can be delivered with special connections and fittings both at the inlet and outlet and at the equalizer connection. The can be delivered with a fixed setting in accordance with the customers' requirement for optimized unit performance. Approvals UL listed, file SA7200 Features Compact size - hermetic design. Developed and designed for R22 and R410A. Rated capacities ranging up to: R22: 6.7 TR / 23.6 kw R410A: 7 TR / 24.5 kw A complete program with or without internal check valve. An internal check valve with low pressure drop at full flow. Non-adjustable with customer specific factory setting. Laser-welded power element: longer diaphragm life. high pressure tolerance and working pressure. Stainless steel power element, capillary tube and bulb: high corrosion resistance high strength and vibration resistance fast installation and good thermal contact and transmission Bleed function. With internal check valve for heat pump systems. With and without check valve. Customer specific engravement. Danfoss A/S (AC-BNM / mr), DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 3

4 Technical leaflet Thermostatic expansion valves, type Valve program Standard versions Refrigerants: R22 and R410A Operating range: +14 F to +59 F / 10 C to +15 C Setting: Fixed setting: Static superheat in accordance with customers' specifications. Adjustable setting: Factory static superheat of 7.2 F / 4 K. Packing: Single or industrial pack Versions: All valves are in straightway versions. With or without internal check valve. Standard connections: 3 /8 in. ODF inlet x 1 /2 in. ODF outlet x 1 /4 in. ODF equalizer. Capillary tube length: 20 in. / 0.5 m Options on request Refrigerants: Other refrigerants. Range: Other temperature ranges. MOP: Special MOP charges. Capillary tube lengths: 31.5 in. / 0.8 m 59 in. / 1.5 m Options for Connections: Inlet/Outlet: 3 /8 in., 5 /16 in., 1 /2 in., 5 /8 in. ODF, ODM, flare, and other threaded versions. Equalizer: Cap tube size: 3 /32 in., 1 /8 in., 3 /16 in., 1 /4 in. Length: 12 in. to 25 in. Flare or solder ODF/ODM. Technical data Max. operating temperature Thermostatic element: R22: max. 212 F / 100 C R410A: max. 167 F / 75 C Valve body: 230 F / 110 C Max. working pressure MWP 610 psig / PS = 42 bar Max. test pressure 680 psig / p' = 47 bar Identification Essential valve data is given on the power element. Main valve data example: = Valve type 3 TR = Rated capacity Q nom. in Tons of Refrigeration R22 = Refrigerant 067L5748 = Code number Unit cap = Recommended 1, 1.5, 2 TR Unit size -40 / +86 F = Evaporating temperature range in F PS 42 bar/ = Max. working pressure in bar MWP 610 psig and psig 148 = Date marking week 14, year 2008) Fig. 1 4 DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 Danfoss A/S (AC-BNM / mr),

5 Technical leaflet Thermostatic expansion valves, type Design and function Fig. 2 with fixed setting 1. Bulb 2. Thermostatic element 3. Push pin seal 4. Balanced port 5. Check valve 6. Setting spindle for adjustment of static superheat (SS) 7. Equalizer 8. Inlet connection 9. Outlet connection Fig. 3 with adjustable setting Fig. 4 The central push pin is sealed with a robust seal (pos. 3) that ensures maximum tightness and minimum friction through the lifetime of the valve. The balanced port (pos. 4) ensures minimal superheat changes when condensing pressure varies. This feature makes the valve ideal for biflow operation. Static superheat (SS) can be adjusted with the setting spindle (see fig. 3, pos. 6). The standard superheat setting is 3.6 F / 2 K. Terminology (fig.4) SS = Static superheat OS = Opening superheat OSH = SS + OS = Operating superheat Example Static superheat SS = 3.6 F (2K) (factory setting) or according to customer specification. Opening superheat OS = 7.2 F (4K) The opening superheat is 7.2 F / 3.6 C, i.e. from the point the valve begins to open up to nominal capacity. Opening superheat (OS) is a fixed value and cannot be changed. Operating superheat OSH = SS + OS OSH = 3.6 F F = 10.8 F (6 K) OSH is the total superheat that can be measured on the system. Danfoss A/S (AC-BNM / mr), DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 5

6 Technical leaflet Thermostatic expansion valves, type Application without check valve EVR/EVRH SGI/SGN/SGH DCL/DML Fig. 5. Traditional air conditioning system, cooling only Indoor coil 4-way valve Outdoor coil with check valve Fig. 6. SGI/SGN/SGH Traditional air conditioning / heat pump system DCB/DMB with check valve Indoor coil 4-way valve Outdoor coil without check valve Fig. 7. Simplified air conditioning / heat pump system (bi-flow) Fig. 5 illustrates the diagram of a traditional air conditioning system where the is controlling liquid injection in one direction only. Fig. 6 illustrates a split air conditioning/heat pump system with cooling/heating mode and two thermostatic expansion valves, one for cooling mode and one for heating mode. The thermostatic expansion valves each has a built-in check valve, which has the function of preventing flow in one direction and allowing the flow in the opposite direction. It means that one thermostatic expansion valve is controlling liquid injection into the evaporator and the other thermostatic expansion valve has an open check valve allowing the liquid refrigerant flow in the liquid line. Fig. 7 illustrates a similar system as the previous one, but this time it is a packed unit with a short distance between the evaporator and the condenser, the bi-flow feature of the thermostatic expansion valve can be used. The two thermostatic expansion valves have, therefore, been replaced by one bi-flow valve controlling liquid injection in both directions. The normal flow direction marked with an arrow should be used for the primary function, i.e. cooling or heating. 6 DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 Danfoss A/S (AC-BNM / mr),

7 Technical leaflet Thermostatic expansion valves, type Ordering Adjustable setting Range N = 14 F 59 F ( 10 C +15 C) Refrigerant R22 R410A Pressure equalisation = ¼ in. ODF TR Rated capacity Q nom 1) kw Orifice no. R22 and R410A Connection 2) 3 /8 in. x 1 /2 in. x 1 /4 in. equalizer with flare nut ODF Inlet Outlet L L L L L L L L L L ) The rated capacity is based on: Evaporating temperature, t e = 41 F / 5 C, Liquid temperature, t l = 82 F / 28 C, Condensing temperature, t c = 90 F / 32 C, Opening superheat, OS = max. 7.2 F / 4K 2 ) Partnumbers consist of a valve, bulbstrap and the following connectors: 1 Chatleff 3 / 8 " female connector 1 Aeroquip 5 / 8 " female connector Check valve capacity TC=90 F/ 32 C TI=75 F/ 24 C Mass flow lb/h Fig. 8 Δp (psi) Internal check valve for orifice bypass in reverse flow (flow rate as a function of pressure differential) Danfoss A/S (AC-BNM / mr), DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 7

8 Technical leaflet Thermostatic expansion valves, type Capacity US units Capacity in TR for MAH +14/+59 F at 7.2 F static superheat SS Type Orifice no. R22 Pressure drop across valve Δ psi Pressure drop across valve Δ psi Evaporating temperature 0 F Evaporating temperature 20 F Evaporating temperature 40 F Evaporating temperature 50 F SI units Capacity in kw for MAH 10 C/+15 C at 4 K static superheat SS Type Orifice no. R22 Pressure drop across valve Δ bar Pressure drop across valve Δ bar Evaporating temperature 17.8 C Evaporating temperature 6.7 C Evaporating temperature 4.4 C Evaporating temperature 10 C Correction for subcooling Δt sub The evaporator capacity used must be corrected if subcooling deviates from 7.2 F/ 4 K. The corrected capacity can be obtained by multiplying the evaporator capacity by the correction factor given below. Note: Insufficient subcooling can produce flash gas. Correction factor for subcooling Δt sub Δt sub Correction factor 4 K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 7.2 F 18 F 27 F 36 F 45 F 55 F 63 F 72 F R DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 Danfoss A/S (AC-BNM / mr),

9 Technical leaflet Thermostatic expansion valves, type Capacity (cont.) US units Capacity in TR for MAH +14/+59 F at 7.2 F static superheat SS Type Orifice no. R410A Pressure drop across valve Δ psi Pressure drop across valve Δ psi Evaporating temperature 0 F Evaporating temperature 20 F Evaporating temperature 40 F Evaporating temperature 50 F , SI units Capacity in kw for MAH 10 C/+15 C at 4 K static superheat SS Type Orifice no. R410A Pressure drop across valve Δ bar Pressure drop across valve Δ bar Evaporating temperature 17.8 C Evaporating temperature 6.7 C Evaporating temperature 4.4 C Evaporating temperature 10 C Correction for subcooling Δt sub The evaporator capacity used must be corrected if subcooling deviates from 7.2 F/ 4 K. The corrected capacity can be obtained by multiplying the evaporator capacity by the correction factor given below. Note: Insufficient subcooling can produce flash gas. Correction factor for subcooling Δt sub Correction factor 4 K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 7.2 F 18 F 27 F 36 F 45 F 55 F 63 F 72 F R410A Δt sub Danfoss A/S (AC-BNM / mr), DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 9

10 Technical leaflet Thermostatic expansion valves, type Sizing t l p c t c p e ~t e EVR/EVRH Q e SGI/SGN/SGH DCL/DML Fig. 9 Example: Refrigerant R22 Evaporating temperature t e = 40 F p e = 79 psi Condensing temperature t c = 118 F p c = 256 psi Pressure drop in liquid line, drier and distributor system Δp 2 + Δp 1 = 27 psi The corrected evaporator capacity then becomes = 4.24 TR As the selected valve must be equal to or slightly larger than the corrected evaporator capacity of 4.24 TR, the with orifice 4 having a table capacity of 5.4 TR would be a suitable choice. Pressure drop in valve Δp = = 150 psi Subcooling Δt sub = t c t l = 18 F Evaporator capacity = 4.0 TR Correction factor from table = 1.06 US units Capacity in TR for MAH +14/+59 F at 7.2 F static superheat SS Type Orifice no. R22 Pressure drop across valve Δ psi Pressure drop across valve Δ psi Evaporating temperature 0 F Evaporating temperature 20 F Evaporating temperature 40 F Evaporating temperature 50 F DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 Danfoss A/S (AC-BNM / mr),

11 Technical leaflet Thermostatic expansion valves, type Dimensions and weights Fixed setting All dimensions in inches Fig. 10 Weight 0.57 lbs Adjustable setting All dimensions in inches Fig. 11 Weight 0.67 lbs Danfoss A/S (AC-BNM / mr), DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H

12 Technical leaflet Thermostatic expansion valves, type 12 DKRCC.PD.AN0.A4.22 DKRCC.PD.AN0.A5.22 / 520H2828 Danfoss A/S (AC-BNM / mr),