Repair System. Instruction Manual

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1 Repair System Instruction Manual Thank you for purchasing the HAKKO 70 Repair System. Please read the manual before using the HAKKO 70. Store the manual in a safe, easily accessible place for future reference. CAUTION : Remove the pump securing screws (M4 25 marked red) from the bottom of the station. Failure to do so may result in serious problems. Table of Contents Packing List... Precautions... 2 Part Names (Station)... 3 (Soldering Iron/Desoldering Gun).. 4 Operation (Soldering) (Desoldering)... 7~2 Maintenance (Soldering Iron) (Desoldering Gun)... 5~8 (Station) Troubleshooting Guide Parts List (Station) (Desoldering Gun) (Soldering Iron/Iron Holder) Specifications Wiring Diagram... 27

2 Packing List Please check to make sure that all the items listed below are included in the HAKKO 70 package. Station... Soldering Iron... Desoldering Gun... Iron Holder for Soldering Iron... Iron Holder for Desoldering Gun... Filter Pipe... Ceramic Paper Filter (S)...2 Ceramic Paper Filter (L)...4 Spring Filter...3 Cleaning Pin (for ø.0mm [0.04 in] nozzle)... Cleaning Pin (for Heating Element)... Cleaning Drill (for ø.0mm [0.04 in] nozzle)... Silicone Grease... Wrench (for Desoldering Gun)... Instruction Manual... Station Soldering Iron Iron Holder for Soldering Iron Ceramic Paper Filter (S) Filter Pipe Ceramic Paper Filter (L) Spring Filter Cleaning Pin for ø.0 mm (0.04 in) Nozzle Wrench Cleaning Pin for Heating Element Cleaning Drill for ø.0 mm (0.04 in) Nozzle *Never use it for soldering iron. Silicone Grease Desoldering Gun Iron Holder for Desoldering Gun

3 Precautions Warnings, cautions and notes are placed at critical points in this manual to direct the operator s attention to significant items. They are defined as follows: WARNING: Failure to comply with a WARNING may result in serious injury or death. CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to the items involved. WARNING Remove the pump securing screw (M4 25 marked red) from the bottom of the station. Failure to do so may result in serious problems. When the power is on, the tip and the nozzle temperature is between 200 /392 and 480 /896. Since mishandling may lead to burns or fire, be sure to comply with the following precautions. Do not touch the metallic parts near the tip and the nozzle, nearby plastic parts and the spring iron holder. Do not use the product near flammable items. Advise other people in the work area that the unit can reach a very high temperature and should be considered potentially dangerous. Turn the power off while taking breaks and when finished using the unit. Before replacing parts or storing the unit, turn the power off and allow the unit to cool to room temperature. This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. The unit is for a counter or workbench use only. To prevent damage to the unit and ensure a safe working environment, be sure to comply with the following precautions. CAUTION Do not use the unit for applications other than soldering or desoldering. Do not rap the desoldering gun against the work bench to shake off residual solder, or otherwise subject the iron or the gun to severe shocks. Do not modify the unit. Use only genuine HAKKO replacement parts. Do not wet the unit or use the unit when your hands are wet. Set the ceramic paper filter (S) for the filter retainer (station), and the ceramic paper filter (L) for the filter pipe (gun). Maintain the soldering iron or the desoldering gun and the station. While using the unit, don t do anything which may cause bodily harm or physical damage. 2

4 Part Names (Refer to p for part nos) Starion 팬헤드나사 W 와샤 ( 스프링 ) L.E.D. Lamp for Desoldering DESOLDER SOLDER 20 Power Switch Lights up when the power switch is turned to ON. Switch for Desoldering Switch for Soldering POWER ON OFF VACUUM OPEN CLOSE DESOLDER ON OFF CAL SOLDER ON OFF C CAL L.E.D. Heater Lamp Blinks on and off when the tip temperature reaches the set temperature. Temp. Control Knob Provides the tip temperature control. 팬헤드나사 W와샤 M4 8 CAL (Calibration) for Soldering Used for calibrating the temperature after replacing the heating element, soldering iron ant tip. 8 CAL(Calibration) for Desoldering Used for calibrating the temperature after replacing the heating element and gun. Vacuum Outlet Cap Connects with the hose. Set the ceramic paper filter (S)(No.A009). Filter inside the vacuum outlet cap is expendable. Receptacle Connector for the cord 9 assembly of soldering iron. Temp. Control Knob Provides the nozzle temperature control. Receptacle Connector for the cord assembly of desoldering gun. FUSE Fuse Holder 00, 0V unit contain 25V-5A fuse. 20V unit contains 250V-5A (U) fuse. 220, 230V unit contain 250V-2A fuse. Australian 240V unit contains 250V-2A S fuse. Power Cord 3

5 External Tooth Lock Washer nominal size Transmits heat for melting solder Entrance for melted solder. Expendable parts 5 Pan Head Screw with Washer M4 30 Note: Spare or repair parts do not include mounting screws, if they are not listed on description. Screws must be orderd separately. Soldering Iron (HAKKO 907 ESD) Soldering Tip Pan Head Screw with Washer (with Spring, Plain Washer) M5 8(3) Heats the solder and things which is soldered. Expendable parts Pan Head Screw with Washer M3 6(8) Desoldering Gun (HAKKO 809) Nozzle Item No B2090 B2063 B2444 B209 B2092 B2093 B2094 B208 B204 B2096 B04 B34 B236 B257 B32 B33 Part Name P.W.B. (for Desoldering) Hose Assembly Pump Assembly Transformer Transformer Transformer Transformer Cord Stopper Rubber Stopper Cover Fuse Holder Fuse Holder Fuse Fuse Fuse Fuse Cord Assembly Description With potentionmeter 00-24V 20-24V 0-24V , , V Set of 4 Without fuse Without fuse/australian 240V 25V-5A / 00,0V 250V-5A (U) / 20V 250V-2A / 220, 230V 250V-2A S / Australian 240V 3 Item No. Part Name Description B2068 Connects Power to Cord the receptacle (station) 3 Core & American Plug B2079 Power Cord 3 Core But No Plug 23 B208 Power Cord 3 Core & Australian Plug B2082 Power Cord 3 Core & BS Plug B2083 Power Cord 3 Core & European Plug 24 B053 Balance Weight 25 B32 Crank With bearing 26 B057 Ring for bearing 27 B2060 Crank dhaft With a screw Filter Pipe 28 B2059 Pump frame Set the ceramic paper filter (L) 29 (No. A033). B2058 Motor Contains melted solder and flux 30using B2085 filters. Diaphragm setting plate Filter are expendable parts. 3 B03 Diaphragm Set of 2 with screws 32 B056 Fixing plate Back Holder 33 B04 Valve plate Set of 2 34 B050 Pump head Assembly With screws 35 B059 Exhaust filter Secures Set the of 2filter 36 B33 Filter retaining pin pipe. 37 B2506 Damper Set of 2 Spacer nominal size 4 25 Heating Element Spring Washer nominal size 4 (4) Inside requires cleaning Hexagon Nut M4 (4) 2 Pan Head Screw (marked red) M4 25 Trigger 6 Squeeze to start absorption. Do not pull the trigger before hully heating the nozzle Release Knob Push down to remove the filter pipe. Indicator Indicates when nozzle and heating element need cleaning and when filters need replacing. Item No B486 B487 B2604 B20 B272 B2095 B2355 Part Name Knob Power Switch Power Switch Receptacle (for Soldering) Switch Chassis P.W.B. (for Soldering) Description 00-20V V Cord Assembly Connects to the receptacle (station). Hose Connects to the vacuum outlet cap (station.) 4

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24 Part List (Station) Pan Head Screw with Washer (with Soring Washer) 20 Truss Screw M4 6(8) 2 22 Pan Head Screw with Washer M4 8 Pan Head Screw with Washer M External Tooth Lock Washer nominal size Pan Head Screw with Washer M3 6 (4) Hexagon Socket Set Screw M Pan Head Screw with Washer M3 0 (8) Flat Head Screw M4 2 (2) Flat Head Screw M4 8 (2) Item No B029 B009 B063 B034 B03 B064 B036 Part Name Vacuum outlet cup Ceramic paper filter (S) Filter retainer O-ring (S-20) Vacuum outlet retainer Filter case joint Receptacle (for desoldering) Specifications 0 pcs. with O-ring (S-20) 23

25 Note: Spare or repair parts do not include mounting screws, if they are not listed on description. Screws must be ordered separately. External Tooth Lock Washer nominal size Pan Head Screw with Washer M4 30 Pan Head Screw with Washer (with Spring, Plain Washer) M5 8 (3) Pan Head Screw with Washer M3 6 (8) 3 Item No Item No B2090 B2063 B2444 B209 B2092 B2093 B2094 B208 B204 B2096 B04 B34 B236 B257 B32 B33 B2068 B2079 B208 B2082 B2083 B053 B32 B057 B2060 B2059 B2058 B2085 B03 B056 B04 B050 B059 B33 B2506 Part Name P.W.B. (for Desoldering) Hose assembly Pump assembly Transformer Transformer Transformer Transformer Cord stopper Rubber stopper Cover Fuse holder Fuse holder Fuse Fuse Fuse Fuse Part Name Power cord Power cord Power cord Power cord Power cord Balance weight Crank Ring for bearing Crank shaft Pump frame Motor Diaphragm setting plate Diaphragm Fixing plate Valve plate Pump head Exhaust filter Filter retaining pin Damper Specifications with potentiometer 00-24V 20-24V 0-24V , , V set of 4 without fuse without fuse/australian 240V 25V-5A / 00,0V 250V-5A (U) / 20V 250V-2A / 220, 230V 250V-2A S / Australian 240V Specifications 3 Core & American Plug 3 Core But No Plug 3 Core & Australian Plug 3 Core & BS Plug 3 Core & European Plug with bearing with a screw set of 2 with screws set of 2 with screws set of 2 set of 2 Spring Washer nominal size 4 (4) Spacer nominal size 4 25 Hexagon Nut M4 (4) Pan Head Screw (marked red) M Item No B486 B487 B2604 B20 B272 B2095 B2355 Part Name Knob Power switch Power switch Receptacle (for soldering) Switch Chassis P.W.B. (for soldering) Specifications 00-20V V 24

26 Parts List (Desoldering Gun / Iron Holder) HAKKO 809 Item No A34 A030 A033 B2073 A02 B08 B09 B020 B2074 B023 A39 Part Name Front holder Spring filter Ceramic paper filter (L) Filter pipe O-ring (p.2) Back holder assembly Release knob Spring for release knob Housing Hose Packing Specification 0 pcs. 0 pcs. with front holder & filters with o-ring (p.2) with screws Item No B025 B024 B022 B026 B02 A33 A003 Part Name Cord assembly Cord holder Cord stopper Micro switch Trigger Heating element Nozzle Specification with micro switch & plug set of 4 24V, 50W S ø.0 (0.04 in) Item No B723 B724 B094 B095 A042 B470 B3408 Part Name Element Cover Nut Spring Iron Holder Cleaning Pin Holder Cleaning Sponge Iron Holder Base Wrench Specification 25

27 Replacement Parts No. A002, A003 øb øa A002 A003 A004 A005 A006 A007 Parts List (Iron/Iron Holder) HAKKO 907ESD Item No Part. Name / Specification Nozzle S ø0.8 mm (0.03 in ) Nozzle S ø.0 mm (0.04 in ) Nozzle ø0.8 mm (0.03 in ) Nozzle ø.0 mm (0.04 in ) Nozzle ø.3 mm (0.05 in ) Nozzle ø.6 mm (0.06 in ) B784 B786 B2022 B2032 A32 B2028 B2024 B2027 B203 B2030 Part Name Nut Tip enclosure Soldering tip Nipple Grounding spring Heating element Terminal board Handle Handle cover Cord bushing Cord asse y No. A004~A007 Specifications øb øa ø A 0.8 (0.03 in).0 (0.04 in) 0.8 (0.03 in).0 (0.04 in).3 (0.05 in).6 (0.06 in) Specifications Sec. P. 3 ø B.8 (0.07 in) 2.0 (0.08 in) 2.3 (0.09 in) 2.5 (0. in) 3.0 (0.2 in) 3.0 (0.2 in) Old part No.900M-H,900L-H w/handle Cover, E.S.D. E.S.D. Iron Holder Item No C42 B202 B209 A B25 B086 B087 B088 B089 B302 B303 B304 B305 A Part Name Iron holder Iron receptacle Iron holder base Cleaning sponge Part. Name / Specification Cleaning pin for Heating Element Cleaning pin for ø0.8 mm (0.03 in) Nozzle Cleaning pin for ø.0 mm (0.04 in) Nozzle Cleaning pin for ø.3 mm (0.05 in) Nozzle Cleaning pin for ø.6 mm (0.06 in) Nozzle Cleaning drill for ø0.8 mm (0.03 in) Nozzle Cleaning drill for ø.0 mm (0.04 in) Nozzle Cleaning drill for ø.3 mm (0.05 in) Nozzle Cleaning drill for ø.6 mm (0.06 in) Nozzle Silicone grease Name Power consumption Station Output Vacuum generator Vacuum pressure (Max) Suction flow Dimensions (W D H) HAKKO 70 50W Station 24V~ Vacuum pump, double cylinder type 600mmHg (24in. Hg) 5 /min mm ( in) Weight 5.0 kg (.02 lbs.) Specifications are subject to change without notice. Soldering iron Part name Power consumption Temperature range Temperature stability Tip to ground resistance Tip to ground potential Cord assembly Total length (w/o cord) Weight (w/o cord) Desoldering gun Part name Power consumption Temperature Nozzle to ground resistance Nozzle to ground potential Cord/Hose Dimensions (W H) Weight (w/o cord, hose) HAKKO 907ESD C44 24V~ 50W / ±0 / ±8 of the set temperature ±0.5 / ±0.9 of tolerance at idling time < 2 Ω < 2mV (TYP. 0.6mV).2m (4 ft.) 90mm (7.5 in.) 44g (0.09 lbs.) HAKKO 809 C83 24V~ 50W ( ) < 2 Ω < 2mV (TYP..2mV).2m (4 ft.) mm ( in) 200g (0.44 lbs.) 26

28 Wiring Diagram 70 P.W.B. blue 24V white 4 Transformer TRANS TRANS TRANS TRANS M2 M TR H2 2 H TH TH2 H4 H3 4 Motor Receptacle Receptacle Power Cord Power Switch Fuse Holder HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka JAPAN TEL: FAX: sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC. TEL: (66) FAX: (66) Toll Free (800)88-HAKKO HONG KONG: HAKKO DEVELOPMENT CO., LTD. TEL: FAX: info@hakko.com.hk SINGAPORE: HAKKO PRODUCTS PTE LTD. TEL: FAX: sales@hakko.com.sg Please access to the following address for the other Sales affiliates HAKKO Corporation. All Rights Reserved. 泵組件過濾管接合套吸錫槍部 ( 焊鐵部 ) 電路板保險絲套清潔鑽插頭 MA000XZ5050

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