MODEL PRODUCT GUIDE
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1 MODEL PRODUCT GUIDE. Bar Kit
2 Call Service Center For Help And Parts If you need help or warranty parts call U.S. or CANADA. Business hours: Open 24 hours Seven days a week. To order non-warranty replacement parts or accessories call or send a FAX to IMPORTANT: Fill out the product record information below. Model Number Date Purchased TABLE OF CONTENTS Service Center...2 Product Record Information...2 Limited Warranty....3 Parts List and Diagram...4 Assembly Use and Care Registration Card...11 To insure your satisfaction and for follow-up service, register your accessories online at:
3 LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for a period of one (1) year beginning with the date of purchase. This limited warranty is for replacement of defective parts only. Manufacturer will not be responsible for failure or damage resulting from use, accident, alteration, misuse, transportation, commercial use, abuse, hostile environments, improper installation or installation not in accordance with local codes. Manufacturer will, at its option, refinish or replace any product or part found to be defective during its respective warranty period. Manufacturer will require return of the part(s) claimed to be defective, for its inspection, freight or postage prepaid. Manufacturer may require reasonable proof of purchase and suggests that receipts be retained. This limited warranty does not cover scratches, dents, corrosion or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance. This limited warranty does not cover surface rust, or the discoloration of stainless steel surfaces. This limited warranty does not include the cost of any inconvenience, personal injury or property damage due to failure of the product. THIS EXPRESS WARRANTY IS THE SOLE WARRANTY GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE. Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer-purchaser. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Consumer Warranty / P.O. Box 1240 Columbus, GA
4 PARTS LIST AND DIAGRAM Model No Key Qty Description Part # A 1 Prep Box Assembly B 1 Tap Mounting Plate C 1 Tap Tower D 1 Drip Tray Drain Hose E 1 Pump F 1 Drip Tray Assembly Key Qty Description Part # G 1 Drip Tray Insert H 4 Prep Bin Cover Kit Hardware Bag Assembly Instructions B H C G D E F A Tools required for assembly: Phillips Screwdriver (not provided) Adjustable Wrench Estimated assembly time: 15 minutes (not provided) Certified Grill Parts And Accessories, Char-Broil and Design, Char-Broil (Gas Grill Briquettes), Char-Diamonds, Cooking Zone and Design, Diamond Flame, Executive Chef, Faststart, Flare Fighter, FlavorMaster, Gas Grill Silouette and Design, H2O Smoker, Lava Flame, MasterFlame, MasterFlame Precision Cooking System, PowerSpark, Quantum, VIP, PrecisionFlame and Design, Sierra, and TruFlame are registered Trademarks of the W.C. Bradley Company. Thermos is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil, C3 and Design, Char-Broil and Design, Flame Design, FlavorTents, Grill 2 Go, Grillin Stick, Keeper of the Flame, Keepers of the Flame, Natural Grip, Outdoor Cooking Collection and Design, Patio Bistro, PrecisionFlame, Pro-Check, QuickSet Grills and Design, SmokerTents, The Big Easy, The Minute Grill, The Edge, The Tuscan Collection, and The Urban Grill are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates. Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313 and D461,359. Canada: 87743; 87744; 92607; and 1,316,424. Other Patents Pending
5 ASSEMBLY Model No Feed the tap hose into the large hole in the mounting plate. Raise the base ring and assemble tap tower to mounting plate using four M6x15mm screws, 6mm lock washers, and 6mm hex nuts. IMPORTANT: Tap spout must face toward tallest edge of mounting plate. Tap tower Base ring Mounting plate Align the six holes on the front of the prep box with the six rivets on the back of your grill cart. Place prep box over rivets and press box downward to secure to cart. Prep box assembly
6 3 Insert the tap hose through the top of the prep box on the left side. Place mounting plate with tap tower over left side of prep box and secure using four M5x10mm screws and 5mm lock washers. Tap spout should be facing toward front of grill cart. 4 Attach drip tray assembly to front edge of mounting plate by inserting rivets on tray into holes on plate. Press tray downward to secure to plate. Place drip tray insert into drip tray. Drip tray insert Drip tray assembly
7 5 Insert drip tray drain hose into large hole in prep box beneath drip tray. Press opposite end of tube onto drain at bottom of tray. Drip tray drain hose Slide the hose clamp over the end of the tap hose and press the end of the hose over the barb on the pump. Slide hose clamp down to pump and tighten to secure hose to barb. Hose clamp Tap hose Pump
8 7 Insert the four prep bins into the prep box. Prep bins (4)
9 USE AND CARE Pump Connection Your bar kit is equipped with a Sankey style pump which will fit most American kegs (keg not included). 1. Make sure tap lever is in the OFF position. 2. IMPORTANT: Before connecting pump to keg, pull the pump lever out and then upward. 3. Insert pump into keg and twist pump clockwise until it stops. 4. Pull pump lever out and push downward until locked in position. 5. Pull the tap lever to the ON position. 6. If no liquid flows from tap, turn tap lever off and pump the keg to increase pressure. Repeat steps 5 and 6 until liquid flows freely from tap. ON 5 Tap lever OFF 1 Pump lever Troubleshooting Problem Liquid shoots from keg when attaching pump. Liquid does not flow from tap. Possible Cause Pump lever locked in down position. Tap lever is in OFF position. Not enough pressure from keg. Keg is empty. Prevention/Solution Pull pump lever out and then upward before attaching to keg. Move tap lever to ON position. Pump keg several times to increase pressure. Replace with full keg
10 CARE AND CLEANING OF STAINLESS STEEL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate to the requirement. If you choose to use scouring powder or solvents, consult with the solvent manufacturer or supplier before use. Before cleaning, first test any cleaning product in an inconspicuous location and consider the possibility of scratching and the potential for corrosion caused by not completely removing cleaners. Never use brushes or steel wool as they will scratch and leave particles embedded on stainless steel surfaces, which can lead to rusting. Always rub or wipe in the direction of the polish lines in the stainless steel surface, not across them. Thorough rinsing with clean water is recommended after all cleaning procedures. Dry all surfaces completely after rinsing. Be careful not to let any stainless steel cleaner come in contact with painted or plastic components as damage may occur. Routine Care The Char-Broil Stainless Steel Grill Cleaner and the Thermos Stainless Steel Grill Cleaner are good choices for routine cleaning of stainless steel surfaces. Mild stains and loose dirt and soil can also be removed with a soft cloth and clean warm water. Rinse with clean water and wipe dry. Stubborn Stains Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor conditions, or extreme cooking temperatures. There are many cleaning agents commercially available formulated to restore the finish of stainless steel. Obtain advice from the solvent manufacturer or supplier when choosing the appropriate cleaner for your requirement. These cleaners can be acidic. Care should be taken to avoid contact with eyes or mouth. Be careful not let any powder or solvent come in contact with painted or plastic components as damage may occur. The chart below has been reproduced with permission from the Specialty Steel Institute of North America. For additional details regarding the care and cleaning of stainless steel, visit their website at for more information. For the latest new products for the care and cleaning of stainless steel go to Job Routine Cleaning Fingerprints and Smears Stubborn Stains and Discoloration Grease and Blood Burnt-on or Baked-on Foods Grease and Oil Cleaning Agents* Warm Water, Soap, Ammonia, Detergent 3M Stainless Steel Cleaner and Polish, Arcal 20, Lac-O-Nu, Lumin Wash, O Cedar Cream Polish, Stainless Shine 3M Stainless Steel Cleaner and Polish, All chem Concentrated Cleaner, Samae, Twinkle, Cameo Copper Cleaner, Grade FFF or Grade F Italian Pumice, Whiting or Talc, Liquid Nu Steel, Copper s or Revere Stainless Steel Cleaner, Household Cleaners, Lumin Cleaner, Zud Restoro, Sta-Clean, Highlite, Allen Polish, Penny-Brite, Copper-Brite Scotch-Brite Power Pad 2001, Easy-Off, De-Grease-It, 4% to 6% hot solution of such agents as tri-sodium polyphosphate, 5% to 15% caustic soda solution Any good commercial detergent or caustic cleanser. Comments Apply with sponge or soft cloth. Can be used on all finishes. Provides barrier film to minimize fingerprints. Can be used on all finishes. Rub lightly, using dry damp cloth, in the direction of polish lines on the stainless steel. Excellent removal on acids, all finishes. Particularly useful where rubbing is not practical. Apply with sponge or soft cloth in direction of polish lines. *NOTE: Use of proprietary names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of any proprietary cleanser does not imply its inadequacy. All products should be used in strict accordance with instructions on package
11 Please register your accessories online at: (If you register online, you do not need to send in this registration card.)
12 A Division of W.C. Bradley Co. Columbus, GA Printed in China
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