Swegon CASA W130. Ventilation unit with counter-flow plate heat exchanger HOME VENTILATION
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- Oliver Fowler
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1 Swegon CASA W130 Ventilation unit with counter-flow plate heat exchanger Ventilation unit for residential houses under 250 m². The unit has counter-flow plate heat exchanger. Suitable also for renovation projects. Maximum air volume: 130 l/s. Temperature efficiency of approx. 80 %. Energy-efficient and quiet fans. The unit can be installed in a machine room, storage space or the like. Connection for recirculating air. The ventilation system can be controlled from a separate control panel or from the cooker hood. Premium control technique. HOME VENTILATION W130_j_EN-p
2 Technical data General The Swegon CASA W130 is an ideal ventilation unit for homes and similar premises. The unit has heat recovery by means of a counter-flow plate heat exchanger. The unit can either be mounted on a base on the floor or on a separate wall mounting bracket. Casing The casing is made of double-skin sheet steel with an intervening foam plastic and mineral wool insulation. The internal and external surfaces of the ventilation unit have a powder painted and baked finish in a white tone (NCS S 0602-G). The front panel is hung on hinges, which simplifies inspection and servicing. The panel switch automatically switches off the unit when the panel is opened. Fans The fans have low-energy, economical, type EC directcurrent motors, whose power consumption is substantially lower than that of traditional fans driven by AC motors. The advantage of EC fans is that their speed is variably controllable and their efficiency is high even when they operate in the lower speed range. The power supply and control cables have quick-fit connectors and the fans can be easily removed from the unit, if required. Filters The ventilation unit has class G3 wide-meshed filters for the outdoor air and the extract air. There is also a class F7 fine filter for the supply air. Heat exchanger The plate heat exchanger which operates according to the counter-flow principle is made of thin aluminium plates. The airflows pass through separate channels into and out of the heat exchanger which ensures that smells cannot be transferred. The heat exchanger can be easily removed from the unit for inspection and servicing. The unit s automatic bypass damper steers the extract air to bypass the heat exchanger when heating is not needed. Anti-frost protection The heat exchanger is equipped with a thermostat for freeze protection. If there is a risk that the heat exchanger will freeze, the controller switches in the air heater and reduces the speed of the supply air fan, and the heated extract air prevents freezing inside the heat exchanger. Reheating In the electrically heated model, a 900 W electric air heater for reheating the air (standard equipment) is located downstream of the heat exchanger. An adjustable thermostat switches on the air heater when the supply air temperature drops below a preset value. Swegon CASA W130 Econo The Econo model has a water heated air heater, the temperature of which can be set inside the ventilation unit. Air heater, preheating A 1,000 W electric air heater for preheat located upstream of the heat exchanger is standard equipment in the ventilation unit. An adjustable thermostat switches on the air heater when the outdoor air temperature drops below a preset value. Connection for recirculating air The connection for recirculating air can be used e.g. for conveying fireplace heat to other rooms, a feature that saves electricity in that the ventilation unit s air heater then consumes less power. Correspondingly in the summer, cooling energy from an air-to-air heat pump can be transferred to other parts of the home. 2
3 Control System General The ventilation unit is controlled from the Premium control panel, which is standard equipment and from which you can also read and change settings. You can also select three different fan speeds from a Premium cooker hood. Control from a Premium control panel A Premium control panel can be installed at an optional location, recessed in a junction box or surface mounted on the wall. It can be located near the ventilation unit or somewhere else, and then must be connected to the unit via a 20 metre long modular cable. An extra control panel can also be connected, if it is desirable to control the ventilation unit from several places. Selectable functions Application. The unit can be started and stopped. Fan speed. The fans inside the unit can be controlled to operate at five different speeds. The display indicates the Away mode when the fans run on their lowest speed and indicates the Home mode when the fans are running at normal speed. The speed of the supply air fan can deviate from that of the extract air fan and the fans can be controlled from the control panel. Timer. The 24-hour/weekly timer has four programs. You can set the desired times if you want the unit to activate a desired function. The unit runs in the economical minimum speed mode at other times (Away). Functions: Home, Away, Boost, Cool. On the model with electric air reheat, you can also select the supply air temperature. Temperature. Desired temperature for the electric air heater can be set in the C range. The reheating function can also be shut off (electric model). Negative pressure compensation. Negative pressure arises in the home when a separate cooker hood or central vacuum cleaner is used, since the extract airflow becomes higher than the supply airflow. This function compensates the negative pressure by automatically increasing the supply airflow. A signal from a contact in the cooker hood or the central vacuum cleaner is required. Summer operation. When certain limit values are met (when heat recovery isn t needed) the airflow is controlled to bypass the heat exchanger. Summer night cooling. The function starts, if certain temperature conditions are complied with. The airflow bypasses the heat exchanger, the electric air heater is switched off and control system increases the speed of the fans. The cooler air at night, for instance, is then utilised for cooling the home. The fan speed can be selected. The ventilation unit is controlled from Premium control panel. Cooling energy recovery. In the summer, when the indoor air is cooler than the outdoor air, the air is controlled to flow through the heat exchanger. Fireplace switch function. The function generates excess pressure in the home and in this way causes an updraught in the chimney, which prevents smoke from entering the room when you light the log-fire. Display of the operating speed. The operating speed is continuously shown as text on the display screen. Service reminder. The service reminder interval can be set to a period ranging between 3 12 months. Automatic functions Alarms. Indicate the need for filter change or servicing and a possible disruption in operation. Bypass path past the heat exchanger. For example, summer night cooling Overheating protection. For the motors and the electric air heater. Freeze protection. Prevents freezing in the heat exchanger. 3
4 Control from a Premium cooker hood Selectable functions The control panel of the cooker hood has three pushbuttons. Besides switching the cooker hood s lighting on and off, two control functions can be set as follows: Fan speed. The fans in the ventilation unit can be controlled to operate at three speeds: away/home/boost. The supply air fan can operate at a lower speed than that of the extract air fan. The period for operation in the boosted speed mode is preset to 60 minutes, after which the ventilation unit fans will decelerate to normal speed. The shut-off damper of the cooker hood. When preparing food or carrying out a similar activity, a 30, 60 or 120 minute damper-open period can be selected. Control of the cooker hood shut-off damper 30/60/120 min. indication Lighting Ventilation unit fan speed Away, home, boost Demand regulation (control) Demand control is possible with the following optional equipment: Timer. 24-hour/weekly timer with settable times, for when you want the ventilation unit fans to run at normal speed. At other times, the unit runs in the economical minimum fan speed mode. Boost timer. A manual pushbutton switch that can be installed at an optional location. The pushbutton switch can be located in a laundry room or the like, for example. Fireplace switch. A manual pushbutton switch that can be installed at an optional location. The function generates excess pressure in the home and in this way causes an updraught in the chimney, which prevents smoke from entering the room when you light the log-fire. Negative pressure compensation. When the cooker hood is in use, negative pressure arises in the home since the extract airflow becomes substantially higher than the supply airflow. This function compensates the negative pressure by automatically increasing the supply airflow. Home Away switch. Should be located close to the front door. When the button is pushed, the ventilation unit switches to operation in the Away mode and this saves energy. Presence detector. The sensor detects movement in the home and transmits a signal to the ventilation unit to increase the fan speed. This function is well-suited for use in premises not used around the clock, such as in schools, day nurseries, offices, etc. Humidity sensor. The sensor detects when the humidity rises and transmits a signal to the ventilation unit to increase the fan speed. It can be located in a sauna, a bathroom, a laundry room, etc. Carbon dioxide sensor. The sensor detects an increase in carbon dioxide and transmits a signal to the ventilation unit to increase the fan speed. It is suitable for use in rooms where the number of occupants varies. DDC control Modbus gateway 4 The control panel of the Premium cooker hood.
5 Optional equipment Optional equipment for the ventilation unit Premium extra control panel The extra control panel can also be installed, if it is desirable to control the ventilation unit from various places. The second contact of the panel can be used for interconnecting two panels. Premium control panel Base Adjustable feet facilitate mounting the unit directly on the floor. Mounting frame with moisture barrier The mounting frame has a moisture barrier which prevents moisture from entering the insulation in the attic joist floor and stops the air from the loft from coming down into the rooms. Base Set of replacement filters The set of filters contains one PPI-20-filter, one class G3 filter and one class F7 fine filter. Water trap Silent water trap for carrying off condensate from the ventilation unit. Replacement filters Water trap 5
6 Optional equipment System products The ventilation unit is a part of an economical and attractive ventilation system for homes. Swegon offers a complete series of products for home ventilation. In that all the components are supplied by the same subcontractor, you are assured that they operate reliably together and this enables you to select properly sized products. This makes it possible, for instance, to control the ventilation unit from the cooker hood. Premium Swing controllable cooker hood Cooker hoods The elegant and practical cooker hoods are available in several alternative models and materials. If you do not want to connect the cooker hood to the ventilation unit, you can select a Design cooker hood and connect it to a power roof ventilator. Ceiling penetration seal for duct Provides a moisture-proof duct penetration point for supply air diffusers and extract air registers. Available in sets of 5 for size 100, 125 and 160 mm ducts. Sound attenuator Supply air diffusers and extract air registers Ceiling penetration seal Supply air Extract air Outdoor air Circulation air Exhaust air 1. Swegon CASA W130 ventilation unit 2. Mounting frame with moisture barrier 3. Exhaust air hood 4. Sound attenuator 5. ILVA controllable cooker hood 6. Power roof ventilator 7. Supply air diffuser 8. Extract air register 9. Ceiling penetration seal
7 Installation Suitable installation locations are laundry rooms, storage spaces, etc. The temperature in the premises should be higher than +10 C. The condensate drain pipe (on the underside of the unit) must be fitted with a water trap and the drainage pipework should be run to a floor gulley or the equivalent. The ventilation unit can be mounted on a wall using the wall mounting bracket or on a floor base (optional extra). If the ventilation unit is mounted on a wall, the wall structure must be able to support the weight of the ventilation unit. A mounting frame (optional extra) facilitates the alignment of ducts and with its help you obtain tight penetrations through the system of attic joists. If a recirculating air connection is not used, it must be sealed off. Supply air Extract air Circulation air Outdoor air Exhaust air Connection outputs W130 EC W130 EC Econo Connection, mains plug 230 V, 50 Hz, 8.1 A 230 V, 50 Hz, 6.0 A Fans EC 2 x 170 W EC 2 x 170 W Air heater, preheating 1000 W 1000 W Air heater, reheat 900 W - Total output 2260 W 1360 W Fuse protection 10 A 10 A Ceiling penetration seal Mounting frame with moisture barrier Circulation air Wintertime Summertime Air-to-air heat pump Water trap Base W130 7
8 Econo to waterborne heating systems The Swegon CASA W130 Econo has a water-heated air heater, which can be coupled directly to a waterborne radiator system or an underfloor heating system. The model is ideal for use as a ventilation unit in homes with ground-source heating Supply air Extract air Outdoor air Circulation air Exhaust air 1. Swegon CASA W130 ventilation unit 2. Mounting frame with moisture barrier 3. Exhaust air hood 4. Sound attenuator 5. ILVA controllable cooker hood 6. Power roof ventilator 7. Ceiling penetration seal 8. Closing damper The air heater for reheating the supply air can be connected as a radiator to the heat transmission circuit. This saves expensive energy when reheating the supply air. The pipe connections are done inside the ventilation unit Low power consumption Efficient air heater, warmer supply air 2-step freeze protection No separate glycol circuit Simple to connect as a radiator to the same control circuit as that of other components of the heat distribution system Fits ideally in homes with underfloor heating Pipe connections Tv1 = Control valve for the supply water temperature Tv2 = Control valve for the supply air temperature P1 = Circulation pump 15 Cu or plastic tube Distributor block Heating boiler or accumulator tank Underfloor heating Water-heated air heater N.B.! The ventilation unit must not be connected to a heating boiler without controller for the supply water flow. Ensure continuous water circulation by means of a distributor block and ventilation unit. 8
9 Sizing Supply airflow Supply airflow, Econo 100% Available pressure, Pa Available pressure, Pa 70% 80% 90% 60% 50% 40% 30% Airflow, l/s Airflow, l/s Extract air flow Power consumption 100% 100% Available pressure, Pa 60% 70% 80% 90% Total output, W 60% 70% 80% 90% 50% 30% 40% 30% 40% 50% Airflow, l/s Airflow, l/s The SFP is below 2.0 kw/m³/s in the thicker parts of the curves. Sizing the water-heated air heater Inlet flow water Water flow Airflow, l/s Capacity, kw C l/h Swegon CASA W130 Econo Pressure loss in air heater Pressure loss, kpa Air heater + valve Air heater Water flow, dm 3 /h 9
10 Acoustic data Sound emitted to supply air duct Fan setting % Sound power level broken down into octave bands, L wokt, db 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Weighted sound power level L WA, db(a) Sound emitted to extract air duct Fan setting % Sound power level broken down into octave bands, L wokt, db 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Weighted sound power level L WA, db(a)
11 Sound emitted to exhaust air duct Fan setting % Sound power level broken down into octave bands, L wokt, db 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Weighted sound power level L WA, db(a) Sound emitted to outdoor air duct Fan setting % Sound power level broken down into octave bands, L wokt, db 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Weighted sound power level L WA, db(a) Sound emitted to the surroundings Fan setting % Sound power level broken down into octave bands, L wokt, db 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Weighted sound power level L WA, db(a)
12 Power connection The unit has a mains plug connection. Total power consumption The ventilation unit has an electric air heater. Electric model: 1000 W preheat W reheat W (EC 2 x 170 W) fans + control 2260 W. Econo model: 1000 W preheat W fans 1360 W. Control from a Premium control panel The control panel can be placed at an optional location. It can be supplemented with e.g. an extra control panel or a Modbus gateway, if you want the ventilation unit to be controllable from several places. Control from a Premium cooker hood The supply includes one 1 m long cable and one 20 m long cable with modular contacts, which are used for connecting the ventilation unit, cooker hood, control panel and the Modbus Gateway. The modular cable should be installed in a min. 20 mm conduit. Control from a Premium cooker hood Control from a Premium control panel Cable with modular connectors Cable with modular connectors Extra control panel Cable with modular connectors Mains power plug connection Mains plug connection W130 Mains power plug connection Extra control panel Premium control panel W130 Premium cooker hood Premium control via Modbus Gateway Cable with modular connectors Premium control panel, e.g. for entering settings or service work Mains power plug connection Cooker hood (no provision for extension) Premium control panel Modbus Gateway W130 Modbus RTU 12
13 Example diagram 1 PREMIUM CONTROL PANEL If the installation is not fixed, the control panel can serve as a pure hand-held terminal for entering settings or carrying out service work. In this case you must make sure that the connection contact is accessible. Modular cable Modular cable - Home-Away-Boost - 24-hour/weekly timer - Fireplace switch - Alarm Modbus gateway Premium cooker hood Modbus RTU See separate instructions Humidity sensor CO 2 sensor/temperature sensor Presence detector 4 x x 0.5 W80 EC W100 EC W130 EC W230 EC R85 EC R120 EC E.g. 6 x 0.5 Home - Away selector switch DDC (remote monitoring) - Emergency stop - Operating status/fans - Operating status/temperature Misc. Example diagram 2 PREMIUM CONTROL PANEL Modular cable Modular cable - Home-Away-Boost - 24-hour/weekly timer - Fireplace switch - Alarm Modbus gateway Premium cooker hood Modbus RTU See separate instructions Humidity sensor Home - Away selector switch CO 2 sensor/temperature sensor Presence detector Misc. 4 x x 0.5 W80 EC W100 EC W130 EC W230 EC R85 EC R120 EC E.g. 8 x 0.5 DDC (remote monitoring) - Emergency stop - Operating status/fans - Operating status/temperature - Control of fan speed - Control of temperature When the control voltage is interrupted, the control system returns to the user mode for use by the occupants. 13
14 Example diagram 3 PREMIUM CONTROL PANEL - Home-Away-Boost - 24-hour/weekly timer - Fireplace switch - Alarm Humidity sensor Modular cable Negative pressure compensation Modbus gateway Other cooker hood (not Premium) Modbus RTU See separate instructions CO 2 sensor/temperature sensor Presence detector 4 x x 0.5 W80 EC W100 EC W130 EC W230 EC R85 EC R120 EC DDC (remote monitoring) - Emergency stop - Operating status/fans - Operating status/temperature Misc. Variants Right-hand or left-hand version To facilitate the installation work, the ventilation unit is available in a right-hand or left-hand version. They are mirror images of one another. This way you can select a variant that offers the simplest possible system for arranging the ducting. This is important, since extra bends in the ducting increase the pressure and the fans have to overcome a heavier load Swegon CASA W130 L Swegon CASA W130 R Supply air 1 Extract air 2 Outdoor air 3 Exhaust air 4 Recirculating air 5 14
15 Dimensions Condensate hose location Swegon CASA W130 L Swegon CASA W130 R Duct Connections Supply air 160 Extract air 160 Outdoor air 160 Exhaust air 160 Circulation air 100 Weight: 85 kg. 15
16 Ordering key Ventilation unit Swegon CASA W130 Premium R (right-hand version) L (left-hand version) Swegon CASA W130 Premium Econo R (right-hand version) L (left-hand version) Control Premium control panel, EN, SE, FI, NO, DE, FR (incl. 20 m long modular cable) 10213PR 10213PL 10213PER 10213PEL PSP143 Optional equipment Humidity sensor 117KKH Carbon dioxide sensor 117HDL Temperature thermostat 117T Presence detector 102LT Fireplace switch 102TKC Weekly timer/24-hour timer 105A1 Boost switch with timer 105TK Modbus gateway PMB Room temperature sensor PRTG 20 m modular cable with RJ9 connector PMK20 Mounting frame with moisture barrier (R/L) 10213YP Base (R/L) 10213J Water trap UVL Set of replacement filters, one G3 + 1 pcs. F7 + one PPI W13SS System products Cooker hoods Supply air diffusers and extract air registers Sound attenuator Ceiling penetration seal for duct, 5 pcs. per package 100 mm 125 mm 160 mm 102LT10 102LT12 102LT16 16
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