COMMERCIAL LINE. DUPLEX Flexi

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1 EN COMMERCIAL LINE DUPLEX Flexi

2 ATREA HISTORY ATREA was started as a private company in 1990 in the Czech Republic. Very shortly it began to focus on the production of ventilation units with waste heat recovery. The company s founder has authored many authorship certificates, patents and industrial designs in this field. ATREA s high quality products started to make their mark also in the demanding markets of Western Europe. The economic and geographic proximity led ATREA to focus primarily on the German market where it has established itself really well as a result of a good partnership and top-quality products, with the Netherlands, Switzerland, UK, Italy, Slovenia and other countries to follow. In 2011 ATREA marketed a new DUPLEX Flexi concept, appealing to wholesalers and thus significantly increased its market share. The company s export activities then focused on the remaining European markets and introductory negotiations are now taking place with customers from overseas. ATREA S PRODUCT RANGE Commercial ventilation air handling units from mc/h Residential ventilation air handling units from mc/h Kitchen ventilation whole area ventilation ceilings and kitchen hoods Passive houses by ATREA For more information please visit 2

3 BUSINESS Flexi SELLER CONTENT POLICY MANAGER CONTENT POLICY Installer-friendly construction Highly variable and easily adjustable on site Spigot connection variability Versatile positioning Great compactness Floor-standing and ceiling-suspended position 92 % heat recovery efficiency VDI 6022 hygiene certification Passive House suitable component Internet interface as a standard The units meet requirement in accordance with Commision regulation (EU) No. 1253/2014 (Ecodesign) Off-the-shelf delivery Immediately available to customers Subsequent competitive advantage Optimization of transport costs A major decrease in servicing costs as a result of the built-in web server ENGINEERING Flexi A complete series of 1100, 1600, 2600 and % heat recovery exchanger 100 % by-pass Floor-standing and ceiling-suspended in one Control system with a web server as a standard EC fans high efficiency, German quality Side orientation simply by setting the parameter in the control system Constant flow control Constant pressure control Heating and Cooling Wide range of additional accessories 3

4 BUSINESS Flexi SELLER CONTENT POLICY 1. Installer-friendly construction The unit is designed with a continuous emphasis on the maximum level of comfort of installers. Access to individual equipment sets and the possible variety of individual positions and the unit s settings are fast, easy and intuitive. 2. Higly variable and easily adjustable on site Despite the wholesale nature of this HVAC unit its ingenious design allows a wide range of on-site modifications. 3. Spigot connections variability The inventive design enables duct connection in the bestselling Flexi 1600 version to sides or alternative vertical outlets. The simplicity of modification emphasized once again. The adjustment time is approx. 10 minutes per fan. 4. Versatile positioning Simply by entering the parameter in the control system the unit s operation can be changed to the desired direction. The rest of the unit is a plug-n-play, ready-to-use system. 5. Great compactness The unit s design was developed with a constant emphasis on the highest possible level of compactness. As a result the Flexi series achieved outstanding parameters. The low weight and depth of the units facilitate their installation, particularly when ceiling-mounted. 6. Floor-standing and ceiling-suspended position One of the major advantages of Flexi compact units. The same version of the unit can therefore be installed in positions required by a specific project, which actually means that a single type of the unit can succeed in meeting conditions of various projects % heat recovery efficiency Plastic plate counter-flow heat recovery cores made by ATREA enable to achieve a great level of heat recovery and subsequent cost savings. An important ingredient is the fact that the units efficiency is measured at the ports by a certified lab under supervision by the PHI institute in Darmstadt. 8. VDI 6022 The unit meets all requirements of key certification for hygiene versions under German standard VDI The Flexi series can therefore be successful in projects whose specifications require a healthy, clean and easy to maintenance product. 9. PHI certification DUPLEX Flexi units meet the stringent criteria of German Passive House Institute; this certification is a truly key requirement in most West European countries. ATREA is only the fourth company in Europe to receive this certification for the performance of the unit. It is yet another marketing tool ATREA offers to increase the competitive advantage of this series. 10. Internet interface An unparalleled advantage for the sales force as well as the customer. Via its built-in web server the units can be remotely controlled through the Internet. This means not only comfort and a remote control option for the user, but also greatly simplified, more convenient and significantly cost-saving servicing. It is this option to utilize the built-in web server for servicing that makes the subsequent operation of the unit vastly cheaper. 11. Ecodesign the units meet requirement in accordance with Commision regulation (EU) No. 1253/2014 (Ecodesign). 4

5 DUPLEX Flexi 1100, 1600, 2600, 3600 MANAGER CONTENT POLICY 1. Off-the-shelf delivery The ingenious design of the units enables their availability in stock. 2. Immediately available for customers Our customers can thus immediately react to their clients demand. 3. Subsequent competitive advantage Delivery times are no longer a concern. 4. Optimizing transport costs The bulk order option optimizes transport costs. Flexi SIZE RANGE mm 395 mm mm 490 mm 5. Vast reduction in servicing costs Control via the Internet enables easy servicing including error message history, firmware updates and information on the current settings of the unit. As a result the time costs of the servicing department are vastly reduced mm DUPLEX 1100 Flexi mm 570 mm DUPLEX 1600 Flexi mm 780 mm mm 6. ATREA selection software All advantages are supported by the company s major marketing tool its proprietary selection software to help your clients design the Flexi unit easily, intuitively and efficiently. At the same time the software is used to efficiently check various designs for correctness and completion mm DUPLEX 2600 Flexi DUPLEX 3600 Flexi mm 5

6 SELECTION SOFTWARE Try it ATREA s selection software in 17 European language versions ATREA offers its proprietary selection software that is a highly useful and practical tool to select the right Flexi unit and provide great marketing support! Very positive feedback from designers of all over Europe gives a good opportunity to easily include ATREA s units in all kinds of projects. Very detailed calculations on all specifications are standard. The software checks whether all components were selected and whether the selected system is working. This way you can avoid any possible mistakes. It includes: Selecting a unit and its accessories Showing parameters of the selected appliance An option to adjust the various parameters, designs or mounting positions of the units Selecting the control system with accessories in a functional set Electrical wiring diagrams Displaying and printing the components installed, an h-x diagram and HVAC diagrams Price specifications of individual components Print output to a printer or PDF Exporting drawings and diagrams to DXF in 2D or 3D format Sending the design and export by Additionally, the selection software includes a full catalogue of ATREA s products in PDF format. 6

7 ENGINEERING Flexi MAIN COMPETITIVE ADVANTAGES A complete series of 1100, 1600, 2600 and % counter-flow heat recovery exchanger 100 % by-pass Floor-standing and ceiling-suspended in one Control system with a web server as a standard EC fans high efficiency, German quality Side orientation simply by setting the parameter in the control system Constant flow control Constant pressure control Heating Cooling Wide range of additional accessories The units meet requirement in accordance with Commision regulation (EU) No. 1253/2014 (Ecodesign) 7

8 ENGINEERING Flexi Equal pressure ventilation 1. with heat recovery 2. without heat recovery (by-pass) 3. with air reheating and/or preheating e 2 i 2 i i 2 2 e 2 e 2 i 1 e 1 i 1 e 1 i 1 e 1 TECHNICAL PARAMETERS FLEXI IS FLEXIBLE The units are supplied in a versatile version in which the unit is ready for installation both floor-standing and ceiling-suspended. For both position standard feet are also used as suspension points. In addition, the sides of the units can be reversed during installation, i.e. supply and extraction air sides are changed. This ensures a high level of variability during installation on site. Floor-standing position Ceiling-suspended position Spigot connections variability The inventive design enables duct connection in the bestselling Flexi 1600 version to sides or alternative vertical outlets. The simplicity of modification emphasized once again. The adjustment time is approx. 10 minutes per fan. The nominal working point of the Flexi series is 1100 m 3 /h/300 Pa; 1900 m 3 /h/300 Pa; 2500 m 3 /h/260 Pa; 5000 m 3 /h/400 Pa. Casing Frameless construction. The 30 mm PU sandwich panels ensure great insulation and acoustic properties. Filters F5 / F7 Cassette filters supplied as standard, easy to replaces thanks to the ingeniously designed clips. The patented design allows filtration through the filter frame as well. 5 temperature and 6 pressure sensors inputs A wide range of temperature, air and pressure sensing options, fully compatible with ATREA s own control system RD5. Easy access The hinged door opens fully for easy access to all equipment sets of the unit. They enable easy installation and any servicing of the unit. Side changing in the control system Simply by entering the parameter in the control system the unit s operation can be changed to the desired direction. The rest of the unit is a plug-n-play, ready-to-use system. Spigot connection variability The option of vertical fan outlets increases the variability of duct connection and decreases labour costs. (1600 Flexi) 8

9 DUPLEX Flexi 1100, 1600, 2600, 3600 TECHNICAL PARAMETERS Heat recovery / Up to 92 % heat recovery efficiency Plastic plate turbulent counter-flow heat recovery cores made by ATREA enable to achieve a great level of heat recovery and subsequent cost savings. PHI tested and certified. WEB Server A web server that allows running the unit over the Internet to drastically reduce the cost of servicing and indirectly also the market entry price of the unit. Heating and Cooling Servo drives Top quality Belimo servo drives. Energy factor = 15(-); the ratio of useful energy output to the total amount of energy delivered. Low noise Very good acoustic properties of our units can be defined for various working points in our selection software. Automatic frost protection An option to rearrange fan operation or the unit can be provided with an EPO-V electrical pre-heater (see Accessories). Constant flow The units can be equipped with accessories supplied to enable constant flow control. Constant pressure Flexi series units can also be provided with accessories for a constant pressure mode. Heating It is also possible to fit Flexi series units really easily with on-site heating accessories. An electrical EPO-V heater is available to be used either as an electric re-heater or pre-heater. Another option is using a hot-water air heater for more information see Accessories. Cooling The units can be as easily provided with our water cooling coil with a special surface with aluminium fins for the better spreading of water droplets to prevent them from entering the HVAC duct for more information see the technical sheet or ATREA s selection software. Water-based and direct coolers As standard either waterbased or direct coolers are supplied; they can also be operated in reverse mode to act as a heat pump. 9

10 EC FANS Fans from the world s top producers ebm-papst and Ziehl Abegg. The outstanding German quality helps eliminate servicing costs. Flexi series units use backward bending blades in a dedicated semi-spiral casing invented by ATREA. OPTIONAL ACCESSORIES supplied separately Shut-off dampers Shut-off dampers to be fitted on the suction port (the unit s inlet). The dampers are supplied with a conventional servo drive or a servo drive type with an emergency shut-off function in case of power cuts. Sizes corresponding to the unit s ports. Air filtration As standard DUPLEX Flexi series units are provided with M5 / M5 cassette filters. An F7 filter class can be ordered separately. Flexible flanges Flexible flanges to be fitted on both circular and rectangular ports in sizes corresponding to the unit s port. HW water heaters Hot-water heaters to be installed directly on the units casing. For systems up to 110 C and 1.0 MPa. Optimized for low temperature sources. Control manifolds for water heaters They are intended to control the heating performance of the hot-water heaters. They always consist of a three-speed pump, two shut-off ball valves and a three- or four-way mixing manifold with a Belimo servo drive. Electrical pre-heaters EPO-V electric pre-heaters that ensure frost protection of the heat recovery exchanger when equal-pressure ventilation is permanently required. They are installed in a duct on the fresh air inlet side of the unit. 10

11 One of the major advantages of Flexi compact units. A single version of the unit can therefore be installed in the position required by a specific project; in practice this leads to simple integration in various project types. The low depth of Flexi units radically facilitates installation below the ceiling. supplied separately OPTIONAL ACCESSORIES Inclined manometers A filter accessory for the easy visualisation of current pressure loss of the filters. Inclined manometers are mandatory for the hygiene version of the units under VDI Spare filter cassettes Spare filter cassettes in sizes according to the type of the unit. M5 or F7 class filters. Electrical heaters Heaters to be installed in circular or rectangular ducts connected to Flexi units. CD direct cooler Direct coolers to be installed from the outside on to the units casing. Installation on either a chamber with a hotwater heater or a free chamber. Can be reversible as a heat pump. CW water cooler Chilled water air coolers to be installed from the outside on to the units casing. Installation on either a chamber with a hot-water heater or a free chamber. For systems up to 1.0 MPa. Control manifolds for water coolers They are designed to control the cooling performance of chilled water coolers. VK free chamber A chamber for installation on to the unit s casing to supply air outlet e. It is used to make 2 airflows upstream the cooler homogenised. The chamber is installed only when an HW hot-water air heater is not available. Constant flow and pressure control Used for precise volume and pressure control. 11

12 ENGINEERING Flexi CONTROL SYSTEM Flexi series units are provided with a proprietary RD5 control system by ATREA. This control system meets all requirements for demand-controlled ventilation. The RD5 control system has an integrated web server. As a result Flexi series units can be run from the Internet via devices such as laptops and smart phones. Moreover, the control system is fitted in the units already in production during which everything is also inspected. DUPLEX Flexi units are therefore supplied as plug-n-play systems. All this increases the ease of installation and reduces costs. Various functions of the RD5 control system: Constant flow An option to fit sensors for constant flow control. Constant pressure An optional accessory for constant pressure control. CO2 sensors, relative humidity sensors and air quality sensors An option to set the intensity of ventilation automatically based on those parameters. Modbus TCP Communication with a higher-ranking system for BMS. User preferences including setting weekly programmes for ventilation, heating and cooling modes. Immediate manual override settings for more convenience to the user as well as weekly programme control. External inputs function ventilation switches as required. Combined heating and preheating (electrical or water based) Zoning the ability to split the building into zones and define their operation. BACnet / KNX optional converter enables connection to the superior system via BACnet or KNX protocol. 12

13 DUPLEX Flexi CONTROL SYSTEM CP Touch controller (touchscreen) Control via internet CP Touch color variations BUILT-IN WEB SERVER AS A STANDARD Remote control via the Internet and an option to check all settings of the unit to enable service technicians to determine the kind of malfunction before departing for servicing or even remotely fix the unit. Remote access firmware updates with maintaining the user parameter settings. Displaying current error messages. Displaying error message history. The unit records the time and date of power-on; also malfunctions resulting from power cuts can therefore be identified. Smartphones application An intuitive user interface with a well-arranged menu of all service parameters and more user-friendly display of all user settings 13

14 BUSINESS Flexi Flexi EFCE factor E Easy Flexi is easy to understand, easy to adjust and easy to install. F C E Flexible However easy, Flexi is still flexible for different kinds of projects Compact Flexi is small and compact a great advantage for the ceilingsuspended position. Efficient However compact, Flexi is perfectly efficient up to 92 % of heat recovery efficiency. Immediately available to customers. With a web server as a standard that saves your money. Flexi Is the Way 14

15 ENGINEERING Flexi Interchangeable Spigot Connections simplify on-site installation. (Flexi 1600 only) Temperature Sensors for the fully automatic operation of the summer bypass and frost protection facilities. F5 / F7 High Grade Filters provide an ultra hygienic indoor climate and protect the heat exchangers from contamination. Counter Flow Heat Exchangers exceed 90 % thermal efficiency, significantly reducing heating bills and guaranteeing a quick return on investment. 100 % Summer By-pass Facility provides a flow of cool, fresh and filtered air into the building. Condensate Drain for floor mounted installation. Digital Control Box with Internet, BMS connection and many inputs and outputs to fill the customer needs. Lockable Large Access Doors simplify and accelerate the maintenance process. Safety Switch to shut off the power in case of emergency. Standard Feet can be used as suspension points. Smooth Internal Casing with 30 mm insulation avoids thermal bridging, absorbs noise and meets hygienic standards. Condensate Drain for ceiling-suspended installation. Low energy, maintenance free EC Fan technology ensures long term savings on operating costs and service. Pressure Sensors for filter monitoring. 15

16 ATREA s.r.o. Československé armády Jablonec nad Nisou Czech Republic version 01/2016

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