199,000 to 4,000,000 Btu/h 150 to 4500 Gallons Storage
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1 R ISO 9001 COMMERCIAL DOMESTIC HOT WATER GENERATOR Gas, Oil or Combination Gas/Oil 199,000 to 4,000,000 Btu/h 150 to 4500 Gallons Storage NOW AVAILABLE WITH... NO TANK LINING REQUIRED NO ANODES REQUIRED AVAILABLE WITH AquaPLEX DUPLEX STAINLESS STEEL TANK WITH A 25-YEAR WARRANTY 83% THERMAL EFFICIENCY REMOVABLE TWO-PASS FIRE TUBE HEAT EXCHANGER AVAILABLE WITH CERTIFIED LOW NOx EMISSIONS ASHRAE 90.1 compliant A S M E HLW ROCK-SOLID and TIME-TESTED NON-CONDENSING DESIGN
2 R Hot Water Outlet Trusted in More than 22,000 Installations Worldwide Fiberglass insulation for ASHRAE compliant standby loss Power Combustion Burner with Electronic Controls SCAQMD-approved Low NOx Available on Selected Models Flue Collector Vent Connection Submerged, 2-pass Combustion Chamber with Solid-Copper Fire Tubes Corrosion Protection So Good, No Anodes are Required. Tanks can be fabricated entirely from AquaPLEX engineered duplex stainless steel alloy or from carbon steel lined with POLYSHIELD thermoplastic polymer. Field Removable Fire Tube Heat Exchanger POLYSHIELD Bolted fl ange connection allows for heat exchanger removal and complete fi eld access to all heating surfaces. With the exchanger removed, the entire tank interior is accessible through a 23" diameter opening. An additional tank opening is available. Cold Water Inlet Heat Exchanger Features Two Options for Corrosion Protection DURASHIELD - OR - For long life under most water conditions, the standard TURBOPOWER module protection is a two- part composite. The steel combustion chamber is arc-sprayed with a copper micro-matrix which is then infused with PTFE polymer. The fi re tubes are solid copper. For those rare but extremely aggressive water conditions, the TURBOPOWER module is available with AquaPLEX combustion chamber and tube sheets with solid copper fi re tubes. Robotically applied arc spray Chamber wall is solid AquaPLEX. PTFE infusion
3 100% Accessible - 100% Maintainable All TURBOPOWER water heaters are constructed with at least one 23"-diameter flanged tank opening. This design enables complete access to the tank and heating surfaces should it ever be necessary to disassemble the heater in the field. For tanks lined with POLYSHIELD, this opening also allows testing of every square inch of tank lining to the ASTM D-5162 wet electrode standard, which ensures complete lining continuity and integrity. No water heater ships until the POLYSHIELD lining is proven voidfree by passing our thickness and continuity inspections. AquaPLEX tanks, being properly designed and fabricated from 100% duplex stainless steel and fully pickle-passivated, do not require any testing. They are naturally corrosion resistant in potable water. Corrosion-Proof Copper-Alloy Tank Fittings O-ring Gasket Bronze Fitting Wrap-Around-and-Through Lining Protection with POLYSHIELD tanks (no lining is needed with AquaPLEX) The first advantage of this design is an inherently corrosion-proof fitting where other manufacturers use steel. Secondly, the design allows the tank lining to wrap through the opening to the outside of the tank, beyond the o-ring seal and providing an uninterrupted barrier between the hot water and the steel vessel. In other designs, linings stop at the fittings and invite corrosion. Tank Wall Optional Electronic Controls for BAS Communication The TempTrac electronic operating control allows the building s automation system to monitor and control the operation of the TURBOPOWER water heater through built-in Modbus RTU protocol. Network communicated points include operating set point (remotely adjustable), sensed temperature and alarm status. All parameters are fully programmable including night time or weekend temperature adjustment. Custom communication gateways are available for Modbus TCP/IP, BacNet and Lonworks building automation systems. Wet electrode test ensures lining integrity. All lined TURBOPOWER tanks are tested and all must pass inspection before shipping. View from optional 23" rear access. Venting Options TURBOPOWER water heaters offer installation flexibility with direct inlet combustion air and through-thewall venting capability. An ETL-listed outdoor package is also available. CONVENTIONAL VENTING SIDEWALL VENT (with power venter) DIRECT COMBUSTION AIR TURBOPOWER as a Dual-Energy, Green Heater TURBOPOWER can easily be configured for both a primary and secondary energy source. This enables the heater to pre-heat or generate at-temperature domestic hot water from waste energy, solar panels and geothermal loops for example. Another use for this design versatility is to prepare for an emergency backup energy source. TURBOPOWER water heaters can be configured with u-tube bundles for steam or boiler loops, plate exchangers for boiler water, solar or waste heat, electric heating elements or an additional TURBOPOWER module firing a different fuel. And finally, two TURBOPOWER modules of the same energy can be combined to provide for redundancy or to double the hot water generating capacity up to 4 million Btu.
4 Independently Verified High Efficiency and Low Standby Losses TURBOPOWER utilizes a completely submerged, 2-pass combustion chamber and fi retube design that eliminates the refractory-lined combustion chambers found in the typical water heater and hot water supply boiler. This patented combustion chamber design captures the radiant heat that travels in all directions from a point of combustion. In TURBOPOWER, radiant heat is absorbed directly into the water and not into refractory material. Since there is no refractory-related heat loss, operating costs are signifi cantly reduced. Testing by UL, ETL, and AGA to the ANSI Z water heater standard verifi ed that TURBOPOWER operates at 83% thermal effi ciency. When TURBOPOWER was tested to the ANSI standard established for fi nned-tube hot water supply boilers (Z21.13), the AGA documented an effi ciency of 86%. Still another test by ETL revealed that TURBOPOW- ER easily meets the ASHRAE standby heat and electrical loss requirements for storage water heaters. In fact, ASHRAE requirements were met when TURBOPOWER was fi rst introduced in Power Burners Engineered Exclusively for the TURBOPOWER Concept Since 1979, PVI has been designing and building power combustion burners and has since shipped tens of thousands of our FIREPOWER burners worldwide. In the range of 199,000 to 3,200,000 Btu/h, PVI ranks as one of America s largest manufacturers of packaged endshot burners. Each burner is specifi cally engineered for maximum combustion effi ciency in its matching TURBOPOWER combustion chamber, while being highly reliable and easy to maintain. STANDARD EQUIPMENT 83% Thermal Efficiency per ANSI Z AquaPLEX duplex alloy tank ASME stamped for 150 psi operating pressure with a 25-year corrosion warranty * POLYSHIELD tank ASME stamped for 125 psi operating pressure with a 5-year corrosion warranty * 5-year DURASHIELD heat exchanger warranty or 10-year AquaPLEX heat exchanger warranty* First-year Owner Pays Nothing service, repair, and replacement policy on entire heater * Non-ferrous removable, replaceable tank fi ttings 23" diameter tank access Rear heat exchanger /tank access 23" diameter on 1600 to 2000 MBtu/h Optional on lower inputs Power combustion burner with UL and FM compliant gas or oil train Electronic fl ame safeguard with spark ignition and pre-purge Flame status indicating and diagnostic lights ( 540 MBtu/h) Air proving switch Adjustable immersion operating thermostat(s) High limit control ASME-rated temperature and pressure relief valve Drain valve Heavy-density fiberglass insulation Steel jacket panels with industrial finish Steel channel skids Draft regulator Lifting lugs (on 400 gallon tanks and larger) ETL listed to U.S. and Canadian standards FM compliant ASHRAE 90.1 compliant Factory authorized startup OPTIONAL EQUIPMENT TempTrac electronic operating control Low NOx operation, 3rd party certifi ed (selected models) Long-life service policy * CSD-1 compliance CSA-rating on temperature and pressure relief valve ASME stamped for 150 psi operating pressure (POLYSHIELD tanks) Dial temperature and pressure gauges Air intake assembly for direct combustion air (for connection to ductwork supplied by others) LP gas operation Manual-reset high limit Electronic low-water cutoff Intra-tank circulator 15-year POLYSHIELD extended tank corrosion warranty * SCAQMD-compliant emissions are accomplished with a pre-mix, metal surface burner developed by PVI Research. * see complete warranty or policy for details
5 Input MBtu/h Input and Recovery Characteristics - TURBOPOWER Hot Water Generators Recovery Rate (gallons per hour) 40 to 120 F 40 to 140 F 40 to 160 F Minimum Inlet Flow Gas Pressure inches W.C. GPH #2 Fuel Oil Available Vertical SUPERTANK to 1250 gallons to 4500 gallons to 4500 gallons to 4500 gallons to 4500 gallons to 4500 gallons to 4500 gallons to 4500 gallons Higher inputs are available. Contact your PVI representative. Storage Dependent Dimensions (inches) Gallons Storage A Height B Width B H K A V J Larger tanks are available. Contact your PVI representative. Input MBtu/h H Total Front Extension with tank width... Input Dependent Dimensions (inches) K Total Rear Extension with tank width... J Burner Extension V Vent Connection Blower Motor Total Amps 120V hp amps / / Optional 8" Extension 5 1/ / / / / n/a n/a / / n/a n/a / n/a n/a / n/a n/a / /2 Gas Inlet NPT STANDARD GAS PRESSURE REQUIREMENTS SEE CHARTS FOR MINIMUM REQUIRED FLOW PRESSURE. MAXIMUM STATIC GAS PRESSURE 10.5" W.C FOR GAS PRESSURE OUTSIDE OF THIS RANGE, CONTACT YOUR PVI REPRESENTATIVE. Oil inlet 1/2" on all models. For dimensions on combination GAS/OIL, consult PVI. VENTING REQUIREMENTS CATEGORY I - NEGATIVE PRESSURE, NON-CONDENSING. TYPE B VENTING (GAS) OR TYPE L VENTING (OIL) WITH -.02 TO -.06 W.C. DRAFT AT THE HEATER DO NOT SIZE ENTIRE VENT SYSTEM BASED UPON VENT CONNECTION AT THE HEATER. FOR PROPER VENT SIZING, REFER TO THE NATIONAL FUEL GAS CODE UNDER FAN. FOR OTHER VENTING CONDITIONS, CONTACT FACTORY. STANDARD ELECTRICAL REQUIREMENTS CONTROL VOLTAGE 120V, 2 AMPS MOTOR VOLTAGE: (see chart for amps) 1/3 and 1/2 hp are 115V 1-1/2 is 115/230V wired for 115V PVI reserves the right to change the design and specifi cation without notice. PV /2013 PVI INDUSTRIES, LLC FORT WORTH, TX (800)
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