Kälte Klima. Air cooled liquid chiller Free-Cooling from 45 kw to 385 kw. Scroll Compressors SCAEY-FC DE 98
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1 Air cooled liquid chiller Free-Cooling from 45 kw to 385 kw Scroll Compressors Series: SCAEY-FC Leaflet: DE 98 Issue: 01/16 Supersedes: 12/13
2 Identification code Index Index... pag. 2 Identification code...» 2 SCAEY 111 FC PAC Working schema...» 3 1 S Small series < 360 kw Technical feature...» 4 General feature and available versions...» 5 Working conditions Operating range Hydraulic circuit...» 6 2 C Chiller unit 3 A Air cooled Technical data from mod. 61 to » 7 4 E Axial fans Technical data from mod. 131 to » 8 5 Y Refrigerant R410A Technical data from mod. 242 to » 9 Cooling capacity and absorbed power from mod. 61 to » 10 Cooling capacity and absorbed power from mod. 141 to » Power factor 7 1 Number of circuits Cooling capacity and absorbed power from mod. 262 to » 12 8 Cooling only version Dimensions / weight from mod. 61 to » 13 9 FC Free-Cooling Dimensions / weight from mod. 141 to 242..» PAC Storage tank + Pump Dimensions / weight from mod. 262 to 382..» 15 Free spaces and supports points from mod. 61 to » 16 P1 1 pump Free spaces and supports points from mod. 222 to » 16 P2 2 pumps Free spaces and supports points from mod. 342 to » 16 RCP Heat recovery mounted in parallel (100%) Notes...» 19 LN Low noise 2 AIR COOLED LIQUID CHILLER FREE COOLING R410A
3 SCAEY - FREE COOLING GENERAL FEATURES The SCAE/FC free-cooling units are particularly suitable where chilled water all year long is required, so also by low ambient air temperature. The free-cooling system utilises the low outside temperature for chilling water in the coil starting from 15 C ambient air temperature. THE FREE-COOLING PRINCIPLE The units series SCAEY/FC are designed to cool down water/glycol fluid. This units are equipped, further to the chiller components such as compressors, condensers, evaporator, thermostatic valves, with a water free-cooling coil. The control system consists of a modulating three-way valve and of a certain number of probes allowing the water coil functioning and therefore the free-cooling operation. In the standard chiller the return water/glycol fluid is cooled down through the shell and tube evaporator. In the SCAEY/FC units working in freecooling mode, the water/glycol fluid runs through the freecooling coil which is cooled by means of the external air, thus reducing the load on the compressors or even completely substituting them. The control system consists of a microprocessor, an inlet water temperature probe, an external air temperature probe, a working probe and a no-freezing probe. OPERATION IN SUMMER When the ambient air temperature is higher than the return water/glycol temperature the cooling capacity is guaranteed by the compressors (10); the 3-way valve (9) allows the water/glycol to go into the evaporator (12); the free-cooling coil (11) is not working. The absorbed power is the same as a traditional electric air cooled chiller. OPERATION IN WINTER When the ambient air has a temperature lower or around 0 C, the chiller operates in free cooling mode: the 3-way valve (9) allows the water/glycol to go into the free-cooling coil (11), the probe (5) switch off the compressors (10). The fans (13) keep working to guarantee the air flow through the free-cooling coil (11). By the external air decreasing, the microprocessor (15) activates, by reaching the set point, the fans modulate. OPERATION IN MID SEASON It s a combination of free-cooling and traditional electric chiller. The free-cooling operation starts when the external air temperature is at least 2 C lower than the return liquid temperature; so, normally at C. The liquid is pre-cooled in the free-cooling coil (11). The performance is completed by the compressors. The water temperature probe (5) controls the compressor (10) capacity steps. BENEFITS Your overheads would reduce in the mid season. Your free cooling system could run automatically when required. There would be less wear and tear due to the reduced hours of operation. Your maintenance costs would reduce. Free-cooling circuits General features 1 = Expansion vessel 2 = Gauge 3 = Pump 4 = Inlet water probe 5 = Probe 6 = Antifreeze probe 7 = External air temperature 8 = Shut-off valve 9 = 3-way valve 10 = Compressor 11 = Free-cooling coil 12 = Evaporator 13 = Fan 14 = Thermostatic valve 15 = Microprocessor 16 = Condenser 17 = Compressor pressure control valve *** = Options AIR COOLED LIQUID CHILLER FREE COOLING R410A 3
4 TECHNICAL FEATURE TECNICHAL FEATURES A electronic expansion valve managed by software, can allow the refrigerant circuit to work very efficiently and reduce the power consumption. When the heating load changes suddenly, a traditional expansion valve experiences a 2-3 minute hunting period before achieving a state of equilibrium. On the contrary we have an immediate action of an electronic expansion valve. When a compressor starts or stops: The electronic driver pre-positions the valve at a point that is very close to the final equilibrium point The state of equilibrium is quickly achieved with few adjustments. The expansion valve becomes an active part within the system instead of just a passive part. Hunting lasts hardly any time at all. FAN INVERTERS The inverter technology employed on axial fans (optional extra) continuously adjusts automatically and the fans power and operating speed based on condensing pressure. This means the unit can even be used when the outside air temperature is below zero. Furthermore, in free-cooling mode, the inverter controls the speed of the fans depending on water temperature. CAPACITY CONTROL The option of producing different cooling circuit configurations on the same size unit (in terms of capacity) means we can customize efficiency levels at full or part load. The multi-compressor models favour high efficiency values at full load (EER). Having a number of compressors allows the unit to deliver its output based on a number of capacity reduction steps, thus adjusting capacity to suit the system's actual heating load perfectly reducing inrush currents. INTERCONNECTIVITY An advanced microprocessor enable: LAN network Programming Key All the parameters can be configured by the key pad on the front or by a hardware key and / or a serial line. 4 AIR COOLED LIQUID CHILLER FREE COOLING R410A
5 SCAEY - FREE COOLING General features FRAME Self-supporting, galvanized steel frame protected with polyester powder painting. Panels are easily removable for maintenance and service activities. Versions RCP 100% condensing heat recovery. Each refrigerant circuit includes: a heat exchanger insulated and mounted in parallel to the condenser. Moreover the relevant solenoid valves. COMPRESSORS Hermetic «scroll» type with overload protection by a klixon and complete with oil sight glass. They are installed on vibration absorbing rubber and placed within a closed compartment to reduce sound level and to allow service and maintenance activities while unit is in operation. EVAPORATOR Braze-welded plate type with one or two independent refrigerant circuits and one water circuit. The circuit are made to guarantee an homogeneous cooling of all the water flow even during partial load. The insulation is made of flexible closed-cells lining. As protection, a flow switch is recommended to mount to stop the unit in case of no water circulation. CONDENSER / FREE-COOLING Condenser: one or two condensers made of copper tubes and aluminium finned coils. Water free-cooling coil: one or two coils made of copper tubes and aluminium finned coils. FANS Axial fans with aerodynamic outline blade section directly coupled to a three phase electric motor with external rotor. A safety fan guard is fitted on air flow discharge. REFRIGERANT CIRCUIT Each unit is supplied with one or two independent refrigerant circuits; each one includes: filter dryer, sight glass, electronic thermostatic expansion valve, service valve. To protect the refrigerant circuit the following devices are installed: man. reset HP-switch, aut. reset LP-switch and antifreeze thermostat. Besides, if necessary: man. reset safety pressure switch and safety valve. ELECTRICAL BOARD With protection grade IP54 the el. board is mounted in the compressor chamber. Service activities can be done while the unit is in operation. It includes: main circuit automatic breaker with locking door device, compressors and fans contactors and relé, auxiliary circuit transformer. Microprocessor to control automatically the unit with a visual system to display the function as well as failures. P This version is equipped with hydraulic kit. It includes: one or two pumps (one as stand-by), expansion vessel, gauge, flow switch, safety valve, air purger, shut off valve and hydraulic circuit insulated. In case of stand-by pump a non-return valve is mounted. Relevant electrical circuit. As option, pumps with higher ESP are available. PAC This version is equipped with hydraulic kit and inertial storage tank insulated and installed on the return line. LN Low noise version, it includes fan speed control and special soundproofing for the compressors chamber. Options Power factor correction. Soft starter Fan speed control. Remote control panel. Clock card. RS 485 card. (Protocol: Mod Bus, Lon Work, Bacnet) Evaporator el. heater El. heater PAC version. Compressor shut off valves. HP/LP gauges. Cu/Cu or Epoxy Protection Coils Flow switch (STD in P and PAC versions) Pump shut off valve. Pumps with higher ESP. Protection grid condenser Rubber AV mounts. Spring AV mounts. Inverter for axial fans (Ec) Wooden crate. AIR COOLED LIQUID CHILLER FREE COOLING R410A 5
6 WORKING CONDITIONS The technical data are referred to the following working conditions : SUMMER OPERATION Inlet water temperature +16 C Outlet water temperature +10 C Ambient air temperature +32 C FREE-COOLING OPERATION Inlet water temperature +16 C Outlet water temperature +10 C SOUND PRESSURE LEVEL Free field sound pressure level taken at 1 m from the unit and 1,5 m from its base, compressors side and full operating unit. The sound pressure level may change according to the various installation and has a + / - 3 db(a) tolerance according to ISO3744. The electrical power supply is 400V/3Ph/50Hz; the auxiliary electrical supply is 230V/1Ph/50Hz. Hydraulic circuit SCAEY / FC PAC 2 (PAC 1) Option ** 1 = Expansion vessel 2 = Gauge 3 = Shut-off valve** 4 = Pump 5 = Non-return valve 6 = Temperature probe 7 = Drain/fill up valve 8 = Bleed valve 9 = Fan 10 = Free-cooling coil 11 = Shut-off valve 12 = 3 way valve 13 = Flowswitch 14 = Tank 15 = Safety valve 16 = Balancing valve Operating range INLET WATER TEMPERATURE OUTLET WATER TEMPERATURE AMBIENT AIR TEMPERATURE Max C 25 Min C 10 Max C 18 Min C 5 Max C 40 Min C AIR COOLED LIQUID CHILLER FREE COOLING R410A
7 Technical data SCAEY - FREE COOLING SIZE COOLING MODE Nominal cooling capacity (1) kw Abs. power (2) kw EER FREE-COOLING Amb. temp. (50% FC-capacity) C Amb. temp. (100% FC-capacity) C Abs. spower (3) kw COMPRESSOR (scroll) Quantity n 2 Refrigerant circuit n 1 Capacity steps n 2 Refrigerant - R410A Carica refrigerante kg HYDRAULIC CIRCUIT PLATE-TO-PLATE EVAPORATOR Water flow - 30% glycol m 3 /h Pressure drop kpa Water/glycol volume l PAC - VERSION Tank volume l Pump abs. power kw Pump abs. current A ESP pump kpa CONDENSING SECTION / FREE-COOLING Axial fans n Max abs. power kw Max abs. current A UNIT EL. DATA (4) Max operating abs. current A Max LRC A El. supply V/f/Hz 400/3/50 SOUND PRESSURE 1 m (5) STD Version db(a) LN Version db(a) Notes: 1) Water temp. 16 C / 10 C; ambient air temp. 32 C; glycol 30%; 2) Compressor + fans; except pumps. 3) Abs. Power in free-cooling operation; except pumps. 4) Except pumps. 5) Compressor side free field atmospheric. AIR COOLED LIQUID CHILLER FREE COOLING R410A 7
8 Technical data SCAEY - FREE COOLING SIZE COOLING MODE Nominal cooling capacity (1) kw Abs. power (2) kw EER FREE-COOLING Amb. temp. (50% FC-capacity) C Amb. temp. (100% FC-capacity) C Abs. spower (3) kw COMPRESSOR (scroll) Quantity n 2 4 Refrigerant circuit n 1 2 Capacity steps n 2 4 Refrigerant R410A Carica refrigerante kg HYDRAULIC CIRCUIT PLATE-TO-PLATE EVAPORATOR Water flow - 30% glycol m 3 /h Pressure drop kpa Water/glycol volume l PAC - VERSION Tank volume l Pump abs. power kw Pump abs. current A ESP pump kpa CONDENSING SECTION / FREE-COOLING Axial fans n Max abs. power kw Max abs. current A UNIT EL. DATA (4) Max operating abs. current A Max LRC A El. supply V/f/Hz 400/3/50 SOUND PRESSURE 1 m(5) STD Version db(a) LN Version db(a) Notes: 1) Water temp. 16 C / 10 C; ambient air temp. 32 C; glycol 30%; 2) Compressor + fans; except pumps. 3) Abs. Power in free-cooling operation; except pumps. 4) Except pumps. 5) Compressor side free field atmospheric. 8 AIR COOLED LIQUID CHILLER FREE COOLING R410A
9 Technical data SCAEY - FREE COOLING SIZE COOLING MODE Nominal cooling capacity (1) kw Abs. power (2) kw EER FREE-COOLING Amb. temp. (50% FC-capacity) C Amb. temp. (100% FC-capacity) C Abs. spower (3) kw COMPRESSOR (scroll) Quantity n 4 Refrigerant circuit n 2 Capacity steps n 4 Refrigerant - R410A Carica refrigerante kg HYDRAULIC CIRCUIT PLATE-TO-PLATE EVAPORATOR Water flow - 30% glycol m 3 /h Pressure drop kpa Water/glycol volume l PAC - VERSION Tank volume l Pump abs. power kw Pump abs. current A ESP pump kpa CONDENSING SECTION / FREE-COOLING Axial fans n Max abs. power kw Max abs. current A UNIT EL. DATA (4) Max operating abs. current A Max LRC A El. supply V/f/Hz 400/3/50 SOUND PRESSURE 1 m (5) STD Version db(a) LN Version db(a) Notes: 1) Water temp. 16 C / 10 C; ambient air temp. 32 C; glycol 30%; 2) Compressor + fans; except pumps. 3) Abs. Power in free-cooling operation; except pumps. 4) Except pumps. 5) Compressor side free field atmospheric. AIR COOLED LIQUID CHILLER FREE COOLING R410A 9
10 SCAEY - FREE COOLING - R410 performances: COOLING CAPACITY AND ABSORBED POWER EVAP CONDENSER Ambient air temperature C FREE-COOLING amb. air C MOD. Tw C out kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa , , , , ,5-25,1 43,3 61, , , , , ,8 9,9 30,7 47,8 65, , , , , ,1 19,9 36,4 52,8 69, , , , , ,5 25,0 40,6 56,2 72, , , , , ,8 30,3 45,0 60,6 75, , , , , ,4 34,8 49,4 64,5 79, , , , , ,4-28,0 48,3 68, , , , , ,8 11,0 34,2 53,4 72, , , , , ,1 22,2 40,6 58,9 77, , , , , ,6 27,8 45,2 62,6 80, , , , , ,0 33,8 50,2 67,6 84, , , , , ,7 38,9 55,1 71,9 88, , , , , ,7-32,8 56,6 80, , , , , ,1 12,9 40,1 62,6 85, , , , , ,5 26,0 47,6 69,1 90, , , , , ,0 32,6 53,0 73,4 94, , , , , ,4 39,6 58,9 79,3 98, , , , , ,2 45,6 64,6 84,3 103, , , , , ,2-35,7 61,6 87, , , , , ,7 14,1 43,7 68,1 92, , , , , ,2 28,3 51,8 75,2 98, , , , , ,7 35,5 57,7 79,9 102, , , , , ,2 43,1 64,1 86,3 107, , , , , ,2 49,6 70,3 91,8 112, , , , , ,1-40,5 68,9 97, , , , , ,7 15,3 48,6 75,6 102, , , , , ,2 31,5 57,0 84,0 109, , , , , ,8 39,6 63,9 89,1 113, , , , , ,5 48,0 72,0 95,9 118, , , , , ,6 55,8 79,2 101,7 124, , , , , ,5-46,4 81,0 113, , , , , ,2 17,3 56,2 88,6 119, , , , , ,9 36,0 66,5 97,2 127, , , , , ,7 45,4 73,4 102,6 132, , , , , ,4 55,8 82,7 109,7 138, , , , , ,8 63,7 90,7 116,6 144,7 Notes: Tw - Outlet water temperature (30% ethylene glycol) deltat=6 C kwf - Cooling capacity kwa - Abs. power (compressors only) Shaded areas are referred to free-cooling operation only 10 AIR COOLED LIQUID CHILLER FREE COOLING R410A
11 SCAEY - FREE COOLING - R410 performances: COOLING CAPACITY AND ABSORBED POWER EVAP CONDENSER Ambient air temperature C FREE-COOLING amb. air C MOD. Tw C out kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa , , , , ,1-55,1 95,0 134, , , , , ,9 21,7 67,3 104,9 142, , , , , ,6 43,7 79,8 115,8 152, , , , , ,5 54,7 88,9 123,1 158, , , , , ,3 66,5 98,7 132,9 165, , , , , ,8 76,4 108,3 141,4 173, , , , , ,5-64,2 110,8 157, , , , , ,4 25,3 78,5 122,4 166, , , , , ,2 50,9 93,1 135,1 177, , , , , ,2 63,8 103,7 143,6 184, , , , , ,2 77,5 115,2 155,1 192, , , , , ,0 89,1 126,4 164,9 202, , , , , ,2-65,7 113,3 160, , , , , ,1 25,8 80,2 125,1 170, , , , , ,1 52,1 95,2 138,2 181, , , , , ,1 65,3 106,1 146,9 189, , , , , ,2 79,3 117,8 158,6 197, , , , , ,1 91,1 129,2 168,6 206, , , , , ,9-76,3 131,6 186, , , , , ,0 30,0 93,2 145,4 197, , , , , ,0 60,5 110,6 160,5 210, , , , , ,2 75,8 123,2 170,6 219, , , , , ,4 92,1 136,8 184,2 229, , , , , ,5 105,9 150,1 195,9 240, , , , , ,7-76,5 130,2 184, , , , , ,9 28,9 91,8 142,8 193, , , , , ,2 59,5 107,6 158,6 206, , , , , ,6 74,8 120,7 168,3 214, , , , , ,0 90,6 136,0 181,2 223, , , , , ,5 105,4 149,6 192,1 234, , , , , ,6-93,7 163,5 228, , , , , ,0 34,9 113,4 178,8 242, , , , , ,3 72,6 134,3 196,2 257, , , , , ,9 91,6 148,2 207,1 268, , , , , ,5 112,7 167,0 221,5 279, , , , , ,3 128,6 183,1 235,4 292,1 Notes: Tw - Outlet water temperature (30% ethylene glycol) deltat=6 C kwf - Cooling capacity kwa - Abs. power (compressors only) Shaded areas are referred to free-cooling operation only AIR COOLED LIQUID CHILLER FREE COOLING R410A 11
12 SCAEY - FREE COOLING - R410 performances: COOLING CAPACITY AND ABSORBED POWER EVAP CONDENSER Ambient air temperature C FREE-COOLING amb. air C MOD. Tw C out kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa kwf kwa , , , , ,5-23,9 189,1 268, , , , , ,0 10,4 31,3 208,8 283, , , , , ,5 20,9 38,7 230,6 302, , , , , ,2 28,9 46,9 245,2 315, , , , , ,9 36,7 55,1 264,7 329, , , , , ,9 44,3 62,8 281,5 345, , , , , ,4-126,5 218,2 309, , , , , ,2 49,8 154,6 241,0 327, , , , , ,9 100,3 183,4 266,2 349, , , , , ,9 125,8 204,4 283,0 364, , , , , ,9 152,7 226,9 305,5 379, , , , , ,4 175,5 248,9 324,9 398, , , , , ,5-25,1 231,6 328, , , , , ,1 12,5 35,4 255,8 347, , , , , ,8 25,1 45,6 282,4 370, , , , , ,7 46,2 50,3 300,2 386, , , , , ,5 38,6 57,9 324,1 403, , , , , ,8 46,5 65,8 344,7 422, , , , , ,3-137,7 237,4 337, , , , , ,1 54,2 168,2 262,2 356, , , , , ,8 109,2 199,5 289,6 379, , , , , ,8 136,8 222,3 307,8 396, , , , , ,8 166,2 246,8 332,3 413, , , , , ,4 191,0 270,8 353,4 433, , , , , ,0-157,1 267,3 378, , , , , ,8 59,3 188,5 293,2 397, , , , , ,7 122,2 220,9 325,6 424, , , , , ,8 153,6 247,8 345,5 439, , , , , ,9 186,0 279,2 372,0 459, , , , , ,6 216,4 307,1 394,4 481, , , , , ,2-164,3 286,5 401, , , , , ,4 61,1 198,6 313,2 424, , , , , ,5 127,2 235,3 343,8 451, , , , , ,0 160,4 259,8 362,9 469, , , , , ,4 197,5 292,6 388,1 489, , , , , ,7 225,4 320,9 412,6 511,9 Notes: Tw - Outlet water temperature (30% ethylene glycol) deltat=6 C kwf - Cooling capacity kwa - Abs. power (compressors only) Shaded areas are referred to free-cooling operation only 12 AIR COOLED LIQUID CHILLER FREE COOLING R410A
13 UNITS DIMENSIONS: Fig. A Mod. from 61 to 91 Fig. B Mod. from 101 to 131 WEIGHTS (KG) VERSIONS STD LN Mod Fig. A A A A B B B A A A A B B B Kg. Operation (1) Kg. Transport P1 Vers. Kg. Operation (1) Kg. Transport PAC1 Vers. Kg. Operation Kg. Transport (1) The data has to be added to the evaporator water volume with regard to the selected model. AIR COOLED LIQUID CHILLER FREE COOLING R410A 13
14 Fig. C Mod. from 141 to 191 Fig. D Mod. from 222 to 242 WEIGHTS (KG) VERSIONS STD LN Mod Fig. C C C C D D C C C C D D Kg. Operation (1) Kg. Transport P1 Vers. Kg. Operation (1) Kg. Transport PAC1 Vers. Kg. Operation Kg. Transport (1) The data has to be added to the evaporator water volume with regard to the selected model. 14 AIR COOLED LIQUID CHILLER FREE COOLING R410A
15 Fig. E Mod. from 262 to 312 STD Fig. F Mod. from 342 to 382 STD WEIGHTS (KG) VERSIONS STD LN Mod Fig. E E E F F E E E F F Kg. Operation (1) Kg. Transport P1 Vers. Kg. Operation (1) Kg. Transport PAC1 Vers. Kg. Operation Kg. Transport (1) The data has to be added to the evaporator water volume with regard to the selected model. AIR COOLED LIQUID CHILLER FREE COOLING R410A 15
16 FREE SPACES AND SUPPORT POINTS: Fig. A Mod. from 61 to 131 Fig. B Mod. from 141 to 191 HYDRAULIC CONNECTIONS - Ø - Mod Fig. A A A A A A A B B B B Plate-to-plate version 1 1/2 1 1/ /2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 PAC version with tank 1 1/2 1 1/ /2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 16 REFRIGERATORI ARIA/ACQUA - FREE-COOLING - R410A
17 Fig. C Mod. from 212 to 222 Fig. D Mod. from 262 to 312 HYDRAULIC CONNECTIONS - Ø - Mod Fig. C C D D D Plate-to-plate version Victaulic PAC version with tank Victaulic AIR COOLED LIQUID CHILLER FREE COOLING R410A 17
18 Fig. E Mod. from 342 to 382 HYDRAULIC CONNECTIONS - Ø - Mod Fig. E E Plate-to-plate version 4 4 Victaulic PAC version with tank 4 4 Victaulic Technical data shown in this booklet are not binding. ACM Srl reserves the right to modify data without prior notice. 18 REFRIGERATORI ARIA/ACQUA - FREE-COOLING - R410A
19 NOTES: AIR COOLED LIQUID CHILLER FREE COOLING R410A 19
20 ACM S.r.l. Società con Unico Socio Via dell Industria, ARZERGRANDE (PD) - Italy Tel Fax info@acmonline.it
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