CLEANING SYSTEM FOR FIBRE

Size: px

Start display at page:

Download "CLEANING SYSTEM FOR FIBRE"

Caitlin Hood
5 years ago
Views:

1 REV CLEANING SYSTEM FOR FIBRE ENGLISH

2 At last a plant for the production of MDF panels capable of eliminating those surface imperfections caused by small black spots. 2

Today, after several studies, analysis and trials, Instalmec is proud to offer a new generation technology of separators of material operating in two steps and obtain a much higher classification

3 Instalmec brand new MDF cleaner It is generally known, that 98% of all MDF production lines have a common problem which is not solvable with traditional separation systems available on the market: Small black spots on the panels surface. Today, after several studies, analysis and trials, Instalmec is proud to offer a new generation technology of separators of material operating in two steps and obtain a much higher classification efficiency compared to traditional systems on the market. Instalmec s High efficiency MDF Cleaner separates both fine and coarse material eliminating every kind of pollutants contained in fiber wood such as rubber, glue lumps, small stones, sand, fiber lumps and foreign bodies. The new Instalmec High Efficiency MDF Cleaner is the first fiber cleaning system in the world in which fiber does not go through the fan. In such a way the fiber does not enter in contact with the fan blades, instead it keeps its original structure and therefore the final result is an MDF panel whose mechanical characteristics are much higher than the average MDF panel. Advantages Higher efficiency than in traditional cleaners Considerable cut of the installed and absorbed power Excellent protection of the press steel band Improved panel quality Excellent panel surface Increased production of first quality boards Significant reduction of discarded panels Low production costs Compact installation 3

P R S MATERIAL BEFORE SEPARATION REJECTED MATERIAL

and non ferrous material, bark, stones and dirt

4 P R S MATERIAL BEFORE SEPARATION REJECTED MATERIAL MATERIAL AFTER SEPARATION Material that enters the Separator of the MDF System. Glue lumps, fiber lumps, sand, heavy fiber, ferrous and non ferrous material, bark, stones and dirt inside the dryer. 4 Excellent material for production (no more lumps or black spots).

Instalmec machinery and systems Chips sorting & cleaning systems 11 1 Disk roller screen F1 F2 F3 Fines Oversize Deﬁbrator Magnetic separator for metals D FERROUS METALS FERROUS METALS Dryer K 10

5 Instalmec machinery and systems Chips sorting & cleaning systems 11 1 Disk roller screen F1 F2 F3 Fines Oversize Deﬁbrator Magnetic separator for metals D FERROUS METALS FERROUS METALS Dryer K 10 Mixing chamber D 8 Kinetic O 17 Dry inline gluing 15 Glue preparation 18 Cyclone Post sifter Mixing chamber Deﬁbrators Chiller 5 4 Filter fan P Mdf fiber gluing system N 14 M Drying HOT AIR E separator Cleaning system for fibre Pre sifter cyclones Diverter Dryer fan A 21 Chimney L 3 5 Filter FERROUS METALS Gravimetric separator 2 13 exchanger HOT AIR 7 F4 12 Heat Cyclone Discharging cyclone 26 Pre sifter S Forming line C Forming bunker 6 B G F POLLUTANTS Water separator H I Post sifter 28 J Press system 29 CHIPS SORTING & CLEANING SYSTEMS 1 - Disk roller screen 2 - Gravimetric separator 3 - Magnetic separator for metals 4 - Kinetic separator 5 - Cyclone LPD 6 - Water separator 7 - Deﬁbrator (No Instalmec) DRYER 8 - Mixing chamber 9 - Dryer fan 10 - Drying 11 - Cyclone 12 - Heat exchanger 13 - Chimney demister 14 - Diverter MDF FIBER GLUING SYSTEM 15 - Glue preparation 16 - Chiller 17 - Dry inline gluing 18 - Mixing chamber 5 Q 30 T R 24 Ejector U CLEANING SYSTEM FOR FIBRE 19 - Pre sifter cyclones 20 - Filter fan 21 - Filter 22 - Deﬁbrator 23 - Pre sifter 24 - Ejector 25 - Cyclone Post sifter 26 - Post sifter FORMING LINE 27 - Discharging cyclone 28 - Forming bunker 29 - Press system (No Instalmec) 30 - Press exhaust cleaning system

6 The advantages of our solutions Vaglio a rulli Ciclone Scambiatore di calore Ciminiera demister Filtro Fines Fini Separatore gravimetrico Separatore magnetico per metalli Fuorimisura Oversize MATERIALE FERROSO Defibratore Deviatore ARIA CALDA Ciclone del pre separatore High efficiency fiber cleaning system Ventilatore del filtro MATERIALE FERROSO MATERIALE FERROSO Camera di miscelazione Ventilatore dell essicatoio Essiccatoio Preparazione colla Mdf fiber gluing system Resinatura in linea Camera di miscelazione Ciclone del Post separatore Separatore cinetico ARIA CALDA Refrigeratore Defibratore Ciclone di scarico Pre separatore Bunker formatrice 11 Post separatore Eiettore INQUINANTI Separatore ad acqua Removal Sistema of pressa glue lumps above 95% Sistema aspirazione fumi pressa 6

7 Delivering innovation respecting the environment Delivering innovation respecting the environment Instalmec S.r.l. a socio unico Soggetta ad attività di direzione e coordinamento da parte di IPOPEMA 76 FUNDUSZ Via Malignani, San Giorgio di Nogaro - UD, Italy - Phone: Fax: sales@instalmec.it -

Wood preparation and blending technology for flakes, fibers, and strands

Wood preparation and blending technology for flakes, fibers, and strands 2 Front-end technology Wood preparation and blending technology for flakes, fibers, and strands: Siempelkamp from the start Complete