DESIGN & TECHNICAL MANUAL
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- Marjorie Casey
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1 DTW_3SP001E_03 DESIGN & TECHNICAL MANUAL High power series ( 3 phase type ) FUTURE SOLUTION OF DOMESTIC HEATING Air to Water Split type
2 111OUTDOOR UNIT CONTENTS 3 PHASE TYPE : WO K112LAT, WO K140LAT, WO K160LAT 222INDOOR UNIT 3 PHASE TYPE : WS K160DA9 333
3 1. OUTDOOR UNIT 3 PHASE TYPE : WO K112LAT WO K140LAT WO K160LAT DTW_3WO001E_
4 111OUTDOOR UNIT CONTENTS 1. FEATURES...OU SPECIFICATIONS...OU NOMINAL CAPACITY AND NOMINAL INPUT...OU TECHNICAL SPECIFICATIONS...OU ELECTRICAL SPECIFICATIONS...OU DIMENSIONS...OU DIMENSIONAL DRAWING...OU INSTALLATION PLACE...OU PIPING DIAGRAM...OU WIRING DIAGRAM...OU WIRING DIAGRAM...OU EXTERNAL INPUT & OUTPUT...OU CAPACITY TABLES...OU HEATING CAPACITY...OU OPERATION NOISE...OU NOISE LEVEL CURVE...OU SOUND LEVEL CHECK POINT...OU OPERATION RANGE...OU SAFETY DEVICES...OU STANDARD ACCESSORIES...OU01-22
5 OUTDOOR UNIT WO K L 111FEATURES MODELS : WO K112LAT, WO K140LAT, WO K160LAT OUTDOOR UNIT WO K L FEATURES zhigh Performance Powerful heating High power models realize high leaving water temperature and high heating capacity even at low ambient temperature by newly developed "Linear Control Injection Technology". It is possible to provide high water temperature and warm rooms immediately in cold region during winter. High leaving water temperature High leaving water temperature of 60 C keeps to -20 C of outdoor temperature without using backup heater. At -15 C At -20 C outdoor temperature outdoor temperature 50 C 60 C Hot water Hot water No backup heater Comfort model High Power model Leaving water temperature ( C) High Power model Comfort model Outdoor temperature ( C) High heating capacity Keeping the high heating capacity at even low outdoor temperature. Heating capacity (kw) kW High Power model Rated level Keep rated capacity at low outdoor temperature Outdoor temperature ( C) FUJITSU GENERAL s advanced Linear Control Injection Technology Injection port Twin Rotary Compressor with Linear Control Injection port Heating cycle Indoor unit Linear Control Injection Water Heat exchanger It realizes the high condensing temperature without overheating discharge gas temperature by Linear Control Injection process during compression. Therefore, the condensing temperature rises up higher than normal circuit. A higher hot water temperature is realized by controling the injection amount according to the usage state. High compression Evaporator Outdoor unit Linear Control Injection Normal refrigerant circuit - (OU01-01) - Outdoor unit / 3 phase
6 OUTDOOR UNIT WO K L High efficiency Energy efficiency is improved by the Linear Control Injection Technology and the optimization of refrigerant cycle control. High power model realizes high performance and high efficiency by adopting twin sensors and control technology corresponding to hot water heating. OUTDOOR UNIT WO K L High COP High Power model Comfort model *The data refer to 16kW type Condition : Outdoor Temp. 7 C Heating Temp. 35 C. Proportion of primary energy into heating energy of 100% Primary Energy Consumption* Direct electrical heating 278% Oil heating Gas condensing boiler 117% 109% 79% Energy heating 100% *Electricity loss is different due to power plant. Efficiency of power plant : 36% Optimization of refrigerant cycle operation Outdoor unit Temperature sensor Refrigerant Pressure sensor Indoor unit Water heat exchanger Hot water Heating cycle Accurate temperature control by DC inverter technology High Temperature Constant Time V-PAM inverter technology Wide Operation Range Improvement operation range depending on the optimization of refrigerant cycle control High Power model 35 C Comfort model 24 C 0 C 0 C -20 C -15 C - (OU01-02) - Outdoor unit / 3 phase
7 OUTDOOR UNIT WO K L zwide comfort Wide comfort by OUTDOOR UNIT WO K L The clean energy produced by reliably delivers comfort to diverse spaces in the home up to the living room, bedrooms, bath and swimming pool. Radiator Domestic hot water Domestic hot water tank Floor heating Hot water supply Indoor unit Swimming pool Take thermal energy from atmosphere Outdoor unit System Configuration Basic Unit System Components (Options) Controller (Option) Heating & Hot Water (Field Supplied) Hot Water (Outdoor) Indoor unit Boiler (Field Supplied) DHW Tank Hot water High Power model WS K160DA9 Boiler Connection kit UTW-KBSXA & Balancing Vessel UTW-TEVXA Shower Outdoor unit UTW-T20XA UTW-T30XA Bath High Power model WO K112LAT WO K140LAT WO K160LAT 2nd circuit kit UTW-KZSXA Radiator Fan coil Swimming Pool Heat Exchanger UTW-ESPXA & Swimming Pool Kit UTW-KSPXA Floor heating Room Thermostat UTW-C55XA Remote Control Supply hot water Gas refrigerant Return water Liquid refrigerant UTW-C75XA Control cable - (OU01-03) - Outdoor unit / 3 phase
8 OUTDOOR UNIT WO K L 222SPECIFICATIONS 22222NOMINAL CAPACITY AND NOMINAL INPUT Model name (Outdoor unit) WOÛK112LAT WOÛK140LAT WOÛK160LAT Model name (Indoor unit) WSÛK160DA9 Minimum 7.60 Heating capacity Nominal C/+35 C kw Maximum floor heating Input power Nominal COP Minimum 7.10 Heating capacity Nominal C/+45 C kw Maximum radiators Input power Nominal COP Heating capacity C/+35 C kw Input power Nominal floor heating COP OUTDOOR UNIT WO K L - (OU01-04) - Outdoor unit / 3 phase
9 OUTDOOR UNIT WO K L 22222TECHNICAL SPECIFICATIONS Model name (Outdoor unit) WOÛK112LAT WOÛK140LAT WOÛK160LAT Enclosure Colour BEIGE (10YR 7.5/1.0) Material Steel sheet Dimensions Net 1290 x 900 x 330 mm (H x W x D) Gross 1430 x 1050 x 445 Weight Net 99 (218) kg (lb.) Gross 109 (240) Dimensions (H x W x D) 1260 x 900 x 36.4 mm Fin pitch 1.3 Heat exchanger type Rows & Stages 2 x 60 Pipe type Copper Fin Type (Material) Corrugate (Aliminium) Surface treatment Corrosion resistance (Blue fin) Airflow rate Heating m³/h 6200 Type x Q'ty Propeller x 2 Fan Discharge direction Horizontal Motor Quantity 2 Motor output W 104 Compressor Type x Q'ty DC 2 rotary (Liquid injection) x 1 Motor output W 2,700 Min -20 Heating Max 35 Operation range CDB Sanitary Min -20 water Max 35 Sound pressure level Heating dba Type R410A Refrigerant Charge g 2,500 Control Expansion valve (electric type) Nr of circuits 1 Refrigerant oil Type FV68S Charged volume l 1.55 Type Liquid Flare connection Gas Flare connection Size Liquid 9.52 mm (Standard) Gas Drain Type x Q'ty Socket x 2 Size mm 18 Connection pipe Method Flare Max. length 20 m Min. length 5 Defrost method Defrost control Capacity control method Additional refrigerant charge g/m 50 Max. height difference m 15 Reverse cycle Outdoor heat exchanger temperature sensor Inverter control OUTDOOR UNIT WO K L - (OU01-05) - Outdoor unit / 3 phase
10 OUTDOOR UNIT WO K L 22222ELECTRICAL SPECIFICATIONS Model name (Outdoor unit) WOÛK112LAT WOÛK140LAT WOÛK160LAT Available voltage range 3N~ V 50Hz Power supply Voltage V 3N~ 400V Frequency Hz 50 *1) Max. operating current Heating Starting current A *2) Wiring spec. Main fuse (Circuit breaker) Current 16.0 Power cable mm² 2.5 Wiring connections For power supply 3 Quantity 4 For connection with indoor Remark Included earth wiring OUTDOOR UNIT WO K L *1) The maximum current is the total current of indoor unit and outdoor unit. *2) Wiring spec. : Selected sample (Selected based on Japan Electrotechnical Standard and Codes Committee E0005) - (OU01-06) - Outdoor unit / 3 phase
11 OUTDOOR UNIT WO K L 333DIMENSIONS 33333DIMENSIONAL DRAWING MODELS : WO K112L, WO K140L, WO K160L (Unit : mm) OUTDOOR UNIT WO K L (Liquid) 46 (Gas) 40 (370) Top view Terminal blocks 3-way valve (Liquid) way valve (Gas) Ø Ø (Cable port) Pipe port Ø28 (Cable port) (Liquid valve) 543 (Gas valve) (Cable port) Pipe port Ø28 (Cable port) Ø28 (Cable port) Ø28 (Cable port) Pipe port Front view Side view Rear view A Pipe & cable port Bottom view Detail A - (OU01-07) - Outdoor unit / 3 phase
12 OUTDOOR UNIT WO K L 33333INSTALLATION PLACE SINGLE OUTDOOR UNIT INSTALLATION OUTDOOR UNIT WO K L WHEN THE UPWARD AREA IS OPEN Obstacles at rear only Obstacles at rear and sides only Obstacles at front only Obstacles at front and rear only or more or more WHEN AN OBSTRUCTION IS PRESENT ALSO IN THE UPWARD AREA Obstacles at rear and above only Obstacles at rear, sides, and above only Max Max (OU01-08) - Outdoor unit / 3 phase
13 OUTDOOR UNIT WO K L MULTIPLE OUTDOOR UNIT INSTALLATION WHEN THE UPWARD AREA IS OPEN Obstacles at rear only Obstacles at front only Obstacles at front and rear only OUTDOOR UNIT WO K L or more or more WHEN AN OBSTRUCTION IS PRESENT ALSO IN THE UPWARD AREA Obstacles at rear and above only Max OUTDOOR UNIT INSTALLATION IN MULTI ROW Single parallel unit arrangement Multiple parallel unit arrangement or more or more - (OU01-09) - Outdoor unit / 3 phase
14 OUTDOOR UNIT WO K L 444PIPING DIAGRAM MODELS : WO K112L, WO K140L, WO K160L Heating terminal (Floor heating, radiator) OUTDOOR UNIT WO K L Refrigerant water heat exchanger Indoor unit Heating cycle direction of flow Heat exchange sensor Muffler Dedicated compressor for injection port mounting Discharge temperature sensor 3-way valve Injection amount adjustment expansion valve Injection circuit on-off solenoid valve 3-way valve Strainer Compressor temperature sensor Four-way valve Strainer Pressure sensor Outdoor temperature sensor Expansion valve Heat exchange intermediate sensor Expansion valve inlet sensor Sub accumulator [Outdoor unit] Heat exchanger Heat exchange inlet sensor Strainer - (OU01-10) - Outdoor unit / 3 phase
15 OUTDOOR UNIT WO K L 555WIRING DIAGRAM 55555WIRING DIAGRAM MODELS : WO K112L, WO K140L, WO K160L OUTDOOR UNIT WO K L - (OU01-11) - Outdoor unit / 3 phase
16 OUTDOOR UNIT WO K L 55555EXTERNAL INPUT & OUTPUT MODELS : WO K112L, WO K140L, WO K160L OUTDOOR UNIT WO K L Input Output Connector Remarks Low noise mode CN19 Peak cut mode CN19 Compressor status CN18 See external input/output settings for details. EXTERNAL INPUT ON/OFF of the "Low noise mode" and "Peak cut mode" functions can be specified by external signal. zlow noise mode On-site work like the following also reduces the operating sound of the outdoor unit from the normal sound. The air conditioner is set to the "Low noise mode" by applying the contact input of a commercial timer or ON/OFF switch to a connector on the outdoor control PC board. * Performance may drop depending on the outside air temperature condition, etc. Circuit diagram example Outdoor control PC board Connector Red White Black Surely insulate with insulation tape etc. since this wire is not used. *10 m Connected unit Vcc R SW Vcc Signal Field supply Power supply 1) Power supply Voltage (Chart sign=vcc) : DC 5V to 24V The current capacity : About 100mA 2) Switch (Chart sign=sw) Toggle switch or Rocker switch, etc : Switch which maintains the states. Prepare switches which are enough capable for DC 10mA current or more 3) Resistance (Chart sign=r) Adjust the resistance for current to about DC 10mA (Example) In case of Vcc=DC 5V : Rated resistance value 470Ω 1/4W In case of Vcc=DC 12V : Rated resistance value 1kΩ 1/4W In case of Vcc=DC 24V : Rated resistance value 2.2kΩ 1/4W * Make the distance from the PC board to the connected unit within 10 m. Use the following parts and construct a circuit like that shown above. Input signal ON : Low noise mode / OFF : Normal operation * Set the "Low noise mode" type by "Push switch" on the outdoor control PC board. Input signal Low noise mode ON OFF ON OFF Parts (Optional) Model name UTY-XWZXZ2 Wire (External input)) : Red / White / Black - (OU01-12) - Outdoor unit / 3 phase
17 OUTDOOR UNIT WO K L OUTDOOR UNIT WO K L zpeak cut mode Operation that suppressed the current value can be performed by means of the following onsite work. The air conditioner is set to the Peak cut mode by applying the contact input of a commercial ON/OFF switch to a connector on the outdoor control PC board. Circuit diagram example Outdoor control PC board Connector Red White Black Surely insulate with insulation tape etc. since this wire is not used. *10 m Connected unit Vcc R SW Vcc Signal Field supply Power supply 1) Power supply Voltage (Chart sign=vcc) : DC 5V to 24V The current capacity : About 100mA 2) Switch (Chart sign=sw) Toggle switch or Rocker switch, etc : Switch which maintains the states. Prepare switches which are enough capable for DC 10mA current or more 3) Resistance (Chart sign=r) Adjust the resistance for current to about DC 10mA (Example) In case of Vcc=DC 5V : Rated resistance value 470Ω 1/4W In case of Vcc=DC 12V : Rated resistance value 1kΩ 1/4W In case of Vcc=DC 24V : Rated resistance value 2.2kΩ 1/4W * Make the distance from the PC board to the connected unit within 10 m. Use the following parts and construct a circuit like that shown above. Input signal ON: Peak cut mode/off: Normal operation *Set the "Peak cut mode" type by "Push switch" on the outdoor control PC board. Input signal Peak cut mode ON OFF ON OFF Parts (Optional) Model name UTY-XWZXZ2 Wire (External input)) : Red / White / Black - (OU01-13) - Outdoor unit / 3 phase
18 OUTDOOR UNIT WO K L OUTDOOR UNIT WO K L EXTERNAL OUTPUT zcompressor status output Compressor operation status signal can be output by means of the following on-site work. Circuit diagram example Outdoor control PC board Connector Red White Black *10 m + - Connected unit Vcc Load Vcc Power supply 1) Power supply Voltage (Chart sign=vcc) : DC 24V or less 2) Load Load : DC 20mA or less Surely insulate with insulation tape etc. since this wire is not used. Signal Field supply * Make the distance from the PC board to the connected unit within 10 m. Compressor status Output Signal Operation Stop ON OFF Parts (Optional) Model name UTY-XWZXZ2 Wire (External input)) : Red / White / Black - (OU01-14) - Outdoor unit / 3 phase
19 OUTDOOR UNIT WO K L 666CAPACITY TABLES 66666HEATING CAPACITY MODEL: WO K112L OUTDOOR UNIT WO K L LWC 30 C 35 C 40 C 45 C 50 C 55 C 60 C Tamb HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP -20 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C LWC : Leaving water condenser temperature Tamb : Temperature ambient HC : Heating capacity (kw) PI : Power input (kw) COP : Coefficient of performance - (OU01-15) - Outdoor unit / 3 phase
20 OUTDOOR UNIT WO K L MODEL: WO K140L OUTDOOR UNIT WO K L LWC 30 C 35 C 40 C 45 C 50 C 55 C 60 C Tamb HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP -20 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C LWC : Leaving water condenser temperature Tamb : Temperature ambient HC : Heating capacity (kw) PI : Power input (kw) COP : Coefficient of performance - (OU01-16) - Outdoor unit / 3 phase
21 OUTDOOR UNIT WO K L MODEL: WO K160L OUTDOOR UNIT WO K L LWC 30 C 35 C 40 C 45 C 50 C 55 C 60 C Tamb HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP HC PI COP -20 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C LWC : Leaving water condenser temperature Tamb : Temperature ambient HC : Heating capacity (kw) PI : Power input (kw) COP : Coefficient of performance - (OU01-17) - Outdoor unit / 3 phase
22 OUTDOOR UNIT WO K L 777OPERATION NOISE 77777NOISE LEVEL CURVE OUTDOOR UNIT WO K L MODEL: WO K112L zheating 80 MODEL: WO K140L zheating Octave band sound pressure level, db:(0db=0.0002µbar) NC-65 NC-60 NC-55 NC-50 NC-45 NC-40 NC-35 NC-30 NC-25 NC-20 Octave band sound pressure level, db:(0db=0.0002µbar) NC-65 NC-60 NC-55 NC-50 NC-45 NC-40 NC-35 NC-30 NC-25 NC-20 NC-15 NC ,000 2,000 4,000 8,000 Octave band center frequency,hz ,000 2,000 4,000 8,000 Octave band center frequency,hz MODEL: WO K160L zheating Octave band sound pressure level, db:(0db=0.0002µbar) NC-65 NC-60 NC-55 NC-50 NC-45 NC-40 NC-35 NC-30 NC-25 NC NC ,000 2,000 4,000 8,000 Octave band center frequency,hz - (OU01-18) - Outdoor unit / 3 phase
23 OUTDOOR UNIT WO K L 77777SOUND LEVEL CHECK POINT OUTDOOR UNIT WO K L Air Flow Microphone Microphone 1m - (OU01-19) - Outdoor unit / 3 phase
24 OUTDOOR UNIT WO K L 888OPERATION RANGE OUTDOOR UNIT WO K L Temperature ambient ( CDB) Cooling mode 43 8 Leaving water evaporator temperature ( C) 6 35 Temperature ambient ( CDB) 35 Heating mode Sanitary mode 0-20 Leaving water condenser temperature ( C) (OU01-20) - Outdoor unit / 3 phase
25 OUTDOOR UNIT WO K L 999SAFETY DEVICES Protection from Model WOÛK112LAT WOÛK140LAT WOÛK160LAT OUTDOOR UNIT WO K L 5A 250V Circuit protection Current fuse (Main PCB) 3.15A 250V 10A 250V Fan motor protection Thermal protecter OFF: 140±20ºC ON: 110±20ºC Compressor protection Thermal protection program (Compressor temp.) Thermal protection program (Discharge temp.) OFF: 112ºC ON: 80ºC OFF: 115ºC ON: After 7 minutes High pressure protection Thermal protection program (Heat exchanger temp.) Pressure sensor OFF: 68ºC ON: 63ºC OFF: 4.2MPa ON: 3.0MPa Low pressure protection Pressure sensor OFF: 0.12MPa ON: 0.15MPa - (OU01-21) - Outdoor unit / 3 phase
26 OUTDOOR UNIT WO K L 1111 STANDARD ACCESSORIES Name and shape Q'ty Application Installation manual 1 OUTDOOR UNIT WO K L Elbow 1 For draining away the condensates Plug 2 - (OU01-22) - Outdoor unit / 3 phase
27 2. INDOOR UNIT 3 PHASE TYPE : WS K160DA9 DTW_3WS001E_
28 CONTENTS 222INDOOR UNIT 1. FEATURES... IU SPECIFICATIONS... IU TECHNICAL SPECIFICATIONS... IU ELECTRICAL SPECIFICATIONS... IU DIMENSIONS... IU DIMENSIONAL DRAWING... IU INSTALLATION PLACE... IU PIPING DIAGRAM... IU WIRING DIAGRAM... IU WIRING DIAGRAM... IU EXTERNAL CONNECTION DIAGRAM... IU HYDRAULIC PERFORMANCE... IU STATIC PRESSURE DROP UNIT... IU SAFETY DEVICES...IU STANDARD ACCESSORIES... IU01-12
29 111FEATURES MODEL: WS K160DA9 INDOOR UNIT WS K160DA9 FEATURES INDOOR UNIT WS K160DA9 zintelligent Control 2-zone individual control * Indoor unit 2nd Circuit Kit Pump Over 50 C possible Outdoor unit Radiator ~40 C Valve Pump Floor heating *: Optional parts are required zhigh Reliability High clean and durability Corrosion protected No fouling through heat exchanger construction Hot water is permanently available Stainless steel buffer tank Optimum co-axial heat exchanger Warm refrigerant flow Anti-freeze is unnecessary Highly efficient water heat exchanger Heated water Double-pipe water heat exchanger with built-in tank to reduce loss Easy installation & maintenance All hydraulic components built in no problem of selection for water flow required Lifting bars for an installation without any difficulty or risk Easy access for maintenance operations Pump down operation Emergency operation System can be continuously supplied hot water by built in back up heater operation, even if an error is occurred as emergency. Backup heater Boiler* Radiator Floor heating Outdoor unit Indoor unit *When additional boiler connected - (IU01-01) - Indoor unit / 3 phase
30 zothers Automatic temperature regulation in accordance with heating curve. (Depends on terminal and outdoor temperature) INDOOR UNIT WS K160DA9 Cooling operation is possible* Anti-Legionella function The growth of Legionella in DHW Tank is suppressed and safe and clean hot water is supplied at all times. INDOOR UNIT WS K160DA9 Additional electric heater control for backup 2 stage Low noise mode* Peak cut function* *Optional parts are required. - (IU01-02) - Indoor unit / 3 phase
31 222SPECIFICATIONS 22222TECHNICAL SPECIFICATIONS INDOOR UNIT WS K160DA9 Model name (Indoor unit) WSÛK160DA9 Model name (Outdoor unit) WOÛK112LAT WOÛK140LAT WOÛK160LAT Input power Rated 0.17 Heating kw Enclosure Max. *1 9 Colour WHITE Casing Material 8/10mm DC01 + EZ (5µ) Dimensions Net 1034 x 450 x 480 mm (H x W x D) Gross 1120 x 570 x 700 Net 53 Weight kg Gross 65 Type Water cooled Pump Nr. of speed 3 INDOOR UNIT WS K160DA9 Input power W 135 *2 Type DOUBLE-TUBE Water side Q ty 1 Heat Water volume l 25 exchanger Main components Water flow l/min 25 rate Min. Heating Water flow l/min Cooling rate Nom. Insulation material polyurethane Volume l 8 Expansion Max. water vessel pressure bar 4.5 Pre pressure 1 bar (+/-20%) Piping connections diameter 1 inch Piping 1 Safety valve bar 3 Water circuit Manometer Yes Drain valve / Fill valve Yes Shut off valve Yes Air purge valve Yes Liquid side diameter 9.52 Connection pipe mm Gas side diameter (Refrigerant circuit) Method Flare Sound pressure level Heating dba 43.3 Operation range Waterside Heating C 8 to 60 *1: With electric back-up heater. *2: The value is at Full speed and full flow. - (IU01-03) - Indoor unit / 3 phase
32 22222ELECTRICAL SPECIFICATIONS INDOOR UNIT WS K160DA9 Model name (Indoor unit) WSÛK160DA9 Model name (Outdoor unit) WOÛK112LAT WOÛK140LAT WOÛK160LAT Type Stainless steel 304L 9,5W/cm 2 Electric heater Power supply Current Wiring specification (Indoor unit to outdoor unit) Phase 3 Frequency Hz 50 Voltage V 400 Running current 7.9 Max. operating current A (Indoor unit) 10A + 10% Connection cable mm² 1,5 x 4 Limited wiring length m Not available INDOOR UNIT WS K160DA9 - (IU01-04) - Indoor unit / 3 phase
33 333DIMENSIONS 33333DIMENSIONAL DRAWING MODEL: WS K160DA9 (Unit : mm) INDOOR UNIT WS K160DA9 450 INDOOR UNIT WS K160DA Heating flow ø M 26x34 Front view Heating return ø M 26x34 Side view Legend 1 - Electric box 2 - Regulator / User interface 3 - Start/stop switch 4 - Heating circulation pump 5 - Initial heating 6 - Gas refrigeration connection 7 - Fluid refrigeration connection 8 - Heating return 9 - Drain valve 10 - Safety valve 11 - Manometer 12 - Safety thermostat 13 - Manual drainer 14 - Expansion vessel 15 - Condenser 16 - Electric back-ups (IU01-05) - Indoor unit / 3 phase
34 33333INSTALLATION PLACE INDOOR UNIT WS K160DA9 150 mm 200 mm INDOOR UNIT WS K160DA9 150 mm 1000 mm INSTALLATION PRECAUTIONS The room in which the appliance operates must comply with the prevailing regulations. To facilitate maintenance and to allow access to the various components, we recommend that you provide sufficient space all around the hydraulic module. Be careful not to bring inflammable gas near to the heat pump during its installation, in particular when it requires brazing. The appliances are not fireproof and should not therefore be installed in a potentially explosive atmosphere. - (IU01-06) - Indoor unit / 3 phase
35 444PIPING DIAGRAM MODEL: WS K160DA9 Hot water heater: OEM purchase INDOOR UNIT WS K160DA9 Outdoor unit in common use with air conditioner (made by FG) Auxiliary heater Air bleeding valve Expansion tank Hot water column sensor Circulation pump INDOOR UNIT WS K160DA9 Refrigerant Buffer tank Heating terminal (Floor heating, radiator, etc.) Hot water Water heat exchanger Pressure gauge Hot water return sensor Pressure safety valve Supply/drain port - (IU01-07) - Indoor unit / 3 phase
36 555WIRING DIAGRAM 55555WIRING DIAGRAM MODEL: WS K160DA9 INDOOR UNIT WS K160DA9 Condensation sensor CN7 CN30 CN6 CN1 Timed fuse 3,15 A - 250V INDOOR UNIT WS K160DA9 CN18 CN16 CN22 Return sensor M Flow sensor BX5 M BX4 M DO2 Uref UX H3 M H1 X-30 QX7 QX6 QX5 QX3 : N N : L Heating circulation pump A1 A1 A1 A1 A2 A2 A2 A2 R1 R2 r1 r A A1 A K1 K étoile K triangle A A A Safety thermostat A1 B1 A2 B2 A3 B3 Start/stop switch 2a 2b 1a 1b A Rp ECS BU1 RD A2- WH1 RD1 BU2 WH2 Resistance - (IU01-08) - Indoor unit / 3 phase
37 55555EXTERNAL CONNECTION DIAGRAM MODEL Heat pump split : single WS K160DA9 service 3 phases INDOOR UNIT WS K160DA9 INDOOR UNIT WS K160DA9 Outdoor sensor M B9 A1 A1 A1 A1 Room thermostat circuit Room thermostat circuit CL- CL+ CL- CL+ EX6 EX5 EX4 External fault Tariffs, day / night, peak times/off-peak times Power shedding or EJP (peak day removal) or Remote control G+ CL- CL+ 5 7 External component contact* (faults, load shedder, power meter) * If the control component does not provide a spare potential contact, the contact must be relayed to create equivalent wiring. In all cases, please refer to the instruction manuals for the external components (load limiting device, power meters) to create the wiring. Heat pump split single service Figure 3 phases 38 - Connections to the heat pump regulator (accessories and options) Outside unit Hydraulic module A L1 L2 L3 N L N COM L L N N L1 L2 L3 L N L N OUTDOOR UNIT SECOND CIRCUIT ELECTRIC BACK UP SUPPLY BOILER CONNECT. BOILER VALVE DHW BACK UP SUPPLY RP ECS A2- L1 L2 L3 N Electricity supply 3 phase 400V red blue brown green/yellow Interconnection between the outside unit and the hydraulic module L Power supply for 2 nd circuit kit (option) N L1 L2 L3 Power supply 400v to the electrical back-ups HP and electric back-ups Boiler room thermostat terminals L N L N L N 3 way distribution valve (deviation boiler) Power supply 230v to the electrical back-ups DHW HP and boiler connection Connexion to the DHW tank resistance Figure 37 - Connection to terminal block and power relays Installation Indoor unit / 3 phase Interconnection and operating between manual "1364 the outside - EN" unit and (IU01 the - 09) temperature - will be produced during the off-peak hours
38 666HYDRAULIC PERFORMANCE 66666STATIC PRESSURE DROP UNIT INDOOR UNIT WS K160DA9 mbar mbar = 10 mmce = 100 Pa 2 3 INDOOR UNIT WS K160DA m 3 /h : Pump speed-1 (Low) : Pump speed-2 (Middle) : Pump speed-3 (High) - (IU01-10) - Indoor unit / 3 phase
39 777SAFETY DEVICES INDOOR UNIT WS K160DA9 Model Protection form WS K160DA9 Circuit protection Current fuse (Main PCB) 20 A High pressure protection Safety valve 3 bar or more INDOOR UNIT WS K160DA9 - (IU01-11) - Indoor unit / 3 phase
40 888STANDARD ACCESSORIES Name and shape Q'ty Application Installation manual 1 INDOOR UNIT WS K160DA9 Bracket 1 To secure the hydraulic model INDOOR UNIT WS K160DA9 Outdoor sensor To monitor the outside temp 1 - (IU01-12) - Indoor unit / 3 phase
41 3. WS K160DA9 UTW-C75XA (Remote control) UTW-C55XA (Room thermostat) DTW_CON001E_
42 333 CONTENTS 1. FEATURES CS S CS USER INTERFACE AND REMOTE (Optional parts) CS ROOM THERMOSTAT (Optional parts) CS SETTING CS ELECTRICAL CONNECTIONS CS OVERVIEW OF ALL THE ELECTRICAL CONNECTIONS CS ELECTRICAL CONNECTIONS ON THE INDOOR UNIT CS CONNECTIONS TO THE HEAT PUMP REGULATOR (Accessories and options) CS INSTALLATION CS OUTDOOR SENSOR CS REMOTE (Optional parts) CS ROOM THERMOSTAT (Optional parts) CS DIMENSIONS CS OUTDOOR SENSOR CS REMOTE (Optional parts) CS ROOM THERMOSTAT (Optional parts) CS PACKING LIST (Accessories) CS REMOTE (Optional parts) CS ROOM THERMOSTAT (Optional parts) CS WIRING SPECIFICATIONS CS OUTDOOR SENSOR CS REMOTE (Optional parts) CS ROOM THERMOSTAT (Optional parts) CS SPECIFICATIONS CS OUTDOOR SENSOR CS REMOTE (Optional parts) CS ROOM THERMOSTAT (Optional parts) CS01-85
43 111FEATURES Smart & comfort control z The outdoor temperature is detected by sensor and the heating water temperature is controlled automatically. The setting of room temperature and operation mode can be easily set. A wide range of control from heating to hot water supply and swimming pool is possible by combining with various optional parts. Simple operation mode setting Selecting the heating mode Large LCD display Operation status display Error display / Error history Navigation and setting Selecting the heating menu Setting program timer Comfort Flexible heating circuit Automatic hot water temperature control matched to the application can be set. In addition, set temperature coefficient offset can be adjusted easily high or low side matched to the usage conditions. High Leaving water temperature ( C) Low C +4.5 C Setting heating curve Low High Outdoor temperature ( C) Convenience Programmed operation -- The setting of programmed operation can be easily set. -- Changing the heating mode linked with time is possible. Heating mode Automatic mode Comfort/Reduce mode switching automatically according to outdoor temperature Reduce mode Constant reduce temperature Comfort mode Constant comfort temperature Protection mode Stand-by mode with anti-frost protection Day-Weekly timer setting -- The day-weekly timer can be set up for up to 3 times per day. -- Allows separate settings for each day of the Monday-Friday Saturday-Sunday week Time Time Holiday timer setting -- The holiday timer can be set up for up to 8 periods. -- If you are absent for a long time in the winter, freezing of room can be prevented. Holiday timer Day-Weekly timer Date - (CS01-01) -
44 Extendibility Diverse operation control Meets diverse needs by combining with optional parts. 2-temperature simultaneous heating Floor heating + Radiator heating (Split type only) Operation together with boiler at low outdoor temperature OPTIONS Temperature control of swimming pool (Controlled at 35 C) Remote controller - Extension Optional remote controller allows controls of hot water depending on room temperature. Outdoor Sensor Outdoor unit Room Thermostat (Option) Remote control (Option) Indoor unit Floor heating Radiator or (Split type) - (CS01-02) -
45 222S 22222USER INTERFACE AND REMOTE (Optional parts) 1 Auto 5 1 Auto ESC OK ESC OK RESET Ref. Functions - Definitions 1 Selecting DHW mode (Domestic Hot Water) On Off -- If the installation is fitted with a DHW tank. -- On : Production of DHW according to the time program. -- Off : Preparing the domestic hot water for stopping with the anti-frost function active. -- Manual start button : Hold down the DHW key for 3 seconds. Switch from "reduced" to "comfort" until the next time the DHW timer switches over. 2 Digital display -- Operating control. Readout of the current temperature, the heating mode and any faults. -- View the settings 3 Exit "ESC" -- Quit the menu. 4 Navigation and setting -- Selecting the menu. -- Setting parameters. -- Adjusting the ambient temperature setpoint. 5 Selecting heating mode Auto -- Heating operation according to the heating program (Summer/Winter mode switchover is automatic). -- Constant comfort temperature. -- Constant reduced temperature. -- Stand-by mode with anti-frost protection (Provided that the heat pump's electrical power supply is not interrupted). - (CS01-03) -
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