Royal Sovereign RSC 1650H/HR & 1650C Laminators

Transcription

1 Royal Sovereign RSC 650H/HR & 650C Laminators Instruction Manual Provided By

2 7. WARRANTY Royal Sovereign International warrants the equipment sold is free from defects in material and workmanship for a period of One () year for Parts and Labor from the date of installation, excluding lamination rollers which are warranted for Six (6) months. This warranty is extended only to the original purchaser. This warranty is the only warranty made by Royal Sovereign International and cannot be modified or amended. Royal Sovereign s sole and exclusive liability and the customer s sole and exclusive remedy under this warranty shall be, at Royal Sovereign s option, to repair or replace any such defective part or product. These remedies are only available if Royal Sovereign s examination of the product discloses to Royal Sovereign s satisfaction that such defects actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized alternation or modification, incorrect line voltage, fire, accident, flood or other hazard. The warranty made herein is in lieu of all other warranties, expressed or implied, including any warranty or merchantability or fitness for a particular purpose. Royal Sovereign will not be liable for personal damage or personal injury (unless primarily caused by its negligence), loss of profit, or other incidental or consequential damages arising out of the use or inability to use this equipment. LIMITED WARRANTY This warranty specifically does not cover damage to laminating rollers caused by knives, razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or damage caused by lifting, tilting and/or any attempt to position the machine other than rolling on the installed castors or feet on even surfaces, or improper use of the machine. Warranty repair or replacement by Royal Sovereign or its authorized Reseller(s) does not extend the warranty beyond the initial one year period from the date of installation. Unauthorized customer alterations will void this warranty. OWNER'S MANUAL RSC-650H/HR and RSC-650C Laminators CORPORATE HEADQUARTERS Royal Sovereign International Inc. 2 Volvo Drive, Rockleigh, NJ U.S.A. TEL : +) FAX : +) info@royalsovereign.com RS Holland B.V. Columbusstraat AC Rotterdam, The Netherlands paulchoi@royalsovereign.com henryabrahamian@royalsovereign.com RS Canada Inc. 64 Oakdale Road, Toronto, Ontario M3N 2S5 CANADA TEL : +) FAX : +) info@royalsovereign.com Royal Sovereign Inc. <Oversea Sales Office> 00, World Meridian II, 426-5, Gasan-dong, Geumcheon-gu, Seoul, , KOREA TEL : +82) FAX : +82) sales@royalsovereign.com RS International Australia PTY. LTD. 30 Prime Drive, Seven Hills, NSW 247, Australia TEL : +6) FAX : +6) salesaust@royalsovereign.com Read all instructions carefully before use. For any Customer Support needs please choose the Customer Support tab on Royal Sovereign International Inc. 9

3 TOPIC TABLE OF CONTENTS PAGE. Introduction Safety Precautions Installation Included with Laminator Product Identification Control Panel Speed Settings Roller Nip Settings Using Foot Pedal and Remote Control Using Cross Cutter Loading Film Threading Film 2.. Decaling Mounting Installation of the Front Feed and Rear Rewind Options Maintenance Troubleshooting Specifications Warranty INTRODUCTION Thank you for choosing a Royal Sovereign laminator. It has been designed and manufactured to provide years of continuous service. For complete operating and maintenance information please read this manual thoroughly. Upon receipt of your laminator, please inspect the box, the machine and all other contents for shipping damage. Damage should be brought to the immediate attention of the delivering carrier (See page 4 for list of shipment elements). 2. SAFETY PRECAUTIONS Failure to comply with any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference.. Only a licensed electrician should install wiring and outlet for the laminator. 2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage. 3. Keep hands and clothing (i.e. Neckties) away from rollers.the rollers have pinch points that can trap body parts or clothing and cause serious injury. 4. Keep flammable and wet objects away from the machine. 5. Place machine on a level surface. 6. Avoid excessive sunlight, humidity and extreme temperatures. 7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/or repairing. 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should make repairs. 0. Do not attempt to laminate items that exceed total recommended material thickness for the unit. When cleaning the machine, don't use flammable sprays or materials. 2. Do not touch the rollers when they are hot or place foreign objects inside the machine. 3. Do not cover the surface of the machine until the machine has completely cooled. 2

4 @hf W./Xhe J5h O&Hh RSC Series 3. INSTALLATION Note: The laminator should be installed by a trained service technician. The laminator comes fully assembled, except for the feed table, paper guide, and heat assembly (RSC-650H and RSC-650HR) to avoid shipping damage. Upon arrival, thoroughly inspect the unit. It is imperative that any shipping damage is reported and a claim is filed with the delivering carrier immediately upon receipt. The laminator should be located in an area with adequate work space for feeding graphics and lamination materials. 4. INCLUDED WITH LAMINATOR Thoroughly inspect the parts and the unit. It is imperative that any missing parts are reported and a claim is filed with the reseller immediately upon receipt of shipment. Part Name Laminator Quantity Picture Avoid placing the laminator in a dusty area or near sources of extreme heat or cold. Once the laminator is in place, lock the casters into position( ON position). Always unlock the casters ( OFF position) when moving to a different location. ELECTRICAL REQUIREMENTS Royal Sovereign recommends that a licensed electrician ensuresproper power installation to your laminator in accordance with electrical codes in your area. The laminator should have a dedicated power line. MODEL RSC-650H RSC-650HR RSC-650C V 20V V 200V V 20V Power Supply 50/60HZ 50/60HZ 50/60HZ 50HZ 50/60HZ 50/60HZ single phase Owner's Manual Heating Element Installation Instruction (RSC-650H and RSC-650HR) Registration Card 2"(57mm) / 3 (76mm) Core Plugs Core - Bolts Dust Cover Spare Motor Fuse - FUSE(50T) (6.3A) Spare Main Power Fuse - FUSE(65TS) (5A) 6/4 0 20V UL 230V UL 240V UK 8 - Round head 5/6 (9mm) screw. 8 - Allen/Hex head 3/6 (5mm) (Included with option only) 2-3/6"screw (M5 O2@@@@@O@g W2@0MW@@@@g W&(Me7<I'@g 7@Hf@eN@g 3@LeJ5hf N@e7Hhf 3@Le@fW.g V')KC5eO.Yg 2 - Spring Washer( J(Mhf (Included with option only).yev/he0mm). 0/0 2/2 220V EU 220V AU Front Feeder and Rear Rewinder Kit (Included with option only) 2/2 3 4

5 RSC Series 5. PRODUCT IDENTIFICATION 6. CONTROL PANEL When the machine is initially turned on, the LED display window will show the speed and temperature set at. (RSC-650H and RSC-650HR) W2@6Xh @@h J@5h 7(Yh J(Yh 7Hhe J5he W.Y@h W&Ye@h W&@@@@@@h &@@@@@@@h W2@6Xh @@h J@5h 7(Yh J(Yh 7Hhe J5he W.Y@h W&Ye@h W&@@@@@@h &@@@@@@@h 6 9 W2@@he W&@@@Lhe.MI'he J5he I'@h J5h W.Yh '6KO&Hhe V4@@@he W&h W&@h W&@@h 7Y@@h J5@@h W&h W&@h W&@@h 7Y@@h J5@@h @h J5h W.Yh @h J5h W.Yh '6KO.Yh V4@0Yhe 7 8 W2@@h W&<he W&5he W&(Yhe @@f@@h 3@f@5h @f@h J5h 7Hh J5he W2@@h W&<he W&5he W&(Yhe @@f@@h 3@f@5h @f@h J5h 7Hh J5he NO. PART NAME RSC-650H RSC-650C RSC-650HR SAFETY COVER O O O 2 EMERGENCY SWITCH O O O 3 FRAME-PAPER GUIDE O O O 4 FEED TABLE O O O 5 MAIN ROLLER O O O 6 ASSEMBLY STAND O O O 7 REMOTE CONTROL O O O 8 FOOT PEDAL O O O 9 TENSION CONTROL KNOBS O O O 0 PRESSURE LEVER O O O CONTROL PANEL O O O 2 UPPER IDLE BAR O O O 3 RELEASE LINER TAKE UP O O O Control Buttons. TEMPERATURE DISPLAY: Display s current temperature (RSC-650H and RSC-650HR) 2. SPEED DISPLAY: Display s current Speed. 3. TEMPERATURE BUTTON- (RSC-650H and RSC-650HR): To change the temperature (max. RSC-650H: 22ºF, 50ºC / RSC-650HR: 266ºF, 30ºC) of the upper roller, press up or down arrow button. 4. SPEED BUTTON: Adjusting the speed of the rollers. To change the speed of the rollers, press the up or down arrow button. 5. RUN: To start the rollers. 6. STOP: To stop the rollers. 7. REV: To reverse the rollers, press and hold the REVERSE button. 5 6

6 W&(MI')X V')KO&(Y W&(MI')X V')KO&(Y W&(MI')X V')KO&(Y W&(MI')X V')KO&(Y RSC Series 7. SPEED AND TEMPERATURE SETTINGS 9. USING FOOT PEDAL AND REMOTE CONTROL RSC-650H/C/HR Speed# Speed(Ft/min,M/min) 4(.2) 2 6(.7) 3 7(2.2) 4 9(2.6) 5 0(3.) 6 2(3.6) 7 4(4.2) 8 5(4.5) 9 6(5.0) Temp.# Temperature( RSC-650H RSC-650HR F, C ) Temperature( No Heating No Heating 2 No Heating 86(30) 3 9(33) 3(45) 4 97(36) 40(60) 5 04(40) 230(0) 6 (44) 239(5) 7 5(46) 248(20) 8 7(47) 257(25) 9 24(5) 266(30) F, C) USING FOOT PEDAL Place the foot pedal on the floor in front of the machine. Once all correct settings are displayed, you may use the foot pedal to operate the laminator for Hands Free Operation. To activate the machine, press the foot pedal once and then release. Repeat to stop the rollers. 8. ROLLER NIP SETTING It is important to adjust the roller nip settings to the appropriate thickness of the board being used. Use the guide below to adjust to the correct position. NO. Inches Metric (mm) Lamination Lamination 2 / 25" 3 3/6"~/4" / 8"~/2" /5" 5 USING REMOTE CONTROL Located on the rear left side of the laminator.. PRESS RUN To activate the rollers. 2. PRESS STOP To stop the rollers from turning. 3. PRESS REV To reverse the rollers. Press and hold the button (useful for jams or misted media). 2 3 NOTE: If you don't want to laminate,please place the pressure lever to the "Open position(no.5)". 7 8

7 0. USING CROSS CUTTER The cross cutter is located on the rear exit table of the machine.. LOADING FILM Royal Sovereign films are wound with the adhesive side facing the inside of the roll (adhesive in). Loading films to the top and bottom film shafts: (See page 5 for assistance with parts identification.). After lamination, move the cutter approximately to the center of the completed application at the desired point of detachment (Figure ). 2. Grasp film with one hand, press the cutter downward into the application and slide it first to one end of the application, then to the other end to complete the cut (Figure 2 & 3). Figure Figure 2. Remove the top and bottom film shafts from the machine. 2. Load a roll of pressure sensitive film to the top film shaft (Figure ). Center the film and tighten the core screws (Figure 2). Figure Figure 3 3. Load a roll of mounting film or roll of craft paper to the bottom film shaft. Do not tighten the core screws at this time.(figure 3) Note: Please see the direction of the film on the top and bottom shafts. Figure 2 4. Load the top and bottom film shafts onto the machine (Figure 4 & 5). Figure 3 Figure 4 Figure 5 9 0

8 2. THREADING FILM 9. Cut and separate the release liner and the film. (Figure 3) 2.. Decaling. Turn the power switch on ( I position). The Power switch is located on the rear left side of the unit. only RSC-650HR 0. Thread the craft paper behind the Lower Idle Bar to the top film that is resting on the main roller (do not use the Lower Idle Bar for Mounting). (Figure 4). Reinstall the Feed Table and the Frame-Paper Guide,and close the Safety Cover. Figure 3 Figure 4 2. Complete the steps as in the LOADING FILM section (see page 0). 3. Set the top roller to the desired temperature (RSC- 650H and RSC-650HR) 2. Adjust the nip setting to appropriate gap. 3. Insert and push the leader board until they reach the front nip point. 4. Push the Run button. 4. Take off the Frame-Paper Guide and the Feed Table. 5. Push the leader board into the rollers. (Figure 5) Figure 5 5. Pull the top film down over the Safety Cover to the bottom of the craft paper / Mounting film. 6. Align and center the craft paper / Mounting film to the top film and tighten the two lower core screws (Figure ). 7. Thread the top film underneath the Upper Idle Bar.(Figure 2) Figure 6. Adjust the top and bottom tension knob by rotating it clockwise or counterclockwise. Turn it until the top and bottom roll films have some resistance varies (the tension depending on the film thickness; the thicker the film the more tension is required). (Figure 6) Figure 6 8. Tape the top film on to the Release Liner Take- Up.(Figure 2) Figure 2 2

9 7. Press the Stop button when the leader board has completely exited from the rollers. 8. Use the Cross Cutter to cut the leader board from the web (see page 9). 4. Flip the image over the top roller and hold on to the release liner (Figure 4). 9. Set the nip setting to the appropriate position for the Over-lamination / Decaling application Mounting Figure 4. Lay the decaled image face down on a flat surface. Carefully peel back and put a crease along the edge of the release liner ( Approximately in or 25mm, Figure ). 5. Press the foot pedal once, and then let it go while slowly pulling the release liner as the board enters the main roller nip (Figure 5) 2. With the image facing up, align the image onto the board. Press firmly from the center out (Figure 2). Figure 6. Press the foot pedal once again when the board has completely exited from the rear of the unit. Trim the board if necessary. Figure 5 Figure 2 3. Adjust the pressure lever to ensure the proper opening (Figure 3). Figure 3 3 4

10 3. INSTALLATION OF FRONT FEEDER and REAR REWINDER OPTIONS Note: Below options are to be installed by an authorized RS reseller. 4. Disassemble the power switch bracket and place the left rewinder outside of the frame; fasten with round head 3/6"(M5) screws (included in the option kit). Then, reinstall the power switch bracket (Figure 7). Figure 7 Installation of the Front Feeder Option (Includes 2 brackets, one spindle, and mounting hardware).. Install the Front Feeder to the inside of the front frames using four /4"(M6) hexagon bolts on each side (Figure ) Figure 5. Install the right rewinder on the outside of the frame and connect the motor wire connector to the rear wire (Figure 8 & 9). Figure 8 6. Reinstall the rear cover. Installing the Rear Rewinder Option (Includes motorized winder, bracket, one spindle, and mounting hardware).. Remove the left and right covers by using a Phillips screwdriver (four screws on each side cover) (Figure 2 & 3). Figure 2 Figure 3 7. Reinstall the side covers. 8. Reinstall the lever knob and screw. Figure 9 2. Remove the lever knob screw and lever (Figure 4). Figure 4 3. Remove the rear cover by removing all 0 screws (4 top, 4 bottom, and on each side) (Figure 5 & 6). Figure 5 Figure 6 5 6

11 4. MAINTENANCE 6. SPECIFICATIONS Cleaning the Body of the laminaor. To clean the machine body, dampen a cloth with water only and gently wipe the machine clean. Removing Adhesive Build Up. Remove the film from the laminator. 2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the Teflon (metal) and silicone rollers. Note: Rub firmly but do not scrub the rollers vigorously as this may scratch the surface.do not use sharp metal objects, steel wool, or abrasives, as these may also damage the rollers. Lubrication. Drive chain and sprockets should be lubricated with either a light coat of gear lube or heavy grease (lithium grease) after 6 months or 000 hours of operation, whichever comes first. 5. TROUBLESHOOTING RSC-650C AC00, 200, 220~240V 50/60Hz 20V 60Hz 00 W,30 W Problem Cause Solution 650mm / 65" 25 ~ 250mic / ~0mil 5 m/min / 6.4 ft/min Not applicable None DC geared Not applicable 9 settings 2 Roller 2.25", 3" No 5mm / 0.6" Chain link to main motor RSC-650H AC00, 200, 220~240V 50/60Hz 20V 60Hz 650W,800W 650mm / 65" 25 ~ 250mic / ~0mil 5 m/min / 6.4 ft/min 0 min Hot roller DC geared 50 C / 22 F 9 settings 2 Roller 2.25", 3" No 5mm / 0.6" Chain link to main motor 960 x 650 x 20 (mm) 77" x 2.5" x 47.5" 209kg / 46lbs 290 x 900 x 460 (mm) 86" x 35.5" x 57.5" 338kg / 745lbs Machine will not turn on: There is power, but the rollers are not turning after the RUN button is pressed: The unit is not heating up: Curled lamination: a. Power plug is not plugged in. b. Power switch is in 0 (Off) position. c. Tripped circuit breaker. d. Blown main power fuse. a. Emergency switch (es) is (are) engaged. b. Paper guide is not installed correctly. c. Blown motor fuse. a. Plug the power cord into appropriate outlet. b. Put the power switch to the I (On) position. c. Reset the circuit breaker. d. Replace the fuse. a. Disengage the emergency switch (es). b. Properly install the paper guide so that the micro switch is activated. c. Replace the motor fuse. Remote control a. Did not raise the temperature. a. Raise the temperature. Foot pedal Unit dimensions (w x d x h) Unit weight Carton dimensions (w x d x h) Carton weight 960 x 650 x 20 (mm) 77" x 2.5" x 47.5" 209kg / 46lbs 290 x 900 x 460 (mm) 86" x 35.5" x 57.5" 338kg / 745lbs 960 x 650 x 20 (mm) 77" x 2.5" x 47.5" 209kg / 46lbs 290 x 900 x 460 (mm) 86" x 35.5" x 57.5" 338kg / 745lbs Description Power supply Power consumption Max laminating width Film thickness Max laminating speed Ready time Heating method Driving motor Max. temperature control Speed control Transport type Film core size Cross cutter Hot lamination Cold lamination Mounting thickness Take up system Reverse RSC-650HR AC200, 220~240V 50/60Hz 2300W 650mm / 65" 25 ~ 250mic / ~0mil 5 m/min / 6.4 ft/min 5 min Hot roller DC geared 30 C / 266 F 9 settings 2 Roller 2.25", 3" 5mm / 0.6" Chain link to main motor a. Upward curl. b. Downward curl. a. Loosen the top roll film tension. b. Loosen the bottom roll film tension. 7 8