HIGH EFFICIENCY CIRCULATORS
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- Austen Reynard Johnson
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1 HIGH EFFICIENCY CIRCULATORS Heating, Cooling, Solar Thermal and Domestic Hot Water
2 SAVINGS Up to 80% less than traditional pumps TECHNOLOGY Best available technology - PM Motor ENVIRONMENT Environment protection INVERTER TECH Best performance with high flexibility
3 Taco Italia, naturally innovators Taco Italia, in association with EPS, aim is to create durable, easy to install and simple to use products. For this reason, the customer plays a central role in the projects we choose. The direct relationship between the sales network and strategic business management allows us to clearly understand the needs of both the market and users. Our technicians and engineers constantly strive to create high performance increasingly efficient products. Has an internationally recognized in-house Research and Innovation centre that is specialized in synchronous motor technology. We develop innovative products today that already meet the needs of tomorrow. High efficiency circulators Our products are used for three different applications: HEATING SYSTEMS to reduce energy consumption by up to 85% SOLAR THERMAL SYSTEMS to take advantage of every single kwh of energy captured by panels DOMESTIC HOT WATER to ensure maximum comfort in recirculation of sanitary hot water Our components are installed on a wide range of boilers manufactured by the largest groups in the industry: Buderus, Junkers, Nefit and E.L.M. Leblanc by Bosch TT, Remeha by BDR Thermea, Ariston Thermo Group, Immergas and Savio Boilers are just a few companies that rely on our technology. Taco Italia stays close to its customers No matter where the heating or cooling system is, whatever the type, Taco Flow Solutions circulators are the perfect solution. In recent years we have significantly expanded our presence in the market with a distribution network throughout Europe. Visit us at: Taco Italia company with certified quality system ISO 9001:2008 Design, production and assistance of synchronous circulator pumps for heating systems and circulation in domestic hot water service systems 3
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5 THE ErP DIRECTIVE What is the purpose of the ErP Directive? The purpose of the ErP Directive 2009/125/EC is to require, by law, that manufacturers and importers produce and distribute only high energyefficient products. Minimum efficiency levels have been set that must be complied with for each product category included in the directive. How does the ErP Directive apply to circulators? The conditions indicated in the ErP Directive 2009/125/EC for wet rotor circulators have been transposed by Commission Regulation (EC) no. 641/2009 and no. 622/2012. These regulations define the Energy Efficiency Index (EEI) as a parameter that identifies energy consumption. The lower the EEI, the lower the consumption and higher the efficiency. When does the ErP Directive become effective? The required efficiency for wet rotor circulators has been established in two stages. In the first stage, which came into effect on 1 January 2013, circulators on the market (with a few exceptions) must have an energy efficiency index (EEI) of no more than From 1 August 2015, circulators (including those integrated in boilers, primary circuits of thermal solar systems and heat pumps) must have an EEI of no more than Only the most efficient models meet these requirements: Taco Flow Solutions circulators are among them. Taco Flow Solutions high efficiency circulators already exceed the standards set by the European Commission. With an EEI below the market benchmark, our cutting-edge products lead the way in terms of technology. 01/01/ /08/ /01/2020 Glandless standalone Circulators No requirements EEI < 0,27 EEI < 0,23 Glandless circulators integrated in products No requirements EEI < 0,23 Glandless circulators integrated in products that were placed on the market before 1 August 2015 No requirements EEI < 0,23 5
6 THE HIGH EFFICIENCY OF TACO FLOW SOLUTIONS CIRCULATORS Wet rotor circulator Circulators are a wet rotor type because all rotating parts are immersed in the fluid being pumped. The pumped fluid cools and lubricates the motor and rotating parts. These types of circulators stand out for the fact that they do not have a packing seal or mechanical seal. This construction offers the following advantages: Maintenance free Whisper quiet No seals to replace Safe operation at all times Motor protection No protection against overload is required. The motor is protected against short-circuit operation, overheat and dry running. The circulator does not require any external protection of the motor. INVERTER TECH Technology INVERTER TECH technology allows the circulator to INVERTER TECH change rotating speed. The microcontroller built in the electronic control system contains a fully automatic speed control system able to adapt to the changing needs of the system. The circulator delivers the performance you need with minimum energy consumption. Quality and safety labels CE marking (all Taco Flow Solutions circulators) VDE-GS marking (for models ES2, ES2 ADAPT, ES2 SOLAR, ES2 PURE) Automatic Air Detection Circulators are equipped with a special software system that detects when there is excess air in the system and alerts you when a venting routine is required. Automatic Rotor Unlocking Program Circulators have no screws to release the rotor shaft. Each circulator has a release routine that starts automatically if necessary. 6
7 MODELS OVERVIEW AND FIELDS OF APPLICATIONS MODEL HEATING HEATING AND COOLING SOLAR THERMAL DOMESTIC HOT WATER INDEX ES2 p. 8 ES2 ADAPT p. 10 ES MAXI p. 12 ES2 SOLAR p. 14 ES2 PURE p. 16 KEY: Applicable; Not applicable 7
8 HEATING ENERGY SAVING ES2 The adjustment is simple and intuitive: simply turn the regulator to select the desired program Pull-out resistant cable gland with integrated sealing lip The LED indicator allows optimum visibility of the state of the circulator in every situation COMPACT AND EASY TO USE KEY FEATURES Standard high effi ciency circulator with permanent magnet motor Maximum power and minimum size: the smallest on the market Quality without compromise: 100% Italian technological excellence Ideal performance, with greater effi ciency than the energy effi ciency rating required by regulatory standards (EEI 0,20) Automatic detection of air in the system - fl ashing white LED Never again only 3 fi xed-speed curves - choose the best speed to suit your system with min-max mode The pump is pre-set for maximum energy saving Pump housing available in cast iron, plastic composite material and plastic composite material with air separator APPLICATION Hot-water heating systems of all kinds, in domestic and commercial buildings. TECHNICAL DATA Hydraulic power Head H max = 6m / Flow Q max = 3,4m 3 /h Head H max = 7m / Flow Q max = 3,7m 3 /h Power supply Minimum absorbed power Operating modes Liquid temperature Operating pressure Automatic unlocking programme Thermal insulation shell 1x230 V, 50/60 Hz 3W Nr. 2 proportional-pressure curves (P1,P2) Nr. 2 constant-pressure curves (CI,CII) min-max mode - Fixed speed from +2 C to +95 C Max 0.6 MPa - 6 bar Included as standard Not Included (option) 8
9 TYPE KEY PERFORMANCE RANGE REGULATION AND CONTROL Turn the regulator to select the desired operating curve. Nr. 2 proportional-pressure curves (P1,P2) Nr. 2 constant-pressure curves (CI,CII) min-max mode Fixed speed LED, SYMBOLS AND DISPLAY LED COLOR Green Orange Blue Flashing white Red DESCRIPTION P mode ( p-v) Proportional differential pressure C mode ( p-c) - Constant differential pressure min-max mode Fixed speed Automatic detection of the presence of air. Proceed with the vent routine Any fault or malfunction such as to prevent the proper functioning: Rotor blocked Insuffi cient supply voltage Electrical fault MODEL Connection Port-to-port length [mm] PN [bar] Electrical data Power supply P 1 [W] I 1 [A] EEI ES / ,03-0, G ES / ,03-0, ES / ,03-0, ES / x230V, ,03-0, G 1 ½ 6 ES / /60Hz ,03-0, ES / ,03-0, ES / ,03-0, G ES / ,03-0,
10 HEATING ENERGY SAVING ES2 ADAPT activeadapt mode for easier and faster installations Effective performance tuning in constant differential pressure (Δp-c), proportional differential pressure (Δp-v) or fi xed speed (min-max) Thermal insulation shell included activeadapt FOR QUICK AND SIMPLE INSTALLATION KEY FEATURES Premium high efficiency circulator with permanent magnet motor The activeadapt mode enables the circulator to actively adapt its performance to the demands of the system during short control intervals. If the system requirements suddenly change, the circulator will automatically find the perfect curve Maximum power and minimum size: the smallest on the market Quality without compromise: 100% Italian technological excellence Ideal performance, with greater effi ciency than the energy effi ciency rating required by regulatory standards (EEI 0,20) Automatic detection of air in the system - fl ashing white LED The LED indicator allows optimum visibility of the state of the circulator in every situation Ideal performance: with control electronics for advanced features APPLICATION Hot-water heating systems of all kinds, in domestic and commercial buildings. TECHNICAL DATA Hydraulic power Head H max = 6m / Flow Q max = 3,4m 3 /h Head H max = 7m / Flow Q max = 3,7m 3 /h Power supply Minimum absorbed power Operating modes Liquid temperature Operating pressure Automatic unlocking programme Thermal insulation shell 1x230 V, 50/60 Hz 3W activeadapt Nr. 3 proportional-pressure curves (P1,P2,P3) Nr. 3 constant-pressure curves (CI,CII,CIII) Min-max mode - Fixed speed from +2 C to +110 C Max 1.0 MPa - 10 bar Included as standard Included as standard 10
11 TYPE KEY PERFORMANCE RANGE REGULATION AND CONTROL Turn the regulator to select the desired operating curve. ActiveADAPT Nr. 3 proportional-pressure curves (P1,P2,P3) Nr. 3 constant-pressure curves (CI,CII, CIII) min-max mode Fixed speed LED, SYMBOLS AND DISPLAY LED COLOR Violet Green Orange Blue Flashing white Red DESCRIPTION activeadapt mode P mode ( p-v) Proportional differential pressure C mode ( p-c) - Constant differential pressure min-max mode Fixed speed Automatic detection of the presence of air. Proceed with the vent routine Any fault or malfunction such as to prevent the proper functioning: Rotor blocked Insuffi cient supply voltage Electrical fault MODEL Connection Port-to-port length [mm] PN [bar] Electrical data Power supply P 1 [W] I 1 [A] EEI ES2 ADAPT 15-60/ ,03-0, G ES2 ADAPT 15-70/ ,03-0, ES2 ADAPT 25-60/ ,03-0, ES2 ADAPT 25-60/ x230V, ,03-0, G 1 ½ 10 ES2 ADAPT 25-70/ /60Hz ,03-0, ES2 ADAPT 25-70/ ,03-0, ES2 ADAPT 32-60/ ,03-0, G ES2 ADAPT 32-70/ ,03-0,
12 HEATING AND COOLING ENERGY SAVING ES MAXI Display showing consumption Simple to set with Press&turn dial. The operating mode symbol lights up when in use All the necessary inputs for the remote monitoring and control of the pump are included RELIABLE AND VERSATILE KEY FEATURES ALL-IN concept: saving investment costs and operation through communication inputs supplied as standard Premium high efficiency circulator with permanent magnet motor Maximum savings on operating costs thanks to high-efficiency technology combined with speed control Can even communicate in automation systems in ultramodern building thanks to MODBUS and 0-10V interfaces DUAL: dual pump smart operation Eco Mode with dynamic differential pressure setpoint adjustment Compliance to ErP Directive APPLICATION Hot-water heating systems of all kinds, closed cooling circuits, circulation in solar thermal and geothermal systems, for domestic and industrial circulation systems. TECHNICAL DATA Hydraulic power Head H max = 18m / Flow Q max = 31m 3 /h Power supply Minimum absorbed power Operating modes Liquid temperature Operating pressure Automatic unlocking programme Thermal insulation shell 1x230 V, 50/60 Hz 8W Nr. 10 ECO-Mode curves Nr. 10 proportional-pressure curves Nr. 10 constant-pressure curves Nr. 10 fi xed speed curves from -10 C to +110 C Max 1.0 MPa - 10 bar Included as standard Included as standard 12
13 TYPE KEY PERFORMANCE RANGE REGULATION AND CONTROL Use the Press&Turn dial to select the desired operating curve Nr. 10 ECO-Mode curves Nr. 10 proportional-pressure curves Nr. 10 constant-pressure curves Nr. 10 fi xed-speed curves LED, SYMBOLS AND DISPLAY SYMBOL 0-10V Modbus DUAL E-- DESCRIPTION P mode ( p-v) - Proportional differential pressure C mode ( p-c) - Constant differential pressure min-max mode - Fixed speed ECO mode - Energysaving Both these symbols are light when this operating mode is active. Operating mode 0-10V Operating mode Modbus Operating mode Dual pump The display indicates an error message (from E01 to E06) MODEL Connection Port-to-port length [mm] PN [bar] Electrical data Power supply P 1 [W] I 1 [A] EEI ES MAXI 25-60/ ,10-0, ES MAXI 25-80/180 G 1 ½ ,10-1, ES MAXI / ,10-1, ES MAXI 32-60/ ,10-0, ES MAXI 32-80/180 G ,10-1, ES MAXI / ,10-1, ES MAXI 40-80/220 F 1x230V, ,20-1, ES MAXI /220 F 50/60Hz ,20-2, DN40 ES MAXI /250 F ,10-2, ES MAXI /250 F ,10-3, /10 ES MAXI 50-80/240 F ,20-2, ES MAXI /280 F ,10-2, DN50 ES MAXI /280 F ,10-2, ES MAXI /280 F ,10-3,
14 SOLAR THERMAL ENERGY SAVING ES2 SOLAR A LED light provides information about the operation status of the circulator Wide range of temperature from +2 C to +110 C, suitable for circulation in solar thermal systems The pump housing is cataphoresis treated (KTL) and resistant to corrosion RENEWABLE KEY FEATURES Very high degrees of effi ciency due to permanent magnets motor Compact design: the smallest available on the market Hydraulics designed for solar thermal systems Min-Max mode: allows to set the exact working point across the range Designed to withstand temperature peaks of up to 130 C Compliance to ErP Directive APPLICATION Renewable energy solar thermal systems, biomass boilers and hot water heating systems of any kind. TECHNICAL DATA Hydraulic power Head H max = 6m / Flow Q max = 3,4m 3 /h Head H max = 7m / Flow Q max = 3,7m 3 /h Power supply 1x230 V, 50/60 Hz Minimum absorbed power 3W Liquid temperature from +2 C to +110 C Operating pressure Max 1.0 MPa - 10 bar Automatic unlocking programme Included as standard Thermal insulation shell Not Included (option) 14
15 TYPE KEY PERFORMANCE RANGE REGULATION AND CONTROL Turn the regulator to select the desired operating curve. Nr. 1 proportional-pressure curve (P) min-max mode Fixed speed LED, SYMBOLS AND DISPLAY LED COLOR Green Blue Flashing white Red DESCRIPTION P mode ( p-v) Proportional differential pressure min-max mode Fixed speed Automatic detection of the presence of air. Proceed with the vent routine Any fault or malfunction such as to prevent the proper functioning: Rotor blocked Insuffi cient supply voltage Electrical fault MODEL Connection Port-to-port length [mm] PN [bar] Electrical data Power supply P 1 [W] I 1 [A] EEI ES2 SOLAR 15-60/ ,03-0, G ES2 SOLAR 15-70/ ,03-0, ES2 SOLAR 25-60/ x230V, ,03-0, ES2 SOLAR 25-60/ /60Hz ,03-0, G 1 ½ ES2 SOLAR 25-70/ ,03-0, ES2 SOLAR 25-70/ ,03-0,
16 DOMESTIC HOT WATER ENERGY SAVING ES2 PURE The adjustment is simple and intuitive: simply turn the regulator Very high degrees of effi ciency due to permanent magnets Innovative pump housing realized in composite plastic suitable for drinking water: hygienic and safe EFFICIENT AND HYGIENICAL KEY FEATURES Maximum energy effi ciency Low power consumption A single model replaces up to 5 models offered by other manufacturers A LED provides information about the operation status of the circulator Electronic controls allow to set the necessary working point The pump housing realized in composite plastic material is designed to work at high temperatures (TF95) The composite plastic material guarantees the highest hygiene standards and reduces drastically incrustations and oxidations Silent operation APPLICATION Domestic hot water circulation, drinking water circulation systems and similar domestic and industrial circulation systems. This circulator is suitable for drinking water only. TECHNICAL DATA Hydraulic power Head H max = 4m / Flow Q max = 2,6m 3 /h Power supply 1x230 V, 50/60 Hz Minimum absorbed power 4,3W Liquid temperature from +2 C to +95 C Operating pressure Max 1.0 MPa - 10 bar Hydraulic group certifications TIFQ (IT), KTW (DE), DVGW W270 (DE), ACS (FR), WRAS (GB) Automatic unlocking programme Included as standard 16
17 TYPE KEY PERFORMANCE RANGE REGULATION AND CONTROL Turn the regulator to select the desired operating curve. min-max mode Fixed speed LED, SYMBOLS AND DISPLAY LED COLOR Blue Flashing white Red DESCRIPTION min-max mode Fixed speed Automatic detection of the presence of air. Proceed with the vent routine Any fault or malfunction such as to prevent the proper functioning: Rotor blocked Insuffi cient supply voltage Electrical fault MODEL Product number Connection Port-to-port length [mm] PN [bar] Electrical data Power supply P 1 [W] I 1 [A] EEI ES2 PURE C 10-40/ G ¾ 1x230V, ,3-40 0,03-0,32 ES2 PURE C 15-40/ G 1 50/60Hz - 17
18 18
19 GLOSSARY SAVINGS Up to 80% less than traditional pumps Automatic Rotor Unlocking Program TECHNOLOGY Best available technology - PM Motor Heating system ENVIRONMENT Environment protection Underfloor heating system INVERTER TECH Best performance with high flexibility Cooling system High-efficiency electronic circulator Quick and easy installation Solar thermal system Automatic Air Detection Domestic hot water circulation system 19
20 E W Mallow, Co. Cork T Ballyhaunis, Co. Mayo T Mountrath, Co. Laois T Naas, Co. Kildare T
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