1 Mobile Hot Food Merchandiser Series Series: MHB Operation Manual
2 BKI LIMITED WARRANTY Grandview Drive Simpsonville, SC 0 USA () - Toll Free: (00) - Fax: () - WHAT IS COVERED WHO IS COVERED COVERAGE PERIOD WARRANTY COVERAGE EXCEPTIONS EXCLUSIONS INSTALLATION REPLACEMENT PARTS This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that: The equipment has not been accidentally or intentionally damaged, altered or misused; The equipment is properly installed, adjusted, operated and maintained in accordance with national and local codes, and in accordance with the installation and operating instructions provided with this product. The serial number rating plate affixed to the equipment has not been defaced or removed. This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A. Warranty claims must be received in writing by BKI within one () year from date of installation or within one () year and three () months from data of shipment from the factory, whichever comes first. COB Models: One () Year limited parts and labor. COM Models: Two () Year limited parts and labor. COM convection ovens also have a two () year door warranty. Warranty period begins the date of dealer invoice to customer or ninety (0) days after shipment date from BKI, whichever comes first. This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service representative up to (00) miles round trip and () hours travel time and performed during regular, weekday business hours. Any exceptions must be pre-approved in advance and in writing by BKI. Negligence or acts of God, Thermostat calibrations after (0) days from equipment installation date, Air and gas adjustments, Light bulbs, Glass doors and door adjustments, Fuses, Adjustments to burner flames and cleaning of pilot burners, Tightening of screws or fasteners, Failures caused by erratic voltages or gas suppliers, Unauthorized repair by anyone other than a BKI Factory Authorized Service Center, Damage in shipment, Alteration, misuse or improper installation, Thermostats and safety valves with broken capillary tubes, Freight other than normal UPS charges, Ordinary wear and tear, Failure to follow installation and/or operating instructions, Events beyond control of the company. Leveling, as well as proper installation and check out of all new equipment - per appropriate installation and use materials is the responsibility of the dealer or installer, not the manufacturer. BKI genuine Factory OEM parts receive a (0) day materials warranty effective from the date of installation by a BKI Factory Authorized Service Center. Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer s part. BKI shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit. The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty. SS-OM-0.0 Revised 0/0/
3 Table of Contents Table of Contents Table of Contents... Introduction... Safety Precautions... Safety Signs and Messages... Safe Work Practices... Safety Labels... Operation... Controls and Indicators... Hardware Controls... Preheating... Temperature Adjustment... Operational Guidelines... Unit Shutdown... Installation... Unpacking and Handling... Location... Wiring Connection And Grounding... General Guidelines... Mechanical Specifications... Maintenance... Scheduled Maintenance... Cleaning... Troubleshooting... Accessories... Wiring Diagrams... MHB-... MHB-... MHB-... Notes... BKI Worldwide is a wholly owned subsidiary of Standex International Corporation.
4 Introduction Introduction PLEASE READ THIS ENTIRE MANUAL BEFORE SERVICING THE UNIT. If you have any questions, contact the BKI Technical Service Department, toll free: Outside the U.S., call ---. Safety Precautions Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage. Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed. This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
5 Introduction Safe Work Practices Beware of High Voltage This equipment uses high voltage. Serious injury can occur if any untrained or unauthorized person installs, services, or repairs this equipment. Advise your customer to always use an Authorized Service agent to Service this Equipment California Residents Only. This product can expose you to chemicals including chromium, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to Your Customer Should have an Operators Manual The operator s manual is an important part of this equipment. Your customer should keep it near for easy access. If your customer needs a replacement operator s manual, contact: BKI Technical Services Department Grandview Dr. Simpsonville, S.C. 0 Or call toll free: Outside the U.S., call -- Safety Labels Must be Clean and in Good Condition Make sure all safety labels are in place, clean and in good condition. Replace any damaged or missing safety labels. If you need new safety labels, contact: BKI Technical Services Department Grandview Dr. Simpsonville, S.C. 0 Or call toll free: Outside the U.S., call --
6 Mobile Hot Bar Introduction Safety Labels WELL POWER WELL UPPER CANOPY WELL 0 WELL WELL
7 0 0 Mobile Hot Bar Operation Controls and Indicators Operation The mobile hot bar controls are shown in the figure below. The rocker switch turns the power supply to the unit on and off. The temperature controls adjust the temperature of the well and overhead heating elements. 0 WELL POWER WELL 0 UPPER CANOPY WELL WELL POWER WELL 0 WELL 0 UPPER CANOPY 0 WELL 0 WELL 0 WELL WELL Hardware Controls Item # Description Function Main Power Switch Turns power On or Off to the entire unit. When placed in the on position, the well and overhead heaters are powered and the lights illuminate. When placed in the off position, power is removed from the entire unit. Individual Well Thermostats Overhead Heaters Infinite Switch. Controls the temperature of the specific well as shown on the well diagram. Rotate clockwise to increase the temperature and counter clockwise to decrease the temperature. Controls the temperature of all of the overhead heaters in the canopy. Rotate clockwise to increase the temperature and counter clockwise to decrease the temperature.
8 Operation Preheating You should allow the unit to preheat for a minimum of 0 minutes before loading it with product. The recommended initial setting for the well thermostats is and for the upper canopy heaters is. Temperature Adjustment After placing the product into the hot bar, it may be necessary to adjust the thermostat settings in order to maintain the proper internal temperature for the product on display. Measure the product internal temperature every 0 minutes by inserting a food thermometer into the food. The internal temperature of the food should be no less than 0 F [0 C]. Most areas of the country have regulations governing the minimum temperature for hot foods. Make certain to check with your local authorities. If necessary adjust the thermostat settings to maintain the proper internal temperature of the food product. The thermostats should be set to the lowest possible setting that will maintain the proper product temperature. Operational Guidelines Foods should be a minimum of F [0 C] before being placed in the unit. Keep food thermometer on hand. Check the food temperatures every 0 minutes Rotate the food products. Foods loaded in first should be served first as much as is practical. Foods held for long periods of time are more difficult to maintain at proper temperature. Also, freshness and product quality diminish if foods are held too long. Most areas of the country have sanitation regulations governing how long foods can be held. Make certain to check with your local authorities. Unit Shutdown Remove all food pans holding the food product from the unit. Move the rocker switch to the OFF position to turn the power to the heaters and lights off. After the temperature has cooled below 0 F (0 C), remove any residue from the well and clean the equipment thoroughly.
9 Installation Installation Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent installs the unit. Unpacking and Handling The company taking delivery of this equipment is responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line. Do not walk on top of the equipment or damage to the equipment and serious personal injury could occur. The equipment is not structurally designed to support excessive external loading such as the weight of a person. Do not place heavy objects on the equipment. Move the unit as close as possible to its permanent location before moving the unit off of the shipping pallet. Make certain there are no separately packed accessories before discarding packaging. Location The unit must be located on a level surface. After moving the unit, be sure to lock all casters on the unit. Wiring Connection and Grounding Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician performs the electrical installation in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 0-0XX. Cord entry knockouts are provided on the top and bottom of the unit. Refer to the Mechanical Specifications section of this manual for the location of these knockouts. Refer to the Wiring Diagrams in this manual for the proper or phase connections for the specific model being installed. Install the provided terminal block jumpers in the terminal block that the field wiring connections are being made to as shown in the appropriate wiring diagram. General Guidelines In the absence of local codes refer to the latest edition of one of the following: National Electrical Code, ANSI/NFPA 0-0XX (USA) which can be obtained from: The National Fire Protection Association Batterymarch Park Quincy, MA 0 Verify that the power supply conforms to the electrical rating listed on the data plate. Ensure that the appliance is grounded (earthed).
10 Installation Mechanical Specifications TOP CORD ENTRY (/ KNOCK OUT) / [.] / [.] MODEL WELLS DIM. "A" MHB-  MHB- /  MHB- 0  A / [.0] 0V 0V 0V MODEL kw Amps* kw Amps* kw Amps* MHB-. 0./.. 0.0/.. 0./.0 MHB-../.../.../. MHB-../..0./.../. * ALL MODELS ARE or Ph AMPS SHOWN ARE Ph/ Ph / [.] / [.0] / [.] 0 OPTIONAL ANGLED WELL RISER / [.] / [0.] / [.] / [.] [0.] BOTTOM CORD ENTRY (/ KNOCK OUT) / [.]
11 Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident. Electrocution, equipment failure or property damage could result if an unlicensed electrician performs electrical repair. Ensure that a licensed electrician performs electrical repair. Scheduled Maintenance Use the following table to help manage scheduled maintenance activities. Frequency Performed By Part Activity Daily User Mobile Hot Bar Clean the entire unit. Refer to the cleaning procedure below. Cleaning This unit should be cleaned at the end of each day. Use the following procedure: Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch.. Turn the unit OFF and allow it to cool down.. Remove any food from unit.. If so equipped, unplug the cord from the receptacle.. Allow the equipment to cool to room temperature. Using abrasive cleaners may damage the cabinet finish. Use only a mild soap and water solution. Never steam clean or get excess water in the interior of the cabinet as this can damage unit. This appliance is not intended to be cleaned with a water jet. Never use cleaners containing ammonia (Windex, 0, etc.) on the clear plastic parts of the unit. Ammonia will damage these parts. Never use a dry cloth or your hands to remove dirt and dust from the clear plastic parts. This will scratch the parts. Use a mild soap and water solution or products specifically intended for cleaning plastic (Novus #, Brillianize, etc.) and a soft cloth to clean the clear plastic parts. After cleaning, rinse the clear plastic parts with clean water. Dry with a soft cloth to prevent water spotting.. Clean the stainless steel well and exterior surfaces with warm water, a sponge and a cleaner that is approved for use on food surfaces. NOTE: For ease of cleaning the solid back panel can be removed from the unit. Refer to the Solid Back Panel Removal diagram below.. Wipe the stainless steel well and exterior parts dry with a soft, clean cloth.. Clean any clear plastic sneeze guards and end panels as described above.
12 Maintenance STEP PULL BOTTOM OF BACK PANEL OUT CLEAR OF BACK OF UNIT. STEP LIFT UP BOTTOM OF BACK PANEL. STEP LOWER BACK PANEL OUT OF UPPER CHANNEL & REMOVE FROM UNIT. MHB SOLID BACK PANEL REMOVAL 0
13 Troubleshooting Refer to the table below for troubleshooting information. Disconnect the merchandiser power supply by unplugging the cord before performing any diagnostic testing. Problem Cause Possible Solution Unit Not Operating No Power to the unit. Check circuit breaker or fuses at building power panel. Holding Temperature Not Adequate Light Bulb(s) Do Not Illuminate when Power is turned On Power switch is off. Unit has not been preheated. Product is below temperature when loaded into merchandiser. Well or Upper Canopy thermostat setting too low. One or more heating elements not operating properly. Failed Light Bulb(s) Blown Fuse Failed Ballast Reset the power switch. Refer to the Preheating section of this manual. Check product temperature before loading the merchandiser. Refer to Temperature Adjustment section of this manual. Contact authorized BKI service company. Replace failed Light Bulb(s). To maintain NSF compliance, replace only with genuine BKI replacement lamps. Contact authorized BKI service company. Contact authorized BKI service company.
14 Accessories Accessories Angled Well Riser (WB000) Accommodates / or full size steam table pans. End Shelves (Consult Factory) Available on either or both ends of the hot bar. Designed to meet your specific merchandising requirements. End Shelf with Removable Tray shown.
15 R Mobile Hot Bar Wiring Diagrams MHB- Wiring Diagrams L RED TOP ENTRY WIRING CONNECTION BLUE TB B BLUE BLUE RED RED H TB H COMPONENT LEGEND KEY Part No. DESCRIPTION B F H H L P R SW SW T TB & TB TB B000 F0 FH000 C0 C0 C00 FL00 T0 R00 S0 S0 K00 T00 K00 TB000 TB000 TB000 TB00 TB00 BALLAST, T x LAMPS FUSE, A FUSE HOLDER HEATING ELEMENT, 0W, 0V HEATING ELEMENT, 0W, 0V HEATING ELEMENT, 00W, 0W LAMP, FT, SHATTERPROOF PROBE, THERMISTOR CONTACTOR, 0A, 0V SWITCH, ROCKER INFINITE SWITCH KNOB w/ INDICATOR THERMOSTAT KNOB w/ INDICATOR TERMINAL SECTION, POLE END PLATE, TERMINAL SEC. GROUND TERM. SEC., POLE END STOP, TERMINAL SEC. TERM. BLOCK, POLE CERAMIC SW Aux Probe Aux Aux SW R COM Aux Probe Aux Aux POWER SW R T COM H Aux Probe Aux Aux P T COM SW H B L Ph Connection Ph Connection POWER ENTRY TERMINAL BLOCK JUMPER CONFIGURATION INSTALL JUMPERS ONLY IN TERMINAL BLOCK FIELD WIRING CONNECTION IS MADE (TOP or BOTTOM ENTRY). TB BOTTOM ENTRY WIRING CONNECTION
16 R Mobile Hot Bar Wiring Diagrams MHB- L TOP ENTRY WIRING CONNECTION RED BLUE TB B BLUE BLUE RED RED H TB H COMPONENT LEGEND KEY Part No. DESCRIPTION B F H H L P R SW SW T TB & TB TB B000 F0 FH000 C0 C0 C00 FL00 T0 R00 S0 S0 K00 T00 K00 TB000 TB000 TB000 TB00 TB00 BALLAST, T x LAMPS FUSE, A FUSE HOLDER HEATING ELEMENT, 0W, 0V HEATING ELEMENT, 0W, 0V HEATING ELEMENT, 00W, 0W LAMP, FT, SHATTERPROOF PROBE, THERMISTOR CONTACTOR, 0A, 0V SWITCH, ROCKER INFINITE SWITCH KNOB w/ INDICATOR THERMOSTAT KNOB w/ INDICATOR TERMINAL SECTION, POLE END PLATE, TERMINAL SEC. GROUND TERM. SEC., POLE END STOP, TERMINAL SEC. TERM. BLOCK, POLE CERAMIC SW Aux Probe Aux Aux COM Aux Probe Aux Aux SW R COM Aux Probe Aux Aux POWER SW R T COM H Aux Probe Aux Aux P T COM SW H Ph Connection Ph Connection POWER ENTRY TERMINAL BLOCK JUMPER CONFIGURATION TB BOTTOM ENTRY WIRING CONNECTION L B INSTALL JUMPERS ONLY IN TERMINAL BLOCK FIELD WIRING CONNECTION IS MADE (TOP or BOTTOM ENTRY).
17 R Mobile Hot Bar Wiring Diagrams MHB- L TOP ENTRY WIRING CONNECTION RED BLUE TB B BLUE BLUE RED RED TB H H COMPONENT LEGEND KEY Part No. DESCRIPTION B F H H L P R SW SW T TB & TB TB B000 F0 FH000 C0 C0 C00 FL00 T0 R00 S0 S0 K00 T00 K00 TB000 TB000 TB000 TB00 TB00 BALLAST, T x LAMPS FUSE, A FUSE HOLDER HEATING ELEMENT, 0W, 0V HEATING ELEMENT, 0W, 0V HEATING ELEMENT, 00W, 0W LAMP, FT, SHATTERPROOF PROBE, THERMISTOR CONTACTOR, 0A, 0V SWITCH, ROCKER INFINITE SWITCH KNOB w/ INDICATOR THERMOSTAT KNOB w/ INDICATOR TERMINAL SECTION, POLE END PLATE, TERMINAL SEC. GROUND TERM. SEC., POLE END STOP, TERMINAL SEC. TERM. BLOCK, POLE CERAMIC Aux Probe Aux Aux SW COM Aux Probe Aux Aux COM Aux Probe Aux Aux SW R COM Aux Probe Aux Aux POWER SW R T COM H Aux Probe Aux Aux P T COM SW H Ph Connection Ph Connection POWER ENTRY TERMINAL BLOCK JUMPER CONFIGURATION TB BOTTOM ENTRY WIRING CONNECTION B INSTALL JUMPERS ONLY IN TERMINAL BLOCK FIELD WIRING CONNECTION IS MADE (TOP or BOTTOM ENTRY). L
18 Notes Grandview Dr., Simpsonville, S.C. 0, USA Made and printed in the U.S.A SS-OM-0.0 Revised 0/0/
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