BINDER Scientific Product Catalog
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1 BINDER Scientific Product Catalog
2 36 Vacuum drying ovens
3 Vacuum drying ovens 37 VD VDL VDL EX-Zone 2 Absolutely reliable drying Drying with no residues, no danger of incrustation, no oxidation all under gentle cycle conditions. We have also developed a special customized safety concept for your individual requirements that sets new standards in safety pursuant to ATEX, all while maintaining our usual perfect performance and quality. This makes BINDER equipment even safe for EX-Zone 2 operation, regardless of the explosion risk. Vacuum drying oven VD series Safety vacuum drying oven VDL series Safety vacuum drying oven VDL EX-Zone 2 series
4 38 Vacuum drying ovens APT.line vacuum drying ovens Facts you should know: Homogenous drying of samples Our patented APT.line air jacket system ensures uniform heat distribution throughout the interior, including thermal transfer to the integrated expansion rack supports. Here, the large contact surface assures optimum heat transfer to specimens through the slide-in racks. The result is an ideal, controlled drying process that complies with standards. Durability through optimum corrosion protection Uncompromising quality, because the electropolished inner chamber, the patented slide-in racks as well as connections and valves are all manufactured from heavyduty corrosion resistant stainless steel, type V4A (1.4571)/AISI 316 Ti. The homogenous heat transfer through the APT.line preheating chamber eliminates cold spots and prevents condensation and corrosion. VD/VDL Short drying processes Innovative gas flow configuration, called Cross-Flow-Inertization, circulates the inert gas throughout the interior, which provides an artificial atmosphere that ensures extremely uniform and quick drying. VD/VDL VD/VDL/VDL EX-Zone 2 Safety glass panel (ESG) Door sealing Splinter protection panel (Polycarbonat) Flame protection gasket Maximum protection for projects involving flammable solvents Our vacuum drying ovens have a pressure-proof housing with a special safety glass window with anti-splinter protection which is flexibly suspended in the door frame. Maximum safety for your staff in the event of malfunction. This effectively eliminates the risk from implosion or explosion in the interior. VD/VDL In addition, the safety vacuum dyrying oven has also a patented flame protection gasket. Should a detonation occur, the flame protection gasket will prevent any fire. VD/VDL A controlled, pressure-dependent release of the heating system avoids potential ignition of flammable air mixtures. Release occurs only at a pressure below 125 mbar, since no explosion is possible without oxygen! ± 25 mbar VD/VDL VDL/VDL EX-Zone 2
5 Vacuum drying ovens 39 No ignition sources in the interior The interior chamber of the VDL EX-Zone 2 contains no ignition sources. The heating system is only released at a pressure below 125 mbar. Moreover, the energy is transferred without use of electrical resources because of the large contact surface of the patented expansion racks. Any other potential ignition sources are safely protected against penetration of solvent vapors through pressurized encapsulation, both around the exterior as well as the interior. ATEX: Total safety for operation in explosive environments The European ATEX Directive (94/9/EC) which regulates the safety in explosion hazard areas has been in force since July 2003; this specifically applies to areas where gases, vapors or dust can mix to create a flammable atmosphere. All equipment within these areas requires special safety devices pursuant to ATEX. VD/VDL The one-source solution provided by our VDL and VDL EX-Zone 2 series thus offers a high degree of protection. ATEX compliant drying oven, explosion-proof pump and an antistatic connection kit we are the single source for components that are ideally matched to each other. You can find additional information about equipment operation in explosive atmospheres at: VD/VDL The BINDER the one-source solution A first class solution: We supply your equipment with a customized vacuum pump in a separate vacuum module. This will reduce the noise level by 50% and significantly simplify the access to the drying oven. Installation could not be easier since the supplied kit contains all necessary connections. This solution is naturally also available in the standard version. VDL EX-Zone 2 VD series VDL series VDL EX-Zone 2 series Applications Drying or heat treatment of specimens containing non-flammable solvents Drying of specimens containing flammable solvents which can form explosive mixtures with air (ATEX 95, ATEX 100a, 94/9/EC, EN 1539) Protection of persons and material assets against explosions. Designed in accordance with the European ATEX Directive for explosionproof equipment in explosion hazard areas (Zone 2). Fundamental requirement: The ventilation must be permanently guaranteed in the area where the equipment is to be installed. Fundamental requirement: Where effective extraction of solvent vapors cannot be guaranteed. EX-proof classification in acc. with Directive 94/9/EC Equipment interior: II 3 G Equipment interior: II 3 G Explosion-proof area for electrical equipment: II 3 G T4 Temperature classification pursuant to IEC : Equipment interior: T1*, T2* or T3* - Explosion-proof area for electrical equipment T4* - Equipment interior: T1*, T2* or T3* - Explosion-proof area for electrical equipment T4* * The temperature class of the unit is equivalent to the temperature class of the interior.
6 40 Vacuum drying ovens VD series: Vacuum drying oven for non-flammable solvents The VD series offers safe drying with homogenous temperature distribution, thanks to its APT.line air jacket system. Optimum heat transfer through patented expansion rack technology; the racks can be positioned as needed and are easy to clean. In addition to these many features, the units have an individually programmable controller. Performance features and equipment: - Electronically controlled APT.line preheating chamber technology with 2 aluminum expansion racks - Temperature range: 15 C (27 F) above ambient temperature up to 200 C (392 F) (optional up to 250 C (482 F) - MP controller with 2 programs with 10 sections each, or alternatively 1 program with 20 sections - The time interval of single program sections can be adjusted up to a maximum of 99:59 hours or 999:59 hours. This adjustment applies to all program sections. - Digital temperature setting with an accuracy of oneor tenth of a degree - Adjustable ramp functions via program editor - Integrated week program timer with real time function - Elapsed time indicator - Fine dosing ventilation valve - Spring-mounted shatter proof safety glass panel - Fine dosing inert gas valve with cross-flow technology - Independent adjustable temperature safety device, Class 2 (DIN 12880), with visual alarm - DN 16 measuring port in rear wall - Analog pressure gauge (display pressure difference between the inner chamber and the ambient pressure) - Electro polished inner chamber - All suction and ventilation tubes, as well as the internally-welded pressure container, the removable rack support and the vacuum valve are made of stainless steel Mat. No (V4A) / AISI 316 Ti - Door gasket made of tempered silicone - RS 422 interface for communication software APT-COM DataControlSystem, or switch over to printer output with RS 232 / RS 422 interface converter - BINDER test certificate
7 Vacuum drying ovens 41 Technical specification VD series VD 23 VD 53 VD 115 Exterior dimensions Width VD or vacuum module (mm/inch) 515 / / / 29.1 Height (inclusive feet/castors) (mm/inch) 655 / / / 35.5 Depth VD or vacuum module (mm/inch) 500 / / / 26.4 Height option vacuum module (mm/inch) 624 / / / 24.5 Total height VD and vacuum module (mm/inch) 1279 / / / 59.9 Plus door handle, connection (mm/inch) 100 / / / 3.9 Wall clearance rear (mm/inch) 100 / / / 3.9 Wall clearance side (mm/inch) 135 / / / 5.3 Interior dimensions Width (mm/inch) 285 / / / 19.9 Height (mm/inch) 285 / / / 19.9 Depth (mm/inch) 285 / / / 17.7 Interior volume (l/cu.ft.) 23 / / / 4.1 Expansion shelves (Aluminium) (number standard/max.) 2 / 4 2 / 5 2 / 6 Distance between the racks (width x depth) (mm/inch) 53 / / / 2.7 Usable space per rack (width x depth) (mm/inch) 234 x 280 / 349 x 320 / 455 x 440 / 9.2 x x x 17.3 Load per rack (kg/lbs.) 20 / / / 44 Permitted total load (kg/lbs.) 35 / / / 143 Weight of the unit (empty) (kg/lbs.) 63 / / / 331 Temperature data Temperature range, 15 C (27 F) above ambient up to ( C/ F) 200 / / / 392 Temperature variation 2) at 100 C (212 F) (± C) at 200 C (392 F) (± C) at 250 C (482 F) (± C) (optional) Temperature fluctuation 1) (± C) Heating up time 2) switch setting II to 100 C (212 F) (Min.) to 200 C (392 F) (Min.) to 250 C (482 F) (Min.) (optional) Vacuum connection with small flange (DN mm/inch) 16 / / / 0.63 Measuring access port with small flange (DN mm/in) 16 / / / 0.63 Inert gas connection with flow limiter - thread (RP ) 3/8 3/8 3/8 Inert gas connection with flow limiter Adapter with hose olive (DN mm/inch) 8/0.31 8/0.31 8/0.31 Permitted end vacuum (bar / torr) 0.01 / / / Leak rate (max. mbar 1/h / torr 1/h) 0.01 / / / Electrical data Housing protection acc. to EN IP 20 IP 20 IP 20 Nominal voltage (±10 %) 50/60 Hz (V) 230 / / / 115 Nominal power (W) Energy consumption at 100 C (212 F) (W) at 200 C (392 F) (W) at 250 C (482 F) (W) ) value with aluminium racks 2) up to 98 % of the set value All technical specification are specified for units with standard equipment at an ambient temperature of 25 C (77 F) and a voltage fluctuation of ±10 %. The temperature data are determinated in accordance to factory standard following DIN 12880, part 2 respecting the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. All indications are average values, typical for units produced in series. We reserve the right to alter technical specifications at all times.
8 42 Vacuum drying ovens VDL series: Safety vacuum drying oven for flammable solvents The VDL series comes with a standard safety package that guarantees maximum safety for drying of organic solvents, complete with a TÜV/GS safety certificate. The interior chamber is designed in accordance with the ATEX Directive for Zone 2. The equipment must be installed in a neutral zone (no hazard area). Performance features and equipment: - Electronically controlled APT.line preheating chamber technology with 2 aluminum expansion racks - Temperature range of 15 C (27 F) above ambient temperature up to 200 C (392 F) - MP controller with 2 programs with 10 sections each, or alternatively 1 program with 20 sections - The time interval of single program sections can be adjusted up to a maximum of 99:59 hours or 999:59 hours. This adjustment applies to all program sections. - Digital temperature setting with an accuracy of one or tenth of a degree - Adjustable ramp function via program editor - Integrated week program timer with real time function - Elapsed time indicator - Pressure monitor for controlled heating release at < 125 mbar (94 torr) - Pressure encapsulated instrument compartment with contolled overpressure by means of compressed air - Flame protection gasket - Fine dosing ventilation valve - Fine dosing inert gas valve with cross-flow technology - Spring-mounted safety glass pane with splinter protection - Analog pressure gauge (display pressure difference between the inner chamber and the ambient pressure) - Electro polished inner chamber - All suction and ventilation tubes, as well as the internally-welded pressure container, the removable rack support and the vacuum valve are made of stainless steel Mat. No (V4A) / AISI 316 Ti - Door gasket made of tempered silicone - Independent adjustable temperature safety device, Class 2 (DIN 12880), with visual alarm - DN 16 measuring port in rear wall - RS 422 interface for communication software APT-COM DataControlSystem, or switch over to printer output with RS 232 / RS 422 interface converter - BINDER test certificate
9 Vacuum drying ovens 43 Technical specification VDL series VDL 23 VDL 53 VDL 115 Exterior dimensions Width VDL or vacuum module (mm/inch) 515 / / / 29.1 Height (inclusive feet/castors) (mm/inch) 655 / / / 35.3 Height option vacuum module (mm/inch) 624 / / / 24.5 Total height VDL and vacuum module (mm/inch) 1279 / / / 59.9 Depth (mm/inch) 500 / / / 26.4 Plus door handle, connection (mm/inch) 100 / / / 3.9 Wall clearance rear (mm/inch) 100 / / / 3.9 Wall clearance side (mm/inch) 135 / / / 5.3 Interior dimensions Width (mm/inch) 285 / / / 19.9 Height (mm/inch) 285 / / / 19.9 Depth (mm/inch) 285 / / / 17.7 Interior volume (l/cu.ft.) 23 / / / 4.1 Expansion racks (Aluminium) (number standard/max.) 2 / 4 2 / 5 2 / 6 Distance between the racks (width x depth) (mm/inch) 53 / / / 2.7 Usable space per rack (width x depth) (mm/inch) 234 x 280 / 349 x 320 / 455 x 440 / 9.2 x x x 17.3 Load per rack (kg/lbs.) 20 / / / 44 Permitted total load (kg/lbs.) 35 / / / 143 Weight of the unit (empty) (kg/lbs.) 63 / / / 331 Temperature data Temperature range, 15 C (27 F) above ambient up to ( C/ F) 200 / / / 392 Temperature variation 1) at 100 C (212 F) (± C) at 200 C (392 F) (± C) Temperature fluctuation 3) (± C) Heating up time 1) 2) to 100 C (212 F) (Min.) to 200 C (392 F) (Min.) Vacuum connection with small flange (DN mm/inch) 16 / / / 0.63 Measuring access port w. small flange (DN mm/in) 16 / / / 0.63 Inert gas connection with flow limiter - thread (RP ) 3/8 3/8 3/8 Permitted end vacuum (bar / torr) 0.01 / / / Leak rate (mbar 1/h / torr 1/h) 0.01 / / / Compressed air connect. f. pressure-encapsulation (Ø mm/in.) 8 / / / 0.31 Compressed air use (l/min.) Electrical data Housing protection acc. to EN IP 54 IP 54 IP 54 Nominal voltage (± 10 %) 50/60 Hz (V) Nominal power (W) Energy consumption at 100 C (212 F) (W) ) value with aluminium racks 2) up to 98 % of the set value All technical specification are specified for units with standard equipment at an ambient temperature of 25 C (77 F) and a voltage fluctuation of ± 10 %. The temperature data are determinated in accordance to factory standard following DIN 12880, part 2 respecting the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. All indications are average values, typical for units produced in series. We reserve the right to alter technical specifications at all times.
10 44 Vacuum drying ovens VDL EX-Zone 2 series: Explosion-proof safety vacuum drying oven for EX-Zone 2 Same quality as the VDL series, but with some added safety features: The VDL series EX-Zone 2 is designed for operation in explosion hazard areas EX-Zone 2, in full compliance with ATEX requirements. Our special safety package eliminates any risk. Performance features and equipment: - Electronically controlled APT.line preheating chamber technology with 2 aluminum expansion racks - Temperature range of 15 C (27 F) above ambient temperature up to 200 C (392 F) - MP controller with 2 programs with 10 sections each, or alternatively 1 program with 20 sections - The time interval of single program sections can be adjusted up to a maximum of 99:59 hours or 999:59 hours. This adjustment applies to all program sections. - Digital temperature setting with an accuracy of one or tenth of a degree - Adjustable ramp function via program editor - Integrated week program timer with real time function - Elapsed time indicator - Pressure monitor for controlled heating release at < 125 mbar (94 torr) - Pressure encapsulated instrument compartment with contolled overpressure by means of compressed air - Flame protection gasket - Fine dosing ventilation valve - Fine dosing inert gas valve with cross-flow technology - Spring-mounted safety glass pane with splinter protection - Analog pressure gauge (display pressure difference between the inner chamber and the ambient pressure) - Electro polished inner chamber - All suction and ventilation tubes, as well as the internally-welded pressure container, the removable rack support and the vacuum valve are made of stainless steel Mat. No (V4A) / AISI 316 Ti - Door gasket made of tempered silicone - Independent adjustable temperature safety device, Class 2 (DIN 12880), with visual alarm - DN 16 measuring port in rear wall - RS 422 interface for communication software APT-COM DataControlSystem, or switch over to printer output with RS 232 / RS 422 interface converter - BINDER test certificate
11 Vacuum drying ovens 45 Technical specification VDL EX-Zone 2 series VDL 23 VDL 53 VDL 115 Exterior dimensions Width VDL or vacuum module (mm/inch) 515 / / / 29.1 Height (inclusive feet/castors) (mm/inch) 655 / / / 35.3 Height option vacuum module (mm/inch) 624 / / / 24.5 Total height VDL and vacuum module (mm/inch) 1279 / / / 59.9 Depth (mm/inch) 727 / / / 35.3 Plus door handle, connection (mm/inch) 100 / / / 3.9 Wall clearance rear (mm/inch) 50 / / / 1.9 Wall clearance side (mm/inch) 135 / / / 5.3 Interior dimensions Width (mm/inch) 285 / / / 19.9 Height (mm/inch) 285 / / / 19.9 Depth (mm/inch) 285 / / / 17.7 Interior volume (l/cu.ft.) 23 / / / 4.1 Expansion racks (Aluminium) (number standard/max.) 2 / 4 2 / 5 2 / 6 Distance between the racks (width x depth) (mm/inch) 53 / / / 2.7 Usable space per rack (width x depth) (mm/inch) 234 x 280 / 349 x 320 / 455 x 440 / 9.2 x x x 17.3 Load per rack (kg/lbs.) 20 / / / 44 Permitted total load (kg/lbs.) 35 / / / 143 Weight of the unit (empty) (kg/lbs.) 63 / / / 331 Temperature data Temperature range, 15 C (27 F) above ambient up to ( C/ F) 200 / / / 392 Temperature variation 1) at 100 C (212 F) (± C) at 200 C (392 F) (± C) Temperature fluctuation 3) (± C) Heating up time 1) 2) to 100 C (212 F) (Min.) to 200 C (392 F) (Min.) Vacuum connection with small flange (DN mm/inch) 16 / / / 0.63 Measuring access port w. small flange (DN mm/in) 16 / / / 0.63 Inert gas connection with flow limiter - thread (RP ) 3/8 3/8 3/8 Permitted end vacuum (bar / torr) 0.01 / / / Leak rate (mbar 1/h / torr 1/h) 0.01 / / / Compressed air connect. f. pressure-encapsulation (Ø mm/in.) 8 / / / 0.32 Compressed air use (l/min.) Electrical data Housing protection acc. to EN IP 54 IP 54 IP 54 Nominal voltage (± 10 %) 50/60 Hz (V) Nominal power (W) Energy consumption at 100 C (212 F) (W) at 200 C (392 F) (W) ) value with aluminium racks 2) up to 98 % of the set value All technical specification are specified for units with standard equipment at an ambient temperature of +25 C (77 F) and a voltage fluctuation of ± 10 %. The temperature data are determinated in accordance to factory standard following DIN 12880, part 2 respecting the recommended wall clearances of 10 % of the height, width and depth of the inner chamber. All indications are average values, typical for units produced in series. We reserve the right to alter technical specifications at all times.
12 46 Vacuum drying ovens VD series: Vacuum module with pump Series VD equipment can be supplied with an optional separate vacuum module that achieves up to 50 % noise reduction. The chemical diaphragm pump for the vacuum module is available in three different versions, depending upon individual requirements. The speedcontrolled vacuum pump VP 3, for example, automatically adjusts to the various process conditions, which saves up to 30 % time. Additional benefits: Excellent suction capacity even at low pressure, long service life because of oil-free operation and good chemical resistance, thanks to the extensive use of fluoroplastics. Vacuum module with integrated chemical membrane pump Vacuum module with chemical membrane pump Vacuum module with chemical membrane pump Vacuum module with speed controlled chemical membrane pump Type VP 1 VP 2 VP 3 Nominal airflow 1,7 m 3 /h (60 cu.ft./h) 3,0 m 3 /h (106 cu.ft./h) 3,8 m 3 /h (134 cu.ft./h) Final presssure 9 mbar / 7 torr 2 mbar / 1.5 torr 2 mbar / 1.5 torr Electrical connection (50 60 Hz) 230 V / 115 V 230 V / 115 V 230 V / 115 V Series VD 23 Series VD 53 Series VD 115 option Technical specifications are subject to change.
13 Vacuum drying ovens 47 VDL series VDL EX-Zone 2: Vacuum module with pump Two types of chemical diaphragm pumps with different intake and delivery capacities are available for the vacuum module of series VDL and VDL EX-Zone 2. Both models are ATEX approved and are equipped with explosion-proof motors with integrated, latching overload and thermal protection switches. As of July 1, 2003, only ATEX-compliant equipment may be used in explosion hazard areas. All BINDER VDL series vacuum pumps are ATEX certified. Vacuum module with integrated chemical membrane pump Vacuum module with chemical membrane pump EX-proof Vacuum module with chemical membrane pump EX-proof Type VP 4 VP 5 ATEX approved according to ATEX Directive 94/9/EG yes yes Nominal airflow 1.9 m 3 /h (67cu.ft./h) 3.7 m 3 /h (131cu.ft./h) Final presssure 12 mbar / 9 torr 3 mbar / 2 torr Electrical connection (50 60 Hz) 230 V / 115 V 230 V / 115 V Series VDL 23 - Series VDL 53 - Series VDL 115 Application details option - not available Approved ATEX-compliant membrane pump for VDL 23 and VDL 115 series Approved ATEX-compliant membrane pump with a reduced final vacuum for the VDL 115 series Technical specifications are subject to change.
14 44 48 Vacuum drying ovens Options/accessories VD/VDL/VDL EX-Zone 2 series: Acid-proof models The VD interior is optionally available in acid resistant Hastelloy material for work with wet media such as sulfuric acid, phosphoric acid, nitric acid, chlorine gas, sulfuric acid mixtures and oxidizing acids containing chlorides. VD Measuring port Vacuum-tight bushing for instrument connection (9-pin) into the unit. VD/VDL/VDL EX Specimen temperature display Using a PT 100 sensor with digital temperature display. VD/VDL/VDL EX Digital pressure display The pressure in the interior chamber is measured with an installed pressure sensor and is displayed by a digital display to an accuracy of 1 mbar (0.8 torr). VD/VDL/VDL EX Compact vacuum measuring unit Unit has an external pressure sensor for precise and independent pressure measurement of the vacuum, with a range of mbar ( torr). VD
15 Vacuum drying ovens Vacuum pump connection kit The connection kit contains assorted electrical connectors and feed lines which are useful for connecting the unit quickly and safely. Equipment for compliance with ATEX conditions requires an antistatic connection kit. VD/VDL/VDL EX Vacuum module Series VD equipment can be supplied with an optional separate vacuum module that achieves up to 50 % noise reduction. VD Calibration certificates Measurement in the center at specified values. Additional measuring points or test values according to your specification. VD/VDL/VDL EX VD VDL/VDL EX-Zone 2 Optionen/Zubehör Increased temperature range up to max. 250 C (482 F) Expansion racks, stainless steel AISI 316 Ti* Acid-resistant version made of Hastelloy C-22 alloy in acid resistant Hastelloy C-22 alloy Door gasket, FKM Measuring port Specimen temperature measuring with PT 100 and specimen temperature display Digital pressure display Serial printer with interface converter for printing temperature logs Connection kit with multiple components Antistatic connection kit Program controlled ventilation through air valve for exact pressure control Calibration certificate Evaporating dish with rim Vacuum module for installation of vacuum pumps option - not available Technical specifications are subject to change.
16 BINDER GmbH PO BOX 102 D Tuttlingen Address: Im Mittleren Ösch 5 D Tuttlingen Contact: Phone: +49 (0) / Fax: +49 (0) / info@binder-world.com
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