SEWAGE PUMPS WITH CUTTER IMPELLER

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1 C SEWAGE PUMPS WITH CUTTER IMPELLER

2 Submersible Sewage Pumps with Impeller Performance Range Tsurumi Cseries pumps are heavyduty, submersible cutter pumps for sewage and wastewater, which are made of castings and equipped with cutting mechanism. Featuring a combination of impeller vane with brazed sintered tungsten carbide alloy edge and a suction cover of serrated shape, the Cseries pumps enable smooth pumping, while cutting fibrous foreign objects during suction. These pumps have been used to drain sewage and wastewater from buildings and kitchens, and to transfer sewage and wastewater in water treatment facilities of factories and coercial complexes. 7 C222CR 5 Hz The Cseries comes in a wide product lineup, covering discharge bore diameters of 5 to and motor outputs of.75 to 37 kw. Among the Cseries pumps, CR models are available as highlydurable cutter pumps, whose impeller and suction cover are made of highchromium cast iron as a standard feature. All models of the Cseries can be used in combination with a guide rail fitting device that enables easy installation and maintenance. In addition, a new model of dry pit type is optionally available. The dry pit type pump can be installed indoors, and outside a tank. With Tsurumi s original specifications for dry pit, the dry pit pump delivers the performance of conventional submersible pumps in a variety of sites. 5 4 C25.5CR C215CR C211CR C27.5CR 2pole 4pole pole These pumps integrate original technologies that Tsurumi has researched and proven in the field over many years, such as antiwicking cable, dual inside mechanical seals with silicone carbide face and Oil Lifter, etc. Furthermore, durability and wear resistance have been thoroughly considered in their design, so these pumps enable continuous duty over long periods of time. Tsurumi products are designed to provide excellent durability and sound quality, thus contributing to the stable operation of facilities and enabling a considerable reduction in maintenance cost. 5C2.75(S) C23.7CR C22.2CR C21.5 C42.2 C43.7 C415 C47.5 C45.5 C411 C437CR 15C15 15C11 Cutting various foreign objects with cutting mechanism ALUMINIUM CAN PLASTIC BOTTLE 7 NON FLUSHABLE WIPES NYLON PANTYHOSE Pump Operation Hz 5 C215CR C211CR 4 C25.5CR C27.5CR C222CR 2pole 4pole pole C23.7CR C22.2CR C415 C437CR C21.5 C47.5 C411 15C15 5C2.75(S) C42.2 C C11 C

3 Selection Table System Discharge Bore C (2pole) 5 C (4 pole) The guide rail fitting system connects the pump to and from the piping easily just by lowering and hoisting the pump, allowing easy maintenance and inspection without the need to enter the sump. The TOS/TO is the guide rail fitting system made of cast iron and is compatible with cast iron pumps. Motor Output kw Impeller Leakage Sensor Seal Pressure Relief Ports Automatic or Autoalternation Operation System Page No (Channel Impeller with Cutting Edge) (Float type, 15 22kW only) (5.5 22kW only) ( kW only) (Electrode type, 37kW only) (37kW only) Accessories Duckfoot Bend Guide Support Guide Hook Lifting Chain 5m (with Shackles) JIS kg/cm 2 Flange Guide Support (with Bolt & Nuts) Lifting Chain (with Shackles) Guide Pipe (not supplied) Guide Hook Duckfoot Bend Operation Motor Output.75kW 1.5kW 2.2kW 3.7kW 5.5kW 7.5kW 11kW 15kW 22kW 37kW 2 5 Automatic & AutoAlternation Model 3 4 CR CR CR CR CR CR CR Tsurumi offers an automatic alternation system by a duplex pump comprising an automatic model A unit and autoalternation model W unit. The A unit is a standalone automatic pump and the W unit is a pump that has an alternating circuitry. All without the need of extra wiring, level sensors, or control panels. 15 CR CR : Automatic or Autoalternation model available CR: Made of highchromium cast iron impeller & suction cover Advanced Model CR Among the Cseries pumps, the CR models have been developed to transfer wastewater containing foreign matter efficiently and smoothly, while maintaining high head and high volume. Since highchromium cast iron is used for the impeller and the suction cover, the CR model pumps provide high durability, and enable continuous duty over long periods of time. Also, with other models, the impeller and suction cover material can be changed to highchromium cast iron, as an option. Model Number Designation TOS / TO : Guide rail fitting D : Dry pit Made of highchromium cast iron impeller & suction cover TOS / TO / D C A 2 11 S CR CR Automatic Model The automatic model has an integral control circuit and two float switches that operate at a low voltage. It operates automatically in response to the change in water levels. This model can be identified by the suffix "A." AutoAlternation Model The autoalternation model is used along with an automatic model. The combinational use of these two pumps enables each pump to operate alternately without control panel. This model can be identified by the suffix "W." Automatic Operation Automatic & Autoalternation Operation Discharge bore in Name of the series Operation sub code None : None automatic operation A : Automatic operation W : Autoalternation operation Phase None : phase S : Singlephase Rated motor output in kw Number of poles of the motor Options Seawaterresistant version; High temperature liquids version; Special material version; Dry pit version; Galvanic anode & special Impeller Max. 9 Made of highchromium cast iron impeller & suction cover Available upon request 3 4

4 Model C Antiwicking Cable Entry Prevents water incursion due to capillary action should the cable sheath be damaged or the end of cable submerged. Also prevents moist air from infiltrating the motor housing and condensation from forming inside the housing due to temperature differences between the housing and outside air. 1 2 Motor Protector Circle Thermal Protector (7.5kW and below) Directly cuts the motor circuit if excessive heat builds up or overcurrent occurs in the motor. Miniature Thermal Protectors (11kW and above) React to excessive heat caused by dryrunning. The bimetal strip opens to cause the control panel to shut the power supply. 2 3 Dual Inside Mechanical Seals with Silicon Carbide Faces Isolated in the oil chamber where a clean, noncorrosive and abrasionfree lubricating environment is maintained. Compared with the watercooled outside mechanical seal, it reduces the risk of failure caused by dryheating and adhering matter. The silicon carbide provides 5 times higher corrosion, wear and heat resistance than the tungsten carbide. Rubber parts of the upper and lower fixing rings are made of NBR or FPM (FKM), which provides higher resistance to heat and chemicals. 3 4 Oil Lifter [Patented] Provides lubrication and cooling of the seal faces down to 1/3 of normal oil level, thus maintaining a stable shaft sealing effect and prolonging seal life longer Leakage Sensor Float Type (C215CR and C222CR) Electrode Type (C437CR) Detects flooding into the incursion water storage chamber and oil chamber that may occur in a worst case scenario. When flooding is detected, signals are sent to operate the indicator lamps through the external control panel. Oil Seal Used as a Dust Seal, it protects the mechanical seal from abrasive particles. Seal Pressure Relief Port (5.5kW and above of 2pole, C437CR) Protects the mechanical seal from pump pressure. It also protects the seal face by discharging wear particles. Air Release Valve *excluding some models Fitted on the pump casing to prevent the air lock. When air flows through the valve, the ball stays at the bottom, but when the pumped water starts to flow, the ball closes the outlet because of its buoyancy. CUTTING MECHANISM Impeller & Suction Cover The cutter pump mechanism comprises a combination of impeller vanes with single or two brazed sintered tungsten carbide alloy edge and a suction cover of serrated shape. The front surface of the suction cover has numerous grooves that catch fibrous matter, which is then shredded by the tungsten carbide alloy edges of the impeller vanes and the saw teeth of the suction cover. This mechanism prevents the pump from being clogged with fibrous matter that can easily clog any pump. Sintered Tungsten Carbide Alloy Edge Options SeawaterResistant Version In seawater, a material s resistance to corrosion can be seen clearly. When metals with different potentials are brought into contact in seawater, only the metal of lower potential corrodes. As the difference in potential increases, the metal of lower potential corrodes faster. As an option, Tsurumi can supply pumps with parts made of higher electric potential metal as the sacrificial anode. High Temperature Liquids Version Tsurumi s submersible pumps are applicable to high temperature liquids of up to 9 C. Pumps of the standard specification can discharge liquids of up to 4 C. However, there are many fields that need to discharge higher temperature liquids, e.g., discharging industrial water from a power plant or ironworks, or discharging hot spring water from a mine in a volcanic zone. Special Material Version Tsurumi can also provide you with pumps with essential components such as the impeller, pump casing and the suction cover made of nonstandard materials. Select from stainless steel, highchromium cast iron and bronze to suit your specific requirements. 5

5 Special Option Dry Pit Version Developed with Tsurumioriginal specifications, aiming for stable operation and reduction in maintenance labor. As a special option of the Tsurumi Cseries cutter pumps, dry pit specifications are available. The dry pit pumps have been designed to drain wastewater from buildings, in which a mixture of all kinds of sewage and wastewater is expected. The dry pit pumps can be installed indoors and outside of tanks, and still deliver the performance of conventional submersible pumps. Daily inspection and maintenance are easy, because the pump body is installed indoors. These pumps have been developed with Tsurumioriginal specifications, aiming for stable operation and reduction in maintenance labor. Of course, the dry pit pumps inherit the antiwicking cable, dual inside mechanical seals with silicone carbide faces on the sides that are not in contact with wastewater, and Oil Lifter from Tsurumi s submersible pumps. In addition, they are designed with the maximum consideration for hightemperature resistance, with bearing grease for high temperature use, class H insulation, a leakage sensor, mechanical seals made of FPM (FKM), and highgrade lubricating oil as standard specifications. Pump models of 7.5 kw or lower motor output come without a water jacket, while the models of 11 kw or higher motor output are equipped with a water jacket as a standard feature. As the most advanced feature of the 11 kw or higher output models, a wear ring is provided to prevent waste from clogging in the water jacket. Thus, solids can enter the water jacket only through the minute clearance between the impeller and the wear ring. This structure is a Tsurumioriginal design. As described above, Tsurumi s dry pit pumps feature a high quality, highlyreliable design that ensures excellent durability and high wear resistance. They can be installed in a variety of sites and will help keep facilities operating stably and will remarkably reduce maintenance costs. Pump models of 7.5kW and below without Water Jacket Pump models of 11kW and above with Water Jacket Model DC415 Antiwicking Cable Entry Motor Protector Water Jacket (11kW and above) The motor is cooled by a water jacket assuring efficient motor cooling even when the pump operates with its motor exposed to air. Motor Class H insulation Oil Lifter [Patented] Lubricating Oil Turbine oil (ISO VG5), highgrade lubricating oil Oil Seal Standard Specifications Special Specifications for Dry Pit Version Bearing Bearing grease for high temperature use Leakage Sensor Electrode Type (7.5kW and below) Float Type (11kW and above) Dual Inside Mechanical Seals with Silicon Carbide Faces Rubber parts are made of FPM (FKM) which provides high resistance to heat and chemicals. Wear Ring (11kW and above) The wear ring is provided to prevent waste from clogging in the water jacket. Cleaning Cover Example of Installation Air release pipe Float senses water level to: Alarm abnormal high Start pump Stop pump 7

6 C 2pole Impeller The Cseries is a submersible cutter pump designed for handling raw sewage, wastewater, and heavyduty industrial applications, where the pump is subject to clogging from oversize material. Single or two tungsten carbide alloy edge blazed on the impeller vane on the serrated suction cover. This mechanism cuts incoming fibrous material into pieces, permitting smooth passage of fibrous material. The impeller and suction cover of the CR type are made of highchromium cast iron, ensuring excellent durability and enabling the pump to maintain high performance for an extended period. Performance Curves < kW > 4 C25.5CR C23.7CR C22.2CR C21.5 5C2.75(S) C27.5CR 5 Hz 4 5C2.75(S) C23.7CR C22.2CR C21.5 C27.5CR C25.5CR Hz < 11 22kW > C2.75 C23.7CR TOSC23.7CR 5 4 C215CR C222CR 5 Hz 75 7 C211CR 5 4 C222CR Hz C215CR C211CR Discharge Bore Standard Model Automatic Model AutoAlternation Model Motor Output kw Phase Starting Method Dimensions L x H Auto& Standard Model AutoAlternation Model Standard Model Dry Weight* 2 kg Auto& AutoAlternation Model Cable Length m Dimensions 5 5C2.75S TOS5C2.75S 5CA2.75S TOS5CA2.75S.75 Single Capacitor Start 45 x x 5 45 x 5 21 x C2.75 TOS5C2.75 5CA2.75 TOS5CA2.75 5CW2.75 TOS5CW x x x x H C21.5 TOSC21.5 CA21.5 TOSCA21.5 CW21.5 TOSCW x 53 x 5 45 x 77 x C22.2CR TOSC22.2CR x x C23.7CR TOSC23.7CR x x L C25.5CR TOSC25.5CR 5.5 * 1 15 x 79 7 x C27.5CR TOSC27.5CR 7.5 * 1 15 x 79 7 x C211CR TOSC211CR 11 StarDelta 15 x x C215CR TOSC215CR 15 StarDelta 7 x 937 x H C222CR TOSC222CR 22 StarDelta 37 x x * 1 StarDelta available upon request * 2 All weights excluding cable Weights of guide rail fitting excluding duckfoot bend L 9

7 C 4 pole Impeller The Cseries is a submersible cutter pump designed for handling raw sewage, wastewater, and heavyduty industrial applications, where the pump is subject to clogging from oversize material. Single or two tungsten carbide alloy edge blazed on the impeller vane on the serrated suction cover. This mechanism cuts incoming fibrous material into pieces, permitting smooth passage of fibrous material. The impeller and suction cover of the CR type are made of highchromium cast iron, ensuring excellent durability and enabling the pump to maintain high performance for an extended period. Performance Curves < 4pole kW > C45.5 C415 C43.7 C42.2 C411 C Hz C45.5 C42.2 C415 C411 C47.5 Hz C < 4pole 37kW, pole 11 15kW > Hz Hz C43.7 C45.5 TOSC411 C437CR 15C15CR 15C11CR 15C11CR C437CR 15C15CR Discharge Bore Model Motor Output kw Phase Starting Method Dimensions L x H Dry Weight* 2 kg Cable Length m C42.2 C43.7 TOSC42.2 TOSC x 41 1 x x x Dimensions C45.5 TOSC * 1 x 9 95 x C47.5 TOSC * 1 x x C411 TOSC StarDelta 79 x 92 x C415 TOSC StarDelta 77 x 92 x C11CR TOS15C11CR 11 StarDelta 43 x x H H 15 15C15CR TOS15C15CR 15 StarDelta 43 x x C437CR TOC437CR 37 StarDelta 119 x x * 1 StarDelta available upon request * 2 All weights excluding cable Weights of guide rail fitting excluding duckfoot bend L L 11 12

8 Specifications C (2pole) C (4 pole) Discharge Bore 5C2.75S (5CA2.75S) 5C2.75 5CA2.75 5CW2.75 C21.5 CA21.5 ( ) ( CW21.5) C22.2CR C23.7CR C25.5CR C27.5CR C211CR C215CR C222CR C42.2 C43.7 C45.5 C47.5 C411 C415 15C11CR 15C15CR C437CR 5 15 Discharge Connection Threaded Oval Flange JIS kg/cm 2 Flange JIS kg/cm 2 Flange Impeller (Semiopen Singlechannel Impeller with Cutting Edge) (Semiopen Twochannel Impeller with Cutting Edges) (Semiopen Singlechannel Impeller with Cutting Edge) (Semiopen Twochannel Impeller with Cutting Edges) PUMP Suction Cover Gray Cast Iron with Tungsten Carbide Alloy Ductile Cast Iron Highchromium Cast Iron with Tungsten Carbide Alloy Highchromium Cast Iron Gray Cast Iron with Tungsten Carbide Alloy Ductile Cast Iron Highchromium Cast Iron with Tungsten Carbide Alloy Highchromium Cast Iron Oil Seal Nitrile Butadiene Rubber Nitrile Butadiene Rubber Nitrile Butadiene Rubber Casing Gray Cast Iron Gray Cast Iron Shaft Seal Type Dual Inside Mechanical Seals (with Oil Lifter) Silicon Carbide Continuousduty Rated, Drytype Induction Motor Dual Inside Mechanical Seals (with Oil Lifter) Silicon Carbide Continuousduty Rated, Drytype Induction Motor Output kw Phase Single Pole Speed (S.S.) 5/Hz min 1 /3 15/1 /1 15/1 Insulation E F E F B F Starting Method Capacitor Start * 2 StarDelta * 2 StarDelta MOTOR Motor Protector (builtin) Leakage Sensor (builtin) CTP MTP CTP MTP Float Electrode Lubricant ml Turbine Oil (ISO VG32) Turbine Oil (ISO VG32) Frame Shaft Gray Cast Iron 4 Stainless Steel Gray Cast Iron 4 Stainless Steel Power Cable m 5 PVC Chloroprene Rubber PVC Chloroprene Rubber Dry Weight * 1 kg kg * 1 All weights excluding cable Weights of guide rail fitting excluding duckfoot bend * 2 StarDelta available upon request 13 14

9 We reserve the right to change the specifications and designs for improvement without prior notice. Your Dealer 1 TSURUMI MANUFACTURING CO., LTD. Printed in Japan IA112H NPCDFV

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