Product catalogue Pleszew, 2015

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1 Product catalogue Pleszew, 2015

2 ABOUT US On the market district heating we act continuously since We were the first company that introduced boilers designed to biomass firing to its offer and in big scope we contributed to developing of research methodology for those devices. Years of researches and getting knowledge allowed us to gain great experience in the scope of using atypical biomass for heating purpose. Especially we put big impact on the quality of offered products and services. We can guarantee that the devices offered by our company are ecologic and economic they give measurable benefits to our customers. OUR OFFER SHORT DESCRIPTION Hot air generator BIO-PAL Air Power scope: 750kW, 1100kW, 1500kW, 2000kW, 3000kW (Nowa jednostka w ofercie!) Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks Hot air generator BIO-PAL Air MINI Power scope: 300kW, 500kW, Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks Hot air generator waterless BIO-PAL Air HEPTA (New in the offer!) Power scope: 1500kW, 2000kW, 3000kW Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks Hot air generator BETA Air Power scope: 300kW, 500kW, 1000kW Fuel: eco-pea, fine coal, wood pellet, wood chips Hot air generator BETA Air PLUS (New in the offer!) Power scope: 2000kW, 4000kW Fuel: eco-pea, fine coal, wood pellet, wood chips Boiler BIO-PAL M Power scope: 40kW, 70kW, 100kW, 150kW, 200kW, 300kW, 400kW, 500kW, 650kW, 800kW, 1100kW, 1500kW, 2000kW, 3000kW Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks Boiler Power scope: 100kW, 200kW, 300kW, 400kW, 500kW, 650kW, 800kW, 1000kW Fuel: eco-pea, fine coal, wood pellet Boiler Power scope: 12kW, 17kW, 25kW, 40kW, 60kW, 75kW, 115kW, 160kW, 200kW, 320kW, 450kW Fuel: coal, fine coal, pieced wood requires consultation with manufacturer We make investments cross the country and in Europe We connect the devices in cascades to provide higher power We have years of experiance in selection, production and assembly of generators and boilers

3 Power scope: 300kW, 500kW, 750kW, 1100kW, 1500kW, 2000kW, 3000kW Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks Hot air generator BIO-PAL AIR, has got two combustion chambers, that allows loading straw bales or cubes heston type. to secure combustion continuity. Best results gives firing of straw with humidity up to 15 % (12 15 MJ/kg). Standard equipment of the hot generator is: one or two-chambers body, water exchanger (combustion chamber cooling with preliminary heating of inlet air at the same time), flue gas air exchanger, control system, combustion chambers` fans, main blowing fan of the generator. One-chamber smaller heaters BIO-PAL Air (300 and500kw) were designed in such way, so they could cooperate with oil burner during breaks between fuel loading. While the temperature of the generator decreases due to end phase of combusting fuel, oil burner starts work that secures the continuity of heating. In case of using cumulative tank in thermal insulation, there is also a possibility of simultaneous supply of traditional central heating system. Hot air generator BIO-PAL AIR is used in dryers of grain, herbs, wood etc. Is designed to work with all of the most commonly used dryers, both existing and new build TECHNICAL DATA Type Nominal power* kw Temperature increase ºC 125 +/- 5 Water temperature max. ºC 90 Chimney draft Pa Water capacity m 3 10,2 10,2 14,6 Air amount m 3 /h External pressure at the outlet Pa Working pressure max. MPa 0,05 Weight kg Dimenss. length (A) (B) mm width (A) (B) height In our offer we have also hot air generators BIO-PAL Air with one combustion chamber

4 1. Combustion chamber 2. Heat exchanger 3. Flue channel 4. Air colector 5. Cover 6. Air channel I 7. Air channel II 8. Water heater 9. Flue 10. Air fan 11. The supply and return sockets This is a standard connection system basic components of the device. There is a possibility of another set depending on the location of the heater, ie. Set the fan to the left, right or to the rear and the air outlet sideways or upwards - because dimensions are subject to change.

5 Power scope: 300kW, 500kW, Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks Hot air generator BIO-PAL Air MINI is adapted to cooperation with small dryers. Unlike bigger generators BIO-PAL Air the type MINI has only one combustion chamber. This device has been constructed so, that it could cooperate with oil burner in the periods of breaks between the loads. When the temperature in the generator is lowering, the oil burner starts to work and secures the durability of heating. Hot air generator BIO-PAL Air MINI can be used in small dryers of grain, herbs, wood etc. It is adapted to work with all most common dryers, both existing and new built.. TECHNICAL DATA Type Rated power of the generator* [kw] Temperature increase [ C] 125 +/- 5 Water temperature max. [ C] 90 Chimney draft [Pa] Water capacity [m³] 4,4 5,1 The amount of air [m³/h] Statistic pressure on the outlet [Pa] Work pressure - max [MPa] 0,05 Set weight [kg] Chamber lenght H Total lenght H Dimensions [mm] Chamber width B Total width B Chamber height L Total height L

6 1. Combustion chamber 2. Flue air exchanger 3. Water cooler 4. Fan 5. Air channel

7 NEWNESS! BIO-PAL Air HEPTA is an extension of the offer of heating devices designed for use with highperformance dryers. It is a waterless device, which is of great importance in the case of mounting it on the outside of the building or work in intermittent cycles in the autumn and winter. BIO-PAL Air HEPTA is available in capacities from 1MW to 3MW. It has one long combustion chamber, enabling collaboration with external oil or gas burner. Used in the heater combustion method cigar makes this unit can operate in continuous mode, continuously providing hot air at temperatures up to 110 C for drying. Heater s work controls freely programmable controller. Its use allows an almost unlimited ability to configure accessories, cooperation with gas and oil burners, heaters joining in cascade, remote access to the parameters and monitoring of work. Standard equipment of hot air heater BIOPAL Air HEPTA is single-chamber waterless body with a combustion chamber lined with ceramic, flue gas-air exchanger, the control system of freely programmable controller, blowing fans for the combustion chamber and technoligical air fan for the dryer. Hot air generator is used in conjunction with large dryers of grain, herbs, wood, sawdust, etc. It is adapted to operate with all dryers available on the Polish market - both existing and new built.

8 Due to the large power of offered generators each order is treated individually, and the price will be given after agreeing details of the investment

9 Power scope: 300kW, 500kW, 1000kW, 2000kW Fuel: eco-pea, fine coal, wood pellet Hot air generator BETA AIR is a water-free heating device. It has significant meaning in case of mounting the device outsider and when the device is working in intermittent cycles during autumn and winter. The generator is made of cylindrical combustion chamber, which gives a better, regular heat reception. In the chamber there is a burner designed for eco-pea, fine coal and wood pellets firing. Fuel is fed on the burner with a screw feeder (regular fed of fuel in the time unit). On the furnace there is minimum, necessary amount of fuel, which guarantee better work modulation, lower inertness, more accurate control of parameters and faster reaction on changing conditions. Hot air is supplied to the dryers through a fan selected proportionally to the generator s power and the dryer s request. The work of the device is controlled by freely programmable controller equipped in PID algorithm. Hot air generator BETA Air is used in dryers of grain, herbs, wood, sand etc. It is designed to work with all commonly used dryers. TECHNICAL DATA Hot air generator type Nominal power [kw] Temperature increase [ C] (depending on the fuel used)* Amount of air [m 3 /h] External static pressure at [Pa] the outlet Fuel consumption* [kg/h] Wright without burner [kg] Electric power demand [kw] ok. 10 ok. 12 ok. 26 length L External dimensions [mm]** width B height H In offer we have also bigger powers - generators BETA Air PLUS available with powers 2000kW and 4000kW Due to the large power of offered generators each order is treated individually, and the price will be given after agreeing details of the investment

10 1 - Body 2 Air inlet 3 - Flue 4 Burner cover 5 Cover 6 - Fan 7 Burner

11 Savings in case of replacement of gas and oil in the drying with straw Calorific value of straw is approx GJ / tonne The most effective is the burning of straw with humidity approx % To reduce the moisture content of 1 ton of grain of 1% needed: about 1,5-2l gas or about 1.5 liters of oil or about 4-5kg straw The operating costs of using gas, oil and straw (for example of Poland) Oil Gas Straw In Poland, the investment consisting in the change of the gas burner (or oil) on the straw generator pays for itself within about two years By replacing oil with straw saving is approx ,00 zł per year* By replacing gas with straw saving is approx ,00 zł per year* * Estimates developed on the basis of approximate prices of Spammed for drying of 15t, 100t of grain a day, drying approx. 30 days per year

12 Our investments - generators

13 Power scope: 40kW, 70kW, 100kW, 150kW, 200kW, 300kW, 400kW, 500kW, 650kW, 800kW, 1100kW, 1500kW, 2000kW, 3000kW Fuel: cereal and rape straw, hay /in the form of bales or cubes/, wastes from herbal production, pieced wood, rootstocks BIO-PAL M boilers is a series of butch boilers, which, thanks to used solutions, enables extra-effective firing of cereal straw, rape straw and wastes from herbal production. As a replacement fuel pieced wood and rootstocks can be used. The construction of the boiler allows to load to the combustion chamber cubes or bales of straw and using of counter-current combustion system. The boiler is equipped in a fan, which gives the primary air to the combustion chamber and secondary air the inner zone of the combustion chamber. New in the offer of BIO-PAL M boilers is an option of automatic ash removal system. Principle of operation is to take the ash in the points of its extraction, its removal to the ash box and further transport outside the boiler room. Combustion in BIO-PAL M boilers takes place in layers from the top to the bottom as a result of multi-feed of primary air to the combustion chamber. In the reverse chamber, with using of secondary air combustion of gases takes place. To reach optimum parameters boiler s work is controlled by a controller, that regulates air flow depending on flue gas and water temperature. Thanks to such solutions controlling of the boilers is adapted to individual needs of each user. Ensuring continuity of supply of thermal energy is carried out by using so called cumulative tank. Such tank cumulates the energy surplus during boiler work. This energy surplus is later given to the installation during breaks in boiler work. The scope of power kW allows to apply the boiler in small boiler rooms on farms, one-family houses and on poultry farms, in gardening and big housing estate boiler rooms. BIO-PAL M boilers were tested according to efficiency and ecological neutrality. Boiler rooms fired with biomass are ecological. This gives the basis for receiving a reduction according to payments aid for environmental protection and preferential loans and investment funding schemes TECHNICAL DATA Boiler type 100M 150M 200M 300M 400M 500M Nominal power kw Fuel consumption kg/h Boiler heating surface m Water capacity m 3 1,2 1,5 2,2 3,4 4,3 4,4 Combustion diameter mm chamber dimens. depth Weight of boiler steel body kg Minimum tank capacity m Working pressure MPa 0,05 Required flue gas draft Pa Thermal efficiency % Minimum return temperature ºC 50 Supply temperature max ºC 90 Fan parameters (W/V/A) 750/ /400 Dimenssions L1 mm L B H H H D DN

14 TECHNICAL DATA Boiler type 650M 800M 1100M 1500M* 2000M* 3000M* Nominal power kw Fuel consumption kg/h Boiler heating surface m Water capacity m 3 5,2 6,2 7,8 Combustion diameter mm chamber dimens. depth Weight of boiler steel body kg Minimum tank capacity m Working pressure MPa 0,05 Required flue gas draft Pa Thermal efficiency % Minimum return temperature ºC 50 Supply temperature max ºC 90 Fan parameters (W/V/A) 2200/400 Dimenssions L1 mm L B H H H D DN *In case you are interested in boilers 1500kW and bigger, ask our technicians

15 Power scope: 100kW, 200kW, 300kW, 400kW, 500kW, 650kW, 800kW, 1000kW Fuel: eco-pea, fine coal, wood pellet type boilers with mechanical fuel feeding are a set of high-efficiency heat Exchange and burner with fuel tank. Handling comes down to refuel in the tray and periodic removal of ash. Best energetic and exploitation results gives using of good quality fuel, so called eco-pea with calorific value about kj/kg. Boilers construction and wide variety of powers describes their destination heating investments with the possibility of configuration - connecting units in cascade. Boiler body is made of furnace and convection part. Furnace has got innovative solution of combustion chamber, which in upper part has got a water screen in the form of vertical channels with wide surface (about 25% of the total surface) causing intense heat removal. Behind the furnace there is a convection part, which is two-way-smoke pipe exchanger with reverse chamber in the lower part and flue placed behind convection part. Boilers are equipped in furnace door, ash box with a drawer and upper and lower convection strings bleed holes Thermal insulation is made in the form of cassettes. boilers are available in two options występują w dwóch wersjach: with the feeder in front of the boiler (TYPE A) with the feeder on the side of the boiler (TYPE B) typ A TECHNICAL DATA BOILER TYPE Nominal power (eco-pea and fine coal) [kw] Nominal power (pellets) [kw] Fuel consumption* [kg/h] , Boiler`s heating surface [m 2 ] 11,3 14,3 19,5 34,9 44,4 53,3 66,5 77,5 96 Water capacity [dm 3 ] Boiler`s mass without water [kg] Worki pressure [MPa] 0,15 Required flue gas draft [Pa] Heating efficiency [%] 88 +/- 1 Minimum return temperature [ C] 50 Supply temperature max [ C] 90 BASIC DIMENSSIONS In case of using different burners than actually L1 may be changed, because of that the final dimensions should be discussed with the manufacturer L L B B H H DN

16 typ B TECHNICAL DATA BOILER TYPE Nominal power (eco-pea and fine coal) [kw] Nominal power (pellets) [kw] Fuel consumption* [kg/h] ,4 47,1 62,8 78, ,6 157 Boiler`s heating surface [m 2 ] 11,3 14,3 19,5 34, ,3 66,5 77,5 96 Water capacity [dm 3 ] Boiler`s mass without water [kg] Working pressure [MPa] 0,15 Required flue gas draft [Pa] Heating efficiency [%] 88 +/- 1 Minimum return temperature [ C] 50 Supply temperature max [ C] 90 BASIC DIMENSSIONS In case of using different burners than actually L1 may be changed, because of that the final dimensions should be discussed with the manufacturer L L B B H H DN TYP A TYP B 1. Exchanger body 2. Fuel feeder 3. Fuel tank 4. Burner door 5. Ash box 6. Cover 7. Flue 8. Connectors

17 Power scope: 12kW, 17kW, 25kW, 40kW, 60kW, 75kW, 115kW, 160kW, 200kW, 320kW, 450kW Fuel: coal, fine coal, pieced wood - requires consultation with the manufacturer boilers are line-fired central heating boilers and coal had. They are used in boiler houses, heating housing estates, multi-family buildings, municipal buildings, workshops, etc. boilers are designed to heat the water in the central heating to a temperature not exceeding 100 C at the outlet from the boiler. They are used in central heating and domestic hot water, both gravity and pumping. Type TECHNICAL DATA Nominal power kw Heating surface m Heating efficiency % Flue gas temperature C Max. water temperature C 100 Max. water pressure MPa 0,05 Chimney draft Pa Wieght kg Dimm. length mm width mm height mm

18 comprehensive shared 1. Body 2.Door for fuel 3. Burner door 4. Ash box door 5. Flue 6. Lower cover 7. Upper cover

19 Our investemnts boilers

20 IN OFFER ALSO Steam boilers configuration of the device directly to the customer's requirements a wide range of power numerous options Cumulative tanks new tanks tanks used after renovation Fuel Warehouses silos warehouses in the adopted areas freestanding bunkers storage containers Secondhand equipment mediation in buying used boilers and generators mediation in sale of used boilers and generators Installation Wholesale retail and wholesale of plumbing materials articlesfrom leading Polish and foreign producers comprehensive implementation of heating systems

21 Korzkwy 30 B, Pleszew Tel: , Faks: , NIP , REGON Kap. zakładowy PLN Sąd Rejonowy Poznań - Nowe Miasto i Wilda w Poznaniu IX Wydział Gospodarczy Krajowego Rejestru Sądowego GPS: N 51º E 17º

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