Topvex SR03, SR04, SR06 Compact Air Handling Unit

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1 Compact Air Handling Unit GB GB Corrigo ver. no

2 Manufacturer Our products are manufactured in compliance with applicable international standards and regulations. Systemair AB Industrivägen 3 SE Skinnskatteberg SWEDEN Office: Fax: The manufacturer hereby confirms that the following products: Air handling units Topvex SR03 HW, Topvex SR03 EL Topvex SR04 HW, Topvex SR04 EL Topvex SR06 HW, Topvex SR 06 EL Comply with the following EC-directives: EC Declaration of Conformity as defined by the EC Machinery Directive 98/37/EC, Annex II A. Fans for ventilation in air handling systems with air from non-explosion hazardous premises. This machinery must not be put into operation until prior to reading mounting instructions and safety information. The following harmonized standards are in use: EN Rotating electric machinery; ratings and performances. EN ISO Safety of machinery Basic concepts, general principles for design EN Safety of machinery; basic concepts, general principles for design. EN 294 Safety of machinery; safety distances to prevent danger zones reached by the upper limbs. Remark: EN 294 only complies when fitted contact safety device is part of the extent of delivery. EC Declaration of Conformity As defined by the EC Low Voltage Directive 2006/95/EG The following harmonized standards are in use: EN Electric domestic products and similar safetygeneral requirements. EN Safety of household and similar electrical appliances - Part 2-40: Particular requirements for electrical heat pumps, air-conditioners and dehumidifiers. EN Electric domestic products and similar- Safety-Instructions for control of manufacture. Remark: EN complies for internally wired products only. EC Declaration of Conformity As defined by EC s EMC-directive 2004/108/EG The following harmonized standards are in use: EN : Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments. EN Electromagnetic compatibility (EMC) Part 6-2: General requirements Immunity for appliances in industrial environments. The complete technical documentation is available. Skinnskatteberg, Mats Sándor Technical Manager s Systemair AB

3 Introduction Installation, operation and maintenance manual concerns air handling unit type Topvex SR manufactured by Systemair AB. It consists of basic instructions and recommendations concerning the design, installation, start-up and operation, which shall be obeyed to ensure proper and fail-free operation of the unit. For proper and safe operation, read this manual thoroughly. Use the unit according to guidelines given and follow all safety requirements. Table of contents EC Declaration of Conformity... 2 Introduction... 3 Table of contents... 3 Dimension and Weight... 4 Transport and storage... 5 Where/how to Install... 5 Ducting... 6 Duct connections... 6 Silencers... 6 Condensation/heat insulation Safety notice... 6 Electrical connection... 6 Power consumption... 7 Changing fan speed... 7 External connections... 7 Topvex SR03/SR04/SR06 EL... 7 Topvex SR03 HW... 8 Topvex SR04/06 HW... 8 Supply air sensor... 9 Timer (Extended/Forced running)... 9 Push button (Extended/Forced running)... 9 Damper, outdoor/exhaust air... 9 Cooling battery (water)... 9 HW valve/actuator... 9 Fire alarm... 9 Alarm output... 9 Components Heat exchanger Heater battery Electrical heater Hot water heater Control panel How to operate Changing parameters Navigating the menus Additional accessories Commissioning Before starting the system

4 Dimension and Weight Handle and Hinges are removable. Inspection doors can be opened without handles by using a 16mm cap key (See fig. 1 and fig. 2). Topvex SR 03 Weight Topvex SR kg fig. 1 Topvex SR 04/06 Topvex SR04 (mm) Topvex SR06 (mm) A B C D E F G H I J K Weight 252 kg 308 kg fig. 2 4

5 Transport and storage The Topvex SR should be stored and transported in such a way that it is protected against physical damage that can harm panels, handles, display etc. It should be covered so that dust, rain and snow cannot enter and damage the unit and its components. The appliance is delivered in one piece containing all necessary components, wrapped in plastic on a pallet for easy transportation. Where/how to Install The unit is meant to be placed on a horizontal flat surface. The electronic components should not be exposed to lower temperature than 0 C or higher than +50 C. When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspection doors should be easily accessible. Leave free space for opening the doors and for taking out the main components (fig. 3). Right version Left version M N (mm) Topvex SR Topvex SR Topvex SR Description 1. Connection Supply air 2. Connection Extract air 3. Connection Exhaust air 4. Connection Outside air 5. Supply air filter 6. Filter, extract air 7. Reset button, over heat protection 8. Connection box 9. Heat exchanger 10. Fan, extract air 11. Fan, supply air fig. 3 5

6 Avoid placing the appliance against a wall, as low frequency noise can cause vibrations in the wall even if the fan noise-level is acceptable. If this is not possible it is recommended to carefully insulate the wall. The outdoor air intake of the building should if possible be put in the northern or eastern side of the building and away from other exhaust outlets like kitchen fan- or laundry room outlets. The extract air should ideally be led out via a roof cowl away from any outdoor air intakes, windows, balconies etc. Note! If the handles are used, the required safety for the unit is only reached if the handles are locked and the keys kept in a secure place during operation. The unit must be duct connected or in some other way provided with protection so that it is not possible to come in contact with the fans through the duct connections. Ducting Air, to and from the unit, is led through a duct system. To ensure long life and satisfactory cleaning possibilities, ducts made of galvanized steel are highly recommended. To obtain high efficiency, low energy consumption and required airflow, the duct system should be commissioned for low air speeds and a low pressure drops. NOTE! Do not connect tumble dryers to the ventilation system Duct connections/duct ends should be covered during storage and installation Grilles for discharge/roof units must be installed according to building regulations in force. Duct connections Secure all joints between ducting and the Topvex SR unit accurately using a minimum of 4 rivets per joint (circular ducts) and 4 M8 bolts per joint (rectangular ducts). Rectangular ducts need sealing strips or sealing compound to ensure the air tightness. Silencers To avoid fan noise being transferred via the ducting system, silencers should be installed both on supply and extract air. Condensation/heat insulation. Outdoor air duct and discharge ducts must always be well insulated against condensation. Correct insulation installation on ducts connected to the unit is especially important. All ducting installed in cold rooms/areas must be well insulated. Use insulating covering (minimum 100 mm mineral wool) with plastic diffusion barrier. In areas with extremely low outdoor temperatures during the winter, additional insulation must be installed. Total insulation thickness must be at least 150 mm. NOTE! If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well. Safety notice In order for the unit to be considered safely installed the doors if equipped with handles have to be locked with a key to prevent unauthorized or accidental opening All inlets and outlets have to be duct connected before starting the unit to prevent the possibility to come in contact with moving parts. Electrical connection The unit must not be put into operation before all the electrical safety precautions have been read and understood. See fig. 3 where to find the electrical connection box. See page 6 and 7 and the enclosed wiring diagram how to connect the electrical cables. Topvex SR has electric supply through a lockable safety switch (included). All units except for Topvex SR03 HW are to be connected to a 400V 3~ alt. 230V 3~ power supply (the heater in SR03 EL can be reconnected to 230V 3~). Topvex SR03 HW needs a 230V 1~ supply. SR04 and SR06 have separate models for 230V 3~ power supply. The unit is designed for continuous operation and permanent connection to the mains. 6

7 Power consumption Topvex SR 03 EL 400 V 3N~/ SR 03 HW 230V 1~ Topvex SR 03 EL 230 V 3N~ Fans: 1014 W Fans: 1014 W El heating battery : 6 kw (EL) El heating battery : 6 kw (EL) Fuse: 16 A (EL) 10A (HW) Fuse: 20 A Topvex SR 04 EL/HW 400 V 3N~ Topvex SR 04 EL/HW 230 V 3N~ Fans: 2218 W Fans: 2218 W El heating battery : 6 kw (EL) El heating battery : 6 kw (EL) El heating battery : 12 kw (EL) El heating battery : 12 kw (EL) Fuse: 10A (HW) 16A (EL 6kW) 25A (EL 12kW) Fuse: 10A (HW) 25A (EL 6kW) 40A (EL 12kW) Topvex SR 06 EL/HW 400 V 3N~ Topvex SR 06 EL/HW 230 V 3N~ Fans: 2066 W Fans: 2246 W El heating battery : 9 kw (EL) El heating battery : 9 kw (EL) El heating battery : 16 kw (EL) El heating battery : 16 kw (EL) Fuse: 10A (HW) 20A (EL 9kW) 32A (EL 16kW) Fuse: 10A (HW) 32A (EL 9kW) 50A (EL 16kW) Changing fan speed All three possible fan speed settings LOW, MEDIUM and HIGH can be set between 0-100% of the maximum fan speed. External connections See also the enclosed wiring diagram how to connect the electrical cables. Topvex SR03/SR04/SR06 EL Terminal block Description Remark 1 PE Ground 2 N Earthed neutral (supply voltage) 3 L1 Phase (supply voltage) 4 L2 Phase (supply voltage) 400V 3~/230V 3~ 5 L3 Phase (supply voltage) 6 DO ref Outdoor/Exhaust air damper 7 DO1 Outdoor/Exhaust air damper *8 DI3 Extended/Forced running *9 DI ref Extended running/fire alarm *10 DI5 Fire alarm 11 G Supply voltage valve actuator, Cooling Max. 0,5A Continuous load 12 G0 Supply voltage valve Neutral actuator, Cooling 13 AO2 Cooling 0-10V DC 14 DO ref Alarm output, for all alarms 15 DO5 Alarm output, for all alarms 16 AI Ref Sensor supply air 17 AI 1 Sensor supply air * These inputs may only be wired to voltage free contacts. Max. 0,5A Continuous load 7

8 Topvex SR03 HW Terminal block Description Remark 1 PE Ground 2 N Earthed neutral (supply voltage) 3 L1 Phase (supply voltage) 230V 1~ DO ref Outdoor/Exhaust air damper 7 DO1 Outdoor/Exhaust air damper *8 DI3 Extended/Forced running *9 DI ref Extended running / Fire alarm *10 DI5 Fire alarm 11 G Supply voltage valve actuator, Cooling 12 G0 Supply voltage valve actuator, Cooling Neutral 13 AO2 Cooling 0-10V DC 14 DO ref Alarm output, for all alarms 15 DO5 Alarm output, for all alarms 16 AI Ref Sensor supply air 17 AI 1 Sensor supply air 18 G0 Supply voltage valve actuator, Heating 19 G Supply voltage valve 8 Max. 0,5A Continuous load Max. 0,5A Continuous load Neutral actuator, Heating 20 AO1 Heating 0-10V DC * These inputs may only be wired to voltage free contacts. Topvex SR04/06 HW Terminal block Description Remark 1 PE Ground 2 N Earthed neutral (supply voltage) 3 L1 Phase (supply voltage) 4 L2 Phase (supply voltage) 400V 3~/230V 3~ 5 L3 Phase (supply voltage) 6 DO ref Outdoor/Exhaust air damper 7 DO1 Outdoor/Exhaust air damper *8 DI3 Extended/Forced running *9 DI ref Extended running / Fire alarm *10 DI5 Fire alarm 11 G Supply voltage valve actuator, Cooling 12 G0 Supply voltage valve actuator, Cooling Neutral 13 AO2 Cooling 0-10V DC 14 DO ref Alarm output, for all alarms 15 DO5 Alarm output, for all alarms 16 AI Ref Sensor supply air 17 AI 1 Sensor supply air 18 G0 Supply voltage valve actuator, Heating 19 G Supply voltage valve Max. 0,5A Continuous load Neutral actuator, Heating 20 AO1 Heating 0-10V DC * These inputs may only be wired to voltage free contacts.

9 Supply air sensor The supply air sensor is fitted in the duct ca 1m after the unit in the supply air duct and connected to terminal blocks 16 & 17 in the connection box. Other temperature sensors are built in to the unit from factory. The supply air sensor is enclosed in the package upon delivery. Timer (Extended/Forced running) When the unit is in shut down mode or running on low or medium speed it can be forced up to the speed of your choice as long as the timer switch is activated. To achieve this, the Extended/Forced operation in the control panel has to be set to 0 minutes. Push button (Extended/Forced running) When the unit is in shut down mode or running on low or medium speed it can be forced up to the speed of your choice by using a Push button (impulse). Set the Extended/Forced operation in the control panel to the required time, in minutes. Damper, outdoor/exhaust air The outdoor/exhaust air damper (Supply voltage max. 0,5A total, Spring return) is used to avoid cold air to come into the building when the unit is stopped e.g. during night. The damper is also preventing the hot water battery (HW models) from freezing by closing when the returning water in the battery is below a set temperature, +8 C, alternatively if the supply air temperature decrease below a set temperature (adjustable). Cooling battery (water) A water valve actuator (Supply voltage, Control signal 0-10 V) can be connected to the unit and be operated in sequence to the heater battery. When using this function set the temperature Regulation mode to: Exhaust temperature. NB: When installing a cooling battery (water) the supply air sensor is to be installed in the duct after the cooling battery and connected to terminals 16 & 17 in the connection box (fig 3). HW valve/actuator A water valve actuator (Supply voltage, Control signal 0-10 V) is to be connected to the unit to control a 2 or 3-way water valve. Fire alarm Connects to an external fire central. Stops the unit or changes the fan speed to High if the alarm is activated. Alarm output Gives a signal (24V DC) whenever there is a A or B-alarm. 9

10 Components EL-Unit HW-Unit Designation EF SF SS OS ETS ET OT FPS RG UC RM HE DO DEH WVA fig. 4 Name Extract fan Supply fan Supply air temperature sensor Outdoor air temperature sensor Extract air temperature sensor Emergency thermostat Overheating thermostat Frost protection temp. sensor Rotor guard Unit control Rotor motor Heat exchanger Damper outdoor air Damper exhaust air Water valve actuator Heat exchanger Topvex has a high efficient rotating heat exchanger. Required supply air temperature is therefore normally maintained without adding additional heat via the built in re-heater battery (water or electric). The operation of the heat exchanger is automatic and dependent on the set temperature. Heater battery Topvex has a built in heater battery (water or electric). The operation of the heating battery is automatic and dependent on the set temperature. Electrical heater The heating coil is located after the supply fan (fig. 3) and the material is stainless steel. The electric heating coil has both automatic and manual overheating protection. The power demand of the electric heating coil is controlled by an on/off function according to the desired supply or extract air temperature that is set in the control panel. Hot water heater The hot water coil is located after the supply fan. The coil is mounted for easy connection through the gable of the unit (fig. 1 and 2). The material is copper piping with a frame of galvanized sheet steel and aluminum fins. The coil is equipped with an air vent and has an immersion sensor as frost guard. If the temperature drops and there is a risk of freezing (outlet water temperature below 8 C) the water flow is maintained (the valve will open fully), the fans stop and the outdoor/exhaust air damper, accessory, closes instantaneously. As an alternative the supply air temperature can control the frost protection. The alarm limit ( C) is to be set in the control panel. Fig. 5 shows two possible solutions for designing the water regulation. 10

11 2-way valve Description A Frost protection sensor (standard) B Internal dimension 15R (1/2 ) C Pump, secondary circuit D Non return valve E Valve actuator + water valve (accessories) F Pump, primary circuit fig. 5 3-way valve Control panel The SCP control panel is delivered with a 10m cable that is pre-connected to the panel and with a fast coupling ISDN contact, pre-connected to the Topvex unit. The ISDN contact is connected to the Corrigo controller in the electrical connection box (fig. 3). The cable can be unscrewed in the back of the control panel (fig 6). Description Description 1. Alarm button 7. Connection block 2. Alarm LED 7a. Yellow cable 3. Write enable LED 7b. Orange cable 4. OK button 7c. Red cable 5. Clearing button 7d. Brown cable 6. Mounting holes 7e. Black cable fig. 6 11

12 How to operate The menus in the Corrigo E are organized in a horizontal tree structure. The UP/DOWN-buttons are used to move between menus at the present menu level. The RIGHT/LEFT buttons are used to move between menu levels. When changing parameters the UP/DOWN buttons are used to increase/decrease the value of the parameter and the RIGHT/LEFT buttons to move between digits within the parameter. The OK button is used to confirm the choice of a parameter setting. The C button is used to abort an initiated parameter change and restore the original value. The ALARM button is used to access the alarm list. Changing parameters In some menus there are parameters that can be set. This will be indicated by the LED flashing. To change a parameter, first press the OK button, the LED changes to a steady light. A cursor will appear at the first settable value. If you wish to change the value, do so by pressing the UP/DOWN buttons. In numbers containing several digits you can move between the digits using the LEFT/RIGHTbuttons. When the desired value is displayed presses OK. If there are further settable values displayed the cursor will automatically move to the next one. To pass a value without changing it, press RIGHT. To abort a change and return to the initial setting, press and hold the C-button until the cursor disappears. Navigating the menus The start display, the display normally shown, is at the root of the menu tree. Pressing DOWN will move you through the menu choices at this, the lowest level. UP will move you back through the choices. To enter a higher menu level, use UP or DOWN to place the display marker opposite the menu you wish to access and press RIGHT. If you have sufficient log on privileges the display will change to the menu you have chosen.at each level there may be several new menus through which you may move using the UP/DOWN buttons. Sometimes there are further submenus linked to a menu or menu item. This is indicated by an arrow symbol at the right-hand edge of the display. To choose one, use RIGHT again. To back down to a lower menu level, use LEFT. Additional accessories For more information about silencers, diffusers/louvers, roof units, wall grilles etc., see technical catalogue and installation respective instructions. Commissioning When the installation is finished, check that: - the unit is installed in accordance with these instructions. - sound attenuators are installed and that the duct system is correctly connected to the unit. - outdoor air intake is positioned with sufficient distance to pollution sources (kitchen ventilator exhaust, central vacuum system exhaust or similar). Before starting the system See operating and maintenance instructions, "Operation". Set present time and date, set the medium and low airflow and program the week schedule. Check that: - there is no unusual noise from the unit. - control panel and lamp signals are in function 12

13 Systemair AB reserves the right to make changes and improvements to the contents of this manual without prior notice. Systemair AB Industrivägen Skinnskatteberg, Sweden Phone Fax ( ) 10-02

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