Field Top Mounted Condensing Unit

Size: px

Start display at page:

Download "Field Top Mounted Condensing Unit"

Collin Spencer
5 years ago
Views:

1 Field Top Mounted Condensing Unit INSTALLATION & OPERATIONS MANUAL RF/RF-N, RM/RM-N IMPORTANT Keep in store for future reference!

2 REVISION HISTORY VERSION 1.0 New manual This manual is specific to the field top mounted condensing unit. For standard display case, please refer to standard case installation & Operations Manual.

3 TABEL OF CONTENTS GENERAL INFORMATION... 4 Safety Notice General Information INSTALLATION... 5 Condensing Unit Pump Evaporating Heater Pan Condensing Unit Cover ELECTRICAL Wiring Diagrams OPERATION Control Setting APPENDIX... RF/RF-N Electrical Data & Case Dimensions RM/RM-N Electrical Data & Case Dimensions

4 GENERAL INFORMATION SAFETY NOTICE All warning messages will inform you of the potential hazard; how to reduce the risk of case damage, personal injury or death; and what may happen if the instructions are not properly followed. DANGER Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury. GENERAL INFORMATION STORE CONDITIONS Cases are designed to operate in an air-conditioned store that maintains a 75 F (24 C) store temperature and 55% (max) relative humidity. Case operation will be adversely affected by exposure to excessively high ambient temperatures and/or humidity. ANSI/NSF-7 Type I Display Refrigerator / Freezer Intended for 75 F / 55%RH Ambient Application REFRIGERATION SYSTEM OPERATION Adequate ventilation must be provided to dissipate rejected heat from the top of unit for proper performance. Clearance between top of Condensing unit covers and ceiling should be more than 30. EXTERIOR LOADING Do not walk on top of merchandisers. It could damage the cases and serious personal injury could occur. They are not structurally designed to support excessive external loading such as the weight of a person. Do not place heavy objects on the merchandiser. SERIAL NUMBER LOCATION The serial number is located in left top inside of cabinets. SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before and during unloading. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms. Claims for obvious damage must be noted on either the freight bill or the express receipt and signed by the carrier's agent; otherwise, the carrier may refuse the claim. If damage becomes apparent after the equipment is unpacked, retain all packing materials and submit a written request to the carrier for inspection within 14 days of receipt of the equipment. LOST/MISSING ITEMS Any claim for missing items must be made to Texaking within 48 hours of receipt of the equipment.

All pipes may contain liquid refrigerant under high pressure. Avoid breathing refrigerant and lubrication vapor or mist. Exposure may irritate eyes, nose and throat.

5 INSTALLATION WARNING Refrigeration lines are under pressure and should be depressurized before attempting to make any connections. Always wear safety glasses and protective gloves when working with refrigerants. Contact with refrigerant may cause injury. Disconnect pipes with extreme caution. All pipes may contain liquid refrigerant under high pressure. Avoid breathing refrigerant and lubrication vapor or mist. Exposure may irritate eyes, nose and throat. If accidental system discharge occurs, ventilate work area before resuming service. Be sure that any room where you are working is thoroughly ventilated, especially if a leak is suspected. Refrigerant vapor is hazardous to your health and can cause death. CONDENSING UNIT 1) Open Condensing Unit Package CABLE TIE (6) CONDENSING UNIT PIPE INSULATION (2) MOUNTING SCREW (4) WASHER (4)

INSTALLATION CONDENSING UNIT 2) Mount Condensing Unit on

Make sure to mount Condensing Unit at the corresponding

6 INSTALLATION CONDENSING UNIT 2) Mount Condensing Unit on top of the case. d b b a d c a c Place Condensing Unit on the top of the case, using provided Mounting Screws and Washers. Make sure to mount Condensing Unit at the corresponding location, so that the quick connects are facing each others. Front View After Mounting Back View After Mounting d c a b

INSTALLATION CONDENSING UNIT 3) Wiring-Power 1 ELECTRONIC

7 INSTALLATION CONDENSING UNIT 3) Wiring-Power 1 ELECTRONIC UNIT CONTROLLER (EUC) Step 1: Find wires covered with conduit for condensing unit. It should be 2 yellows (male and female), red, black, and green. ELECTRICAL BOX COVER 2 Step 2: Remove screws to remove electrical box cover. Step 3: Pass through wires to the hole of electrical box of the Condensing Unit. 3

CONTACTOR 4 Step 4: Tighten the Conduit Washer to anchor to the electrical box of Condensing Unit.

8 INSTALLATION CONDENSING UNIT CONDUIT WASHER CONDUIT GROUND TERMINAL 5 BLACK TO CONTACTOR (BLACK, RED) TO ELECTRONIC UNIT CONTROLLER (EUC) (YELLOW-MALE) (YELLOW-FEMALE) TO GROUND TERMINAL (GREEN) CONTACTOR 4 Step 4: Tighten the Conduit Washer to anchor to the electrical box of Condensing Unit. Step 5: Connect power supply wires (black and red) to the contactor, and green wire to the ground terminal.

9 INSTALLATION CONDENSING UNIT 4) Wiring-EUC 1 EUC 2 CONTROLLER BRACKET #17 #14 Step 1: Pop out the controller bracket. Step 2: Locate terminal #14 and #17 connection of EUC. Step 3: Disconnect #14 and #17 terminal connection. 3 (EUC) #17 #14

INSTALLATION CONDENSING UNIT 4 #17 #14 TO ELECTRONIC UNIT CONTROLLER (EUC) (YELLOW-MALE), (YELLOW-FEMALE) YELLOW YELLOW Step 4: Find male and female yellow wires from the conduit.

10 INSTALLATION CONDENSING UNIT 4 #17 #14 TO ELECTRONIC UNIT CONTROLLER (EUC) (YELLOW-MALE), (YELLOW-FEMALE) YELLOW YELLOW Step 4: Find male and female yellow wires from the conduit. Connect female terminal to #17 male terminal, and male terminal to #14 female terminal. Step 5: Complete wiring of EUC. Close the controller bracket and electrical box cover. 5 #17 YELLOW YELLOW #14

INSTALLATION CONDENSING UNIT 5) Quick Connects Step 1:

Step 2: Mount the condensing unit with quick connects

Step 3: Remove the quick connects cover.

Step 5: Tighten coupling connections with hand first.

couplings to these settings to get a leak proof seal.

11 INSTALLATION CONDENSING UNIT 5) Quick Connects Step 1: Find quick connects on the back of the unit. Step 2: Mount the condensing unit with quick connects facing each other. Step 3: Remove the quick connects cover. Step 4: Align and pre-lubricate the quick connects. Step 5: Tighten coupling connections with hand first. Use a torque wrench to tighten the quick connect couplings to these settings to get a leak proof seal. Step 6: Use piece of insulation provided to cover quick connect coupling of the suction pipe. Cable ties are also provided.

12 INSTALLATION PUMP 1) Find Pump and T-Trap assembly parts. PUMP ADAPTOR T-TRAP HOSE (4ft) CABLE TIE (2) PUMP PUMP BUCKET T- TRAP ADAPTOR T- TRAP 2) Assemble T-trap to the case Step 1: Tighten T-trap to the drain at the bottom of the case. Step 2: Assemble T-trap adaptor and T-trap hose. Step 3: Run T-trap hose through the base to the desired pump location.

13 INSTALLATION PUMP 3) Pump installation. PUMP HOSE BACK OF THE CASE 4 Step 4: Tighten Pump Adaptor to the pump, followed by Pump Hose running from the back to the bottom of the case. PUMP HOSE T-TRAP HOSE Step 5: Locate the Pump Bucket at the desired pump location, and place the Pump inside. Step 6: Run T-trap Hose to the Pump Bucket, and secure using cable ties. Step 7: Make sure T-trap hose is 2 inches above from the floor of the Pump Bucket, to avoid blocking the drain path.

14 INSTALLATION PUMP 8 9 Step 8: Make sure to open the breath nose (red cap). Step 9: Plug power to the receptacle, which can be found on bottom left of the case.

INSTALLATION CONDENSATE PAN HEATER ASSEBLY

Condensate Pan Heater 1 2 3 PUMP HOSE Step

15 INSTALLATION CONDENSATE PAN HEATER ASSEBLY 1) Find Condensate Pan Heater assembly parts PUMP HOSE SCREW (4) HOSE CLAMP CONDENSATE PAN HEATER 2) Install Condensate Pan Heater PUMP HOSE Step 1: Place the Condensate Pan Heater at appropriate location at the top of the case. Step 2: Mount the Condensate Pan Heater with screws provided. Step 3: Tighten the Pump Hose and Condensate Pan Heater connection using Hose Clamp.

INSTALLATION CONDENSATE PAN HEATER ASSEBLY 3) Wiring

Step 4: Find power supply wire of the Make sure folk

RED BLACK Step 5: Pass power supply wires through the

16 INSTALLATION CONDENSATE PAN HEATER ASSEBLY 3) Wiring Condensate Pan Heater. Step 4: Find power supply wire of the Condensate Pan Heater. Make sure folk terminals are applied to black and red wires. RED BLACK Step 5: Pass power supply wires through the second hole of the electrical box. Step 6: Connect wires as shown above.

17 INSTALLATION Condensing Unit Cover

18 ELCTRICAL FIELD WIRING Field wiring must be sized for component amperes stamped on the data label in left top inside of case. Electrical hookups are made to a junction box located at top of case WIRING DIAGRAM Junction Box mounted top RF/RF-N Model

19 ELCTRICAL WIRING DIAGRAM Case RF/RF-N Model

20 ELCTRICAL FIELD WIRING Field wiring must be sized for component amperes stamped on the data label in left top inside of case. Electrical hookups are made to a junction box located at top of case WIRING DIAGRAM Junction Box mounted top RM/RM-N Model

21 ELCTRICAL FIELD WIRING Field wiring must be sized for component amperes stamped on the data label in left top inside of case. Electrical hookups are made to a junction box located at top of case WIRING DIAGRAM Case RM/RM-N Model

22 OPERATION

23 APPENDIX Condensing Unit Electrical Data Fans (120V) Lighting Data (120V) Refrigeration Data Defrost Data (208V) 2 door 3 door 4 door 5 door Fans Per Case Amps Watts LED Lighting 2 door 3 door 4 door 5 door Anthony OptiMax Pro Amps Watts Frozen Food Ice cream Evaporator ( F) Discharge Air ( F) Superheat Set point at Bulb ( F) 3~5 3~5 BTU/door Parallel Conventional Parallel Conventional door 3 door 4 door 5 door RF/RF-N MODELS Top Field Mounted Condensing Unit 2 door 3 door 4 door 5 door Condensing Unit Model FFAP-015Z-CFV-072 FFAP-022Z-CFV-071 FFAP-022Z-CFV-071 FFAP-022Z-CFV-071 Refrigerant Charge (R404a, lbs) Electrical Rating 115V/208V-1PH-60Hz : Red & Black power, white neutral, green ground MOCP (amps) MCA (amps) Notes: 1. MOCP: Maximum over-current protection, Including condensing unit and condensate removal system. 2. MCA: Minimum circuit ampacity, Including condensing unit and condensate removal system Defrsot Heaters (208V) Electric Amps Watts Frequency (Hr) 24 Fail-Safe (min) 45 Anti Condensate Heater Data (120V) 2 door 3 door 4 door 5 door Anthony ELM Amps Watts

24 APPENDIX CASE DIMENSIONS RF MODELS Top Field Mounted Condensing Unit Case L A 2 DOOR 62" (1575) 31" (787) 3 DOOR 92-7/16" (2348) 54-1/8" (1374) 4 DOOR 122-7/8" (3121) 69-5/16" (1760) 5 DOOR 153-5/16" (3894) 84-1/2" (2147) Drain Pipe (in) 1 Liquid Line (in) 3/8 Suction Line (in) 7/8

25 APPENDIX CASE DIMENSIONS RF-N MODELS Top Field Mounted Condensing Unit Case L A 2 DOOR 62" (1575) 31" (787) 3 DOOR 92-7/16" (2348) 54-1/8" (1374) 4 DOOR 122-7/8" (3121) 69-5/16" (1760) 5 DOOR 153-5/16" (3894) 84-1/2" (2147) Drain Pipe (in) 1 Liquid Line (in) 3/8 Suction Line (in) 7/8

26 APPENDIX RM/RM-N MODELS Top Field Mounted Condensing Unit Condensing Unit 2 door 3 door 4 door 5 door Condensing Unit Model FFAP-015Z-CFV-072 FFAP-015Z-CFV-072 FFAP-015Z-CFV-072 FFAP-015Z-CFV-072 Refrigerant Charge (R404a, lbs) Electrical Rating 115V/208V-1PH-60Hz : Red & Black power, white neutral, green ground MOCP (amps) MCA (amps) Notes: 1. MOCP: Maximum over-current protection, Including condensing unit and condensate removal system. 2. MCA: Minimum circuit ampacity, Including condensing unit and condensate removal system Electrical Data Fans (120V) 2 door 3 door 4 door 5 door Fans Per Case Amps Watts Lighting Data (120V) LED Lighting 2 door 3 door 4 door 5 door Anthony OptiMax Pro Amps Watts Refrigeration Data Medium Temp Evaporator ( F) 28 Discharge Air ( F) 33 Superheat Set point at Bulb ( F) 3~5 BTU/door Parallel Conventional Defrost Data Type Timed-Off Frequency (Hr) 4 Anti Condensate Heater Data (120V) 2 door 3 door 4 door 5 door Anthony ELM Amps Watts

27 APPENDIX CASE DIMENSIONS RM MODELS Top Field Mounted Condensing Unit Case L A 2 DOOR 62" (1575) 31" (787) 3 DOOR 92-7/16" (2348) 54-1/8" (1374) 4 DOOR 122-7/8" (3121) 69-5/16" (1760) 5 DOOR 153-5/16" (3894) 84-1/2" (2147) Drain Pipe (in) 1 Liquid Line (in) 3/8 Suction Line (in) 7/8

28 APPENDIX CASE DIMENSIONS RM-N MODELS Top Field Mounted Condensing Unit Case L A 2 DOOR 62" (1575) 31" (787) 3 DOOR 92-7/16" (2348) 54-1/8" (1374) 4 DOOR 122-7/8" (3121) 69-5/16" (1760) 5 DOOR 153-5/16" (3894) 84-1/2" (2147) Drain Pipe (in) 1 Liquid Line (in) 3/8 Suction Line (in) 7/8

29 WARRANTY LIMITED WARRANTY Texaking warrants to the original purchaser of every new cases to be free from defects in material and workmanship under normal use and maintenance for a period of twelve months from the date of original installation or fifteen months after shipment date from Texaking, whichever occurs first. Any parts covered by this warrant that are examined and determined by Texaking to have been defective within fourteen months from the date of original installation or seventeen months after shipment date from Texaking, whichever occurs first, shall be repaired or replaced as stated below. Texaking shall be deemed to have fully complied with its obligation under the foregoing warranties by electing either one of the following procedures, at the sole discretion of Texaking. 1. Furnishing a replacement part, freight collect, in even exchange for the returned part, freight collect. 2. Receiving the defective part, freight collect; repairing it: and returning it, freight collect WHAT IS NOT COVERED BY THIS WARRANTY 1. To any unit or any part thereof which has been subject to accident, alteration, negligence, misuse or abuse, operation on improper voltage, or which has not been operated in accordance with the Manufacturer s recommendation, or if the serial number of the unit has been altered, defaced, or removed. 2. When the unit, or any part thereof, is damaged by fire, flood, or other act of god. 3. To labor cost for replacement of parts, or for freight, shipping expenses, sales tax or upgrading. 4. When the operation is impaired due to improper installation. 5. When installation and startup forms are not properly complete or returned within two weeks after startup. 6. Outside the continental united states. This plan does not cover consequential damages. Manufacturer shall not be liable under any circumstances for any consequential damages, including loss of profit, additional labor cost, loss of refrigerant or food products, or injury to personnel or property caused by defective material or parts or for any delay in its performance hereunder due to causes beyond its control. The foregoing shall constitute the sole and exclusive remedy of any purchases and the sole and exclusive liability of manufacturer in connection with this product. All claims should include: Model number, the serial number of case, proof of purchase, date of installation and all pertinent information supporting the existence of the alleged defect. Any action or breach of these warranty provisions must be commenced within one year after the cause of action has accused. MAIL CLAIM TO: Texaking 1800 s. Great SW Pkwy., Grand Prairie, TX Tel: / Fax :

Ice Cream Freezer Installation and Operation Manual Please read this manual completely before attempting to install or operate this equipment!

Turbo Air Speed up the Pace of Innovation CAUTION! PLEASE KEEP POWER SWITCH ON BEFORE OPERATING THIS EQUIPMENT Ice Cream Freezer Installation and Operation Manual Please read this manual completely before