Atlas Copco at Drinktec: oil-free compressed air and quality audits make for more secure supplies
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1 Atlas Copco at Drinktec in Munich 1/6 Further information is available from Michael Gaar, Communications Manager of Atlas Copco Kompressoren und Drucklufttechnik GmbH Phone +49 (0) or Thomas Preuß, Pressebüro Turmpresse Phone +49 (0) or You can download the text and photos here: September 2017 K1723 A comprehensive range for compressed air, gas and vacuum supply Atlas Copco at Drinktec: oil-free compressed air and quality audits make for more secure supplies At Drinktec in Munich, Atlas Copco is displaying oil-free compressed air technology and services related to Industry 4.0 for beverage producers, filling plants and the packaging industry. Users who do not want to compromise on air quality can improve their security of supplies by opting for reliable hardware and software as well as Air-Scan compressed air quality audits. Essen, September At the Drinktec trade fair, which is being held in Munich from September 11 to15, Atlas Copco is presenting its products and services in the fields of compressed air, vacuum and gas supply as a full-service provider for beverage producers, filling plants, the packaging industry and machinery producers. At the leading global trade fair for the beverage and liquid food industry, the company from Essen is exhibiting in Hall B4, on Stand B We are presenting our oil-free compressors for trouble-free compressed air supply and highly advanced central data acquisition possibilities in line with the Industry 4.0 approach, says Michael Gaar, Communications Manager of Atlas Copco Kompressoren und Drucklufttechnik GmbH. Industry 4.0 solutions range from high-level control systems to networked remote maintenance with Atlas Copco s Smartlink software: We can integrate all the compressors, vacuum pumps and dryers of a plant in a data network. Any Atlas Copco Kompressoren und Drucklufttechnik Atlas Copco Kompressoren und Drucklufttechnik GmbH Langemarckstraße Essen Tel.: +49 (0) Fax: +49 (0) Hotline Industrievermietung +49 (0) Geschäftsführer: Dirk Villé HR B Essen 1792 UID DE Bank: SEB AG SEB Merchant Banking Postfach Essen Hotline Service: +49 (0) Info.Kompressoren@de.atlascopco.com Frankfurt / Main (BLZ ) Konto
2 Atlas Copco at Drinktec (September 11-15, 2017 in Munich) 2/6 malfunctions and upcoming maintenance are then signalled to the people responsible by text message, Gaar reports. Whether users need oil-free operating and process air, want to operate their wastewater treatment systems more efficiently with oil-free blowers or need to inflate PET bottles to 40 bar, Atlas Copco always has a reliable and appropriate solution. At the exhibition stand, the benefits and energy-saving options of the Atlas Copco range are illustrated by a type ZR 55 VSD WP rotary-tooth oil-free compressor. Compared with compressors with discontinuous (full load/idle) control, variable speed drive (VSD) units improve efficiency by about one third. Further energy savings are possible with an MD adsorption dryer integrated into the ZR compressor (model names ending with FF ). These drivers use the heat of compression to regenerate the desiccant. The third energy-saving feature is heat recovery. Key components of this technology are already fitted to Atlas Copco s current compressor range. This makes it easier to install energy recovery systems on site. 100% oil-free compressed air and ISO certificate Like all compressors in the Atlas Copco Z series, the ZR units deliver 100% oil-free compressed air. They have certification to ISO Class 0 (2010). Class 0 means no risk of contamination, no risk of damaged or defective products, no risk of losses caused by equipment downtimes and no risk of jeopardizing a producer s hard-earned reputation. Two years ago, Atlas Copco already introduced a food safety management system at its compressor plant in Belgium and the company was then awarded an ISO certificate. This food safety management system applies to the design and manufacture of compressors and compressed air treatment equipment. Specifically, the system covers all Class 0 oil-free compressors and blowers in the Z series as well as appropriate dryers and filters for the food and beverage industry. ISO states the requirements for food safety management systems. Companies active in the food chain are required to demonstrate their ability to control risk factors for food safety in such a way that food is always in an impeccable condition at the time of consumption.
3 Atlas Copco at Drinktec (September 11-15, 2017 in Munich) 3/6 Refrigerant dryers with low pressure drop Another item of hardware on display at the Atlas Copco stand is a type FD VSD refrigerant dryer, which can deliver compressed air with a discharge dew point of up to +3 C. This means that system failures, unnecessary production downtimes and costly repairs are a thing of the past. The model on display can dry up to 1,250 litres of compressed air per second (or 75 m 3 /min). Advanced control functions ensure that air is dried under all conditions and prevent freezing even at low demand. Thanks to the special heat exchanger, the FT dryer has a low pressure drop of less than 0.2 bar on average and low energy consumption. The variable speed drive (VSD) system also allows additional savings as the drying process is automatically adapted to compressed air demand. This means that cost remains low over the entire life cycle. FD dryers are easy to install and, according to Atlas Copco, are among the most environmentally compatible and quietest units in their class. Modular compressed air quality audit offers security In Munich, the Atlas Copco experts are also presenting the Air-Scan compressed air quality audit system to visitors. This audit system, which allows no compromise on air quality, means that users are on the safe side. The compressed air audit has a modular configuration, allowing us to adapt to the requirements of each user, Michael Gaar explains. The services available range from specific measurements and leak detection to complete analysis of the compressed air network with a compressed air quality audit to ISO (2010). The possible modules include measurements of residual oil and particles in the compressed air, the discharge dew point or the breathing air quality. Simulations allow us to precisely determine the optimization potential, says Gaar. The results are presented in a detailed report. Simply hire compressors and generators to meet short-term needs On its Drinktec stand, Atlas Copco also presented its equipment hire service: Customers who need additional compressed air or electric power for a short time can hire compressors and generators of all types from us. This is a quick and easy
4 Atlas Copco at Drinktec (September 11-15, 2017 in Munich) 4/6 process, Michael Gaar explains. Within a few hours, we can eliminate almost any bottleneck in compressed air supplies. He says that it is irrelevant whether the equipment hired is needed to replace a station that has failed or whether production is to be expanded on a temporary basis. Customers do not need to purchase a new machine but can obtain the latest equipment from Atlas Copco for a reasonable rent. In addition to compressors and generators, we also hire all the dryers, hoses and adapters that are needed, says Gaar. And we provide round-the-clock support to our customers for the entire duration of the hire. Atlas Copco is a world-leading provider of sustainable productivity solutions. The Group serves customers with innovative compressors, vacuum solutions and air treatment systems, construction and mining equipment, power tools and assembly systems. Atlas Copco develops products and services focused on productivity, energy efficiency, safety and ergonomics. The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 180 countries. In 2016, Atlas Copco had revenues of BSEK 101 (BEUR 11) and about employees. The Compressor Technique business area provides industrial compressors, gas and process compressors and expanders, air and gas treatment equipment and air management systems. The business area has a global service network and innovates for sustainable productivity in the manufacturing, oil and gas, and process industries. Principal product development and manufacturing units are located in Belgium, the United States, China, Germany and Italy.
5 Atlas Copco at Drinktec (September 11-15, 2017 in Munich) 5/6 Photos and captions: All series Z compressors from Atlas Copco deliver entirely oil-free air in accordance with Class 0. On its Drinktec stand, the manufacturer is exhibiting a type ZR 55 VSD WP variable speed drive compressor. (Photo: Atlas Copco Kompressoren und Drucklufttechnik GmbH)
6 Atlas Copco at Drinktec (September 11-15, 2017 in Munich) 6/6 Using FD refrigerant dryers, compressed air can be dried cost effectively to a discharge dew point of 3 C. (Photo: Atlas Copco Kompressoren und Drucklufttechnik GmbH)
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