64000 SERIES RESIDENTIAL USE ONLY READ AND SAVE THESE INSTRUCTIONS
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1 INSTALLATION INSTRUCTIONS 6000 SERIES RESIDENTIAL USE ONLY READ AND SAVE THESE INSTRUCTIONS INSTALLER: LEAVE THIS MANUAL WITH HOMEOWNER. HOMEOWNER: USE AND CARE INFORMATION ON PAGE 0 BROAN MFG. CO., INC./A NORTEK COMPANY, Hartford, Wisconsin, In Canada: Broan Limited, Mississauga, Ontario, BROAN V0355 rev C
2 WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.. Before servicing or cleaning unit, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel. 3. Installation work and electrical wiring must be done by qualified personnel in accordance with all applicable codes and standards, including fire-rated construction codes and standards.. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer s guidelines and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities. 5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. 6. Ducted fans must always be vented to the outdoors. 7. Do not use this unit with any solid-state speed control device. 8. To reduce the risk of fire, use only steel ductwork. 9. This unit must be grounded. TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE: a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings. b) Always turn hood ON when cooking at high heat or when cooking flaming foods. c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter. d) Use proper pan size. Always use cookware appropriate for the size of the surface element. WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING*:. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. IF THE FLAMES DO NOT GO OUT IMMEDIATELY, EVACUATE AND CALL THE FIRE DEPARTMENT.. NEVER PICK UP A FLAMING PAN You may be burned. 3. DO NOT USE WATER, including wet dishcloths or towels This could cause a violent steam explosion.. Use an extinguisher ONLY if: A. You know you have a Class ABC extinguisher and you know how to operate it. B. The fire is small and contained in the area where it started. C. The fire department has been called. D. You can fight the fire with your back to an exit. * Based on Kitchen Fire Safety Tips published by NFPA. CAUTION. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit. 3. Your hood motor has a thermal overload which will automatically shut off the motor if it becomes overheated. The motor will restart when it cools down. If the motor continues to shut off and restart, have the hood serviced.. For best capture of cooking impurities, the bottom of the hood should be a minimum of 0 ( over a gas range) and a maximum of 30 above the cooking surface. 5. Two installers are recommended because of the large size and weight of this hood. 6. Please read specification label on product for further information and requirements. 7. To reduce the risk of fire and to properly exhaust air, be sure to duct air outside Do not exhaust air into spaces within walls or ceiling or into attics, crawl spaces or garage. 8. This product is equipped with a thermostat which may start blower automatically. To reduce the risk of injury and to prevent power from being switched on accidentally, switch power off at service panel and lock or tag service panel. 9. Because of the high exhausting capacity of this hood, you should make sure enough air is entering the house to replace exhausted air by opening a window close to or in the kitchen. - -
3 6000 SERIES RANGE HOOD SYSTEM Model 33 (600 cfm) or model 33 (900 cfm) exterior blower Model 67 (7 Rd wall cap) Model 63 or 6 (roof cap) Model 63 (8 Rd wall cap) Model 8 (0 Rd adjustable elbow) Model (0 Rd. vert. in-line damper) 7 Rd standard duct 8 Rd standard duct Model 0 (0 Rd. duct - ft. sections) Standard 3 / x 0 duct Model transition (3 / x 0 to 7 ) Model 3 transition (3 / x 0 to 8 ) Flow deviator (vertical exhaust only) (supplied with hood) Adapter and damper (supplied with hood) Rough-in kit (supplied with P5 and P8 blowers) Model P5 single-blower (500 cfm) 6000 SERIES HOOD Model P8 dual-blower (850 cfm) Model 33 KR exterior blower rough-in kit Backsplash (RP Series) - 3 -
4 . INSTALL DUCTWORK Plan where and how the ductwork will be installed. Install proper-sized ductwork, elbows, and roof or wall cap for the type of blower you are installing. If using 7 or 8 round ducts, use the transition. Use duct tape to seal duct joints. STANDARD INSTALLATION Roof cap. MEASURE INSTALLATION Dimensions for the most common installations are shown below. We recommend you to install the hood at a minimum of 0 from an electric range and from a gas range. For optimal performance, the hood should not be installed more than 30 from cooktop. Cabinets 3 /" x 0" duct Hood Wall cap Hood Backsplash 30" maximum clearance INSTALLATION WITH 7 OR 8 RD DUCT Roof cap Standard 36" h. cook top Wall cap 8" round duct or 7" round duct 3 /" x 0" to 8" transition or 3 /" x 0" to 7" transition Hood Cabinets INSTALLATION WITH EXTERIOR BLOWER Exterior blower Hood Backsplash 0" minimum clearance (" for gas) 0" round duct Standard 36" h. cook top Hood - -
5 3. PREPARE THE INSTALLATION Make sure that the following items are included: - Range hood - Accessories: Filters Bag of parts including: () lock nuts, () wire clamp, (8) / double thread screws, () wire connectors, () / standard screws, (6) 3/8 screws. Adapter 3-/ x 0 Flow deviator Parts sold separately: - Blower assembly P5 (500 cfm) or P8 (850 cfm) or exterior blower assembly 33 (600 cfm) or 33 (900 cfm) - Halogen lights (0V, 50W, PAR 0) - Heat lamps (0V, IR 75W, PAR 38) - Backsplash (optional) - Baffle filters (optional) - Transition 3 / x0 to 8 round (optional) - Transition 3 / x0 to 7 round (optional). INSTALL BACKSPLASH (OPTIONAL) Backsplash must be installed before the hood shell because the hood shell covers the backsplash top mounting screws. In order to be able to install the backsplash, make sure you have at least 8 clearance between bottom of hood and range control panel or cooktop. (See instructions packed with backsplash) 5. SELECT BLOWER OPTION (EXTERIOR OR INTERIOR) INTERIOR BLOWER: Follow all subsequent steps of this manual. EXTERIOR BLOWER: Refer to instructions packed with exterior blower and follow steps 9, 0,, 3 and of the present manual. 6. CHOOSE THE OPENING Remove the knockout for the chosen opening (horizontal or vertical) at the back or on top of the hood and for electric connection
6 7. INSTALL THE ROUGH-IN PLATE AND INSTALL THE DEVIATOR Secure the rough-in plate in the hood with lock nuts. YOU MUST also install the deviator if you choose the vertical opening. (see picture below) Note: The deviator will not slide entirely into the hood, you will notice /8 will remain. 8. INSTALL THE ADAPTER Using () / screws, secure the adapter to the top or back of the hood. Tape the adapter to the hood using duct tape to seal it. -6-
7 9. INSTALL THE HOOD Run power cable to installation location. Place the hood to its location. Mark the position of the screws (smaller part of the key holes) with a pen. Remove the hood and install the (8) / double thread screws leaving a /8 gap ( screws for 30 hood). Remove wiring cover, place the wire clamp, insert the cable in the hood and tighten the wire clamp to secure the cable. Place the hood under the cabinet and slide it in position. Make sure the adapter/damper assembly enters the ducting. Secure the hood by tightening the screws completely. 0. CONNECT WIRING Connect cable to wiring box using wire connectors. Connect BLACK to BLACK, WHITE to WHITE, and GREEN under ground screw. Reinstall wiring cover. DO NOT FORGET TO CONNECT THE GROUND
8 . INSTALL THE BLOWER (INTERNAL) The blower must be installed to the rough-in plate using () 3/8 screws for the single blower unit and (6) 3/8 screws for the dual blower unit. Remove the cover from the blower assembly. Remove the impeller(s) by pulling them out gently (see picture below). Install screws into the location as shown in the pictures below (single blower or dual blower). Do not tighten screws down fully, leave a /8 gap. Hang blower unit onto blower plate (screws through the large part of the keyhole). Slide the blower to its position (screws in the small part of the keyhole). Tighten the screws. Reinstall impeller(s) and cover. FOR DUAL BLOWER UNIT, MAKE SURE THE IMPELLERS ARE CORRECTLY INSTALLED, THE HOOD WILL NOT WORK CORRECTLY IF REVERSED. Both impeller(s) are different in the dual blower, one rotates clockwise and the other counterclockwise. Each wheel and motor have an arrow and a number on them, you have to match them correctly. (see drawing below) Single blower Dual blower FRONT -8-
9 Plug the blower unit into the female receptacle and the power supply into the male connector inside the hood.. LIGHT BULBS This range hood uses 50W halogen lamps. (0V, 50W, PAR 0) Install the lights by rotating clockwise. 3. HEAT LAMPS The heat lamps required are 0V, 75W max, infrared bulbs. (0V, IR 75W, PAR 38) You can use white halogen lights if warming shelves are not used. (0V, 90W, PAR 38) Install the lights by rotating clockwise.. INSTALL FILTERS It is recommended to install side filters first and finish with center one(s) Insert upper end of filter into the hood. (tap end) Raise lower end toward the inside of hood. Position lower end of filter into channel and pull. While pulling the filter, slide it under the inner retaining piece. Baffle filters are available as an option. (see instruction sheet included with baffle filters). -9-
10 USE AND CARE Grease filters and impeller(s) The grease filters, impeller(s) and grease collection channel should be cleaned frequently. Use a warm detergent solution. Grease filters and impellers are dishwasher safe. Remove filters by pushing filters towards the back of hood and rotating filters downward. Hood cleaning Stainless steel cleaning: How to maintain its «BRIGHT LOOK» Do: - Regularly wash surfaces with clean cloth or rag soaked with warm water and mild soap or liquid dish detergent. - Always clean in the direction of original polish lines. - Always rinse well with clear water ( or 3 times) after cleaning. Wipe dry completely. - You may also use a specialized household stainless steel cleaner. Don t: - Do not use any steel or stainless steel wool or any other scrapers to remove stubborn dirt. - Do not use any harsh or abrasive cleansers. - Do not allow dirt to accumulate. - Do not let plaster dust or any other construction residues reach the hood. During construction/renovation, cover the hood to make sure no dust sticks to stainless steel surface. Avoid: when choosing a detergent - Any cleaners that contain bleach will attack stainless steel. - Any products containing : chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly. - Any combustible products used for cleaning such as acetone, alcohol, ether, benzol, etc., are highly explosive and should not be used close to a range. Enamel finish: Clean with warm water and mild detergent only. When discoloration occurs, use a good enamel polish such as automotive polish. (DO NOT use rough abrasive cleaner or porcelain cleaner.) OPERATION Always turn your hood on before you begin cooking to establish an air flow in the kitchen. Let the blower run for a few minutes to clear the air after you turn the range off. This will help keep the whole kitchen cleaner and brighter. Warming lamp switches Halogen light switches Blower on/off switch Blower speed control - 0 -
11 BLOWER The blower is operated using two () controls. Use the red, lighted on/off switch to start and stop the blower. When turned on, the blower will operate at the previous setting of the speed control. Turn the speed control knob clockwise to decrease blower speed counterclockwise to increase speed. COOKTOP LIGHTING (HALOGEN) A double set of on/off switches controls the halogen lights. The front rocker controls the center light (for and 8 hoods). The rear rocker controls both side lights (each switch controls one light for 30 and 36 hood). Select one, two, or three lights for best cooking lighting. Use PAR 0, 50W halogen bulbs. WARMING LAMPS (INFRARED) Each warming lamp is controlled with its own on/off switch. Use infrared light bulbs (0V, IR75W, PAR38) or white halogen bulbs (0V, 90W, PAR38) if food warming shelves are not used. CAUTION: DO NOT PLACE HIGHLY FLAMMABLE MATERIAL ON WARMING SHELVES. TECHNICAL SPECIFICATIONS Transformer 0 Vac, 60 Hz Lights 30, 36, 8 Size PAR0 Halogen bulb ( or 3) x 50W 3 x 50W Heat lamps 0V, IR 75W, PAR 38 Infrared bulbs Halogen lamps 0V, 90W, PAR 38 x 75W x 90W Blower single (model P5) dual (model P8) Hood width 30, 36,, 8 36,, 8 Blower power 8 W 00 W CFM HEAT SENTRY Your hood is equipped with a Heat Sentry thermostat. This thermostat is a device that will turn on or speed up the blower if it senses excessive heat above the cooking surface. ) If blower is OFF - it turns blower ON to HIGH speed. ) If blower is ON at a lower speed setting it turns the blower up to HIGH speed. When the temperature level drops to normal, the blower will return to its original setting. - -
12 WARRANTY BROAN ONE YEAR LIMITED WARRANTY Broan warrants to the original consumer purchaser of its products that such products will be free from defects in materials or workmanship for a period of one year from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. During this one-year period, Broan will, at its option, repair or replace, without charge, any product or part which is found to be defective under normal use and service. This warranty does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper maintenance or repair (other than by Broan), faulty installation or installation contrary to recommended installation instructions. The duration of any implied warranty is limited to the one-year period as specified for the express warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you. BROAN S OBLIGATION TO REPAIR OR REPLACE, AT BROAN S OPTION, SHALL BE THE PURCHASER S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty supersedes all prior warranties. To qualify for warranty service, you must (a) notify Broan at the address stated below or telephone: , (b) give the model number and part identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty service, you must present evidence of the original purchase date. BROAN MFG. CO., INC., Hartford, Wisconsin, In Canada: Broan Limited, Mississauga, Ontario, BROAN - -
13 WIRING DIAGRAMS HALOGEN LAMP (50W PAR0) HALOGEN LAMP (50W PAR0) GANG SPST ROCKER SWITCH SPST ROCKER SWITCH HEAT LAMP 75W HEAT LAMP 75W Rangemaster 30 and 36 SPST ROCKER SWITCH TERMINAL BLOCK 8 POSITIONS ACT SMC70PT SPST ROCKER SWITCH WITH NEON SOLID STATE CONTROL THERMAL CUTOFF 06 F MOTOR SOCKET (FEM. POSITIONS) HALOGEN LAMP (50W PAR0) LINE (BLACK) SUPPLY PLUG (MALE 3 POSITIONS) NEUTRAL (WHITE) HALOGEN LAMP (50W PAR0) HALOGEN LAMP (50W PAR0) GANG SPST ROCKER SWITCH HEAT LAMP 75W Rangemaster and 8 SPST ROCKER SWITCH SPST ROCKER SWITCH HEAT LAMP 75W TERMINAL BLOCK 8 POSITIONS ACT SMC70PT SPST ROCKER SWITCH WITH NEON THERMAL CUTOFF 06 F SOLID STATE CONTROL MOTOR SOCKET (FEM. POSITIONS) LINE (BLACK) SUPPLY PLUG (MALE 3 POSITIONS) NEUTRAL (WHITE) - 3 -
14 SERVICE PARTS 6000 Series KEY # PART NUMBER V0393 V06 V0773 V077 V0335 V0336 V0350 V03507 V0350 V03503 V0350 V03505 V0357 V0358 V0359 V0350 V00673 V05 V0869 V058 V00606 V03509 V0350 V36 V37 V38 V39 V03686 V05 V03598 V0355 V378 DESCRIPTION "RANGEMASTER" LOGO LAMP SOCKET MALE CONNECTOR FEMALE CONNECTOR THERMAL CUTOFF 06 F SUPPORT FOR THERMAL CUTOFF RANGEMASTER SPEED CONTROLLER SPST CARLING SINGLE SWITCH SPST CARLING DOUBLE SWITCH SPST CARLING LIGHTED SINGLE SWITCH RANGEMASTER SPEED CONTROL BUTTON RANGEMASTER TERMINAL STRIP RANGEMASTER 0" POWER CORDS 0" RANGEMASTER CORDS FOR HEAT LAMP RANGEMASTER 0" CONTROL WIRE RANGEMASTER 0" LIGHTED SWITCH WIRE LOCK NUT #8-3 SCREW #8-3 X /" QDRX MACHINE SCREW #8-3 X /" LOCK NUT #6-3 SCREW #8-3/8"T/B #8 HEAD RANGEMASTER FILTER 8,930 X 9,800 RANGEMASTER FILTER,930 X 9,800 GREASE COLLECTION CHANNEL 30" GREASE COLLECTION CHANNEL 36" GREASE COLLECTION CHANNEL " GREASE COLLECTION CHANNEL 8" FILTER CLIP HALOGEN LAMP HEAT LAMP INSTALLATION GUIDE PARTS BAG (() lock nut #0-3, () wire clamp LP6-AP, (8) double thread screw 6-X0.5, () wire connectors #7B, (6) #8x3/8" screws, () #6x/" screws) QTY (hood width)
15 SERVICE PARTS SINGLE BLOWER/ROUGH-IN (Model P5) KEY # PART NUMBER DESCRIPTION QTY V997 V330 V333 V335 V30 V396 V0766 V0300 V060 V000 V705 V0857 V080 V0087 V083 V097 V6 V00606 V0869 V058 V0063 V039 V0395 V0396 V00660 V03577 V03500 ROUGH-IN PLATE OUTLET BOX COVER BLOWER CHASSIS BLOWER COVER CAPACITOR COVER ADAPTER & DAMPER MOTOR 65W CW BLOWER IMPELLER 7.09" x 3.375"CW CAPACITATOR 5 MFD MOTOR GROMMET G-3- MOTOR MOUNT WIRE LOOM IMPELLER RING WASHER 3/6"DI X 3/"DE 8" TIE RAP METRIC SCREW M X 6MM PAN QDRX WIRE #8 TEW BROWN X 0" SCREW #8 X 3/8", T/B, #8 HEAD MACHINE SCREW # 6-3 X /" LOCK NUT #6-3 SCREW #0-3 X 3/8, T/F, GREEN 36" BLOWER POWER CORD STRAIN RELIEF FOR BLOWER POWER CORD POWER CORD, 0 VOLTS STRAIN RELIEF FOR POWER CORD FOAM /" X /" X 0" AIR DEFLECTOR
16 SERVICE PARTS DUAL BLOWER/ROUGH-IN (Model P8) KEY # PART NUMBER DESCRIPTION QTY V997 V330 V33 V336 V30 V396 V0766 V0357 V0300 V03399 V060 V000 V705 V0857 V080 V0087 V083 V097 V6 V00606 V0869 V058 V0063 V039 V0395 V0396 V00660 V03577 V03500 ROUGH-IN PLATE ELECTRIC BOX COVER BLOWER CHASSIS BLOWER COVER CAPACITOR COVER ADAPTER & DAMPER MOTOR 65W CW MOTOR 65W CCW BLOWER IMPELLER, HOOD 7.09" X 3.375"CW BLOWER IMPELLER, HOOD 7.09" X 3.375"CCW CAPACITOR 5 MFD MOTOR GROMMET G-3- MOTOR MOUNT WIRE COVER IMPELLER RING WASHER 3/6"DI X 3/"DE 8" TIE RAP METRIC SCREW M X 6MM PAN QDRX WIRE #8 TEW BROWN X 0" SCREW #8 X 3/8", T/B, #8 HEAD MACHINE SCREW # 6-3 X /" LOCK NUT #6-3 SCREW #0-3 X 36", T/F, GREEN 36" BLOWER POWER CORD STRAIN RELIEF FOR BLOWER POWER CORD POWER CORD, 0 VOLTS STRAIN RELIEF FOR POWER CORD FOAM /" X /" X 0" AIR DEFLECTOR
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