RECORD SUBMITTAL COVER SHEET

Transcription

1 RECORD SUBMITTAL COVER SHEET PROJECT TITLE: AXCELLERATE PHARMA EQUIPMENT DESCRIPTION: CARRIER AQUASNAP AIR-COOLED CHILLER CH-1 OWNER: AXCELLERATE PHARMA MECHANICAL ENGINEER: ARDEN DATE: JUNE 27, 2014 SUBMITTED BY: CARRIER CORPORATION ALLAN IMBAULT JOB #4140H6512 CARRIER BUILDING SYSTEMS & SERVICES 95 SHAWMUT ROAD UNIT #3 CANTON, MA APPROVED: TITLE: DATE:

2 GENERAL NOTES 30RAP060 1.) Carrier to provide (1) 30RAP0606D-G7F10 AquaSnap Air-Cooled Chiller. 2.) Contractor/Engineer to note motor voltage is ) Contractor/Engineer to note performance data and dimensional information. 4.) Contractor/Engineer to note the following items are provided: A.) Scroll Compressors B.) Microchannel Coils C.) Low Sound D.) Hot Gas Bypass E.) Low Ambient Head Pressure Control F.) BACnet Communications G.) Cooler-Heater H.) Single Point Connection I.) Non-fused Disconnect J.) 7.5HP Dual Pump Package K.) Pump package to be: Armstrong 4360 Model 2D Impeller, 3600 RPM. L.) Wind Baffles (field Installed by others) M.) Chilled Water Storage Tank (field installed by others) N.) Labor for start up O.) 1 st year parts and labor waranty- 12 months from startup or 18 months from shipment, whichever occurs first P.) Years 2-5 compressor only parts & labor warranty Q.) Standard Neoprene vibration isolation (field installed by others) 5.) Contractor/Engineer to note the following items are not provided: A. Suction service valves (not available on size 060) B. Installation, rigging, carting C. Equipment base/pad and anchor bolts D. Any piping or accessories except as noted elsewhere in this proposal E. Electrical work including control and power wiring

3 Product Data AquaSnap 30RAP (60 Hz) 30RAP (50 Hz) Air-Cooled Chillers with Puron Refrigerant (R-410A) 10 to 150 Nominal Tons (60Hz) (35 to 528 Nominal kw) 70 to 150 Nominal Tons (50Hz) (246 to 528 Nominal kw) a a a The AquaSnap chiller is an effective allin-one package that is easy to install and easy to own. AquaSnap chillers operate quietly and efficiently. Value-added features include: Rotary scroll compression HFC Puron refrigerant (R-410A) Low-sound AeroAcoustic fan system Easy to use ComfortLink controls Optional integrated hydronic pump package (60 Hz only) with VFD (variable frequency drive) compatible motors, with optional VFD on size models Coil design flexibility Microchannel coil technology available on all units, and RTPF coil technology available on sizes Accessory fluid storage tank on size models Optional digital scroll compressors on size models Features/Benefits Carrier s superior chiller design provides savings at initial purchase, at installation, and for years afterward. Costs less right from the start Carrier s AquaSnap chillers feature a compact, all-in-one package design that installs quickly and easily on the ground or the rooftop. The optional pump and hydronic components (60 Hz only) are already built in; this costs less than buying and installing the components individually. The chiller s fully integrated and pre-assembled hydronic system (60 Hz only) installs in minutes. No other chiller in this class installs so easily and inexpensively. The preassembled and integrated hydronic module utilizes top-quality components and pumps to ensure years of reliable operation. Carrier Corporation 2014 Form 30RAP-11PD

4 Unit Report Unit Report For 30RAP060 35%PG Unit Information Tag Name: 30RAP060 35%PG Model Number: 30RAP060 Condenser Type: Air Cooled Compressor Type: Scroll Nameplate Voltage: V-Ph-Hz Quantity: 1 Manufacturing Source: Charlotte, NC USA Refrigerant: R410A Independent Refrigerant Circuits: 2 Capacity Control Steps: 5 Minimum Capacity: 16.1 % Shipping Weight: 3267 lb Operating Weight: 3062 lb Unit Length: 89 in Unit Width: 93 in Unit Height: 79 in Accessories and Installed Options Cooler Heater Non-Fused Disconnect Low Sound Dual Pump, 7.5 HP Hot Gas Bypass Low Ambient Head Pressure Control BACnet Communications Single Point Chilled Water Storage Tank Wind Baffle Vibration Isolation Package Chiller Warranty Information (Note: for US & Canada only) First Year - Parts Only (Standard) Start-Up with 1st Year Carrier CCS Labor - 1st Unit Compressor Years 2-5 Parts & Carrier CCS Labor Ordering Information Part Number Description Quantity 30RAP0606D-G7F10 Packaged Chiller 1 Base Unit Cooler Heater Non-Fused Disconnect Low Sound Dual Pump, 7.5 HP Hot Gas Bypass Low Ambient Head Pressure Control BACnet Communications Single Point 30RA Chilled Water Storage Tank 1 30RA Wind Baffle 2 30RA Vibration Isolation Package 1 NOTE: ETO must be submitted for hydronic packages having glycol concentration of 30% or higher. Packaged Chiller Builder NACO 3.48 Page 3 of 12

5 Certified Drawing Certified Drawing for 30RAP060 35%PG Packaged Chiller Builder NACO 3.48 Page 4 of 12

6 Certified Drawing for 30RAP060 35%PG Packaged Chiller Builder NACO 3.48 Page 5 of 12

7 Field Wiring Diagram Field Wiring Diagram for 30RAP060 35%PG Packaged Chiller Builder NACO 3.48 Page 6 of 12

8 Performance Report Summary Performance Report For 30RAP060 35%PG AquaSnap TM Air-Cooled Scroll Chiller Unit Information Tag Name: 30RAP060 35%PG Model Number: 30RAP060 Quantity: 1 Manufacturing Source: Charlotte, NC USA Refrigerant: R410A Independent Refrigerant Circuits: 2 Shipping Weight: 3267 lb Operating Weight: 3062 lb Unit Length: 89 in Unit Width: 93 in Unit Height: 79 in Chiller Pressure Drop: 37.8 ft *Unit pressure drop listed includes losses due to chiller piping, fittings, 40 mesh factory supplied strainer and BPHX. Evaporator Information Fluid Type: Propylene Glycol Brine Concentration: 35.0 % Fouling Factor: (hr-sqft-f)/btu Leaving Temperature: 40.0 F Entering Temperature: 52.2 F Fluid Flow: gpm Condenser Information Altitude: 0 ft Number of Fans: 4 Total Condenser Fan Air Flow: CFM Entering Air Temperature: 95.0 F Integrated Pump Information Dynamic Head At Pump: ft Dynamic Head External To Chiller: 75.1 ft Performance Information Cooling Capacity: 49.8 Tons Total Compressor Power: 57.9 kw Total Fan Motor Power: 5.31 kw Pump Power: 5.26 kw Total Unit Power (without pump): 63.2 kw Total Unit Power (with pump): 68.5 kw Efficiency (without pump): 9.46 EER IPLV: EER A-Weighted Sound Power Level: 91 dba Accessories and Installed Options Cooler Heater Non-Fused Disconnect Low Sound Dual Pump, 7.5 HP Hot Gas Bypass Low Ambient Head Pressure Control BACnet Communications Single Point Chilled Water Storage Tank Wind Baffle Vibration Isolation Package Electrical Information Unit Voltage: V-Ph-Hz Connection Type: Single Point Electrical Electrical Amps Circuit 1 Circuit 2 MCA MOCP ICF Rec Fuse Size All performance efficiency data are without pump. Note: Weights and electrical values do not include separately shipped accessories. An uncoated Novation condenser coil was selected for this product. This is based on an installed location with postal code and a non-corrosive localized environment. Packaged Chiller Builder NACO 3.48 Page 7 of 12

9 Summary Performance Report For 30RAP060 35%PG Evaporator contains a glycol or other secondary coolants for freeze protection with a leaving chilled fluid temperature above 32 F and is certified in accordance with the AHRI Air-Cooled Water Chilling Packages Using Vapor Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) when tested with water at Standard Rating Conditions. Certified units may be found in the AHRI Directory at Sound power measured in accordance with ANSI/AHRI Standard NOTE: ETO must be submitted for hydronic packages having glycol concentration of 30% or higher. Packaged Chiller Builder NACO 3.48 Page 8 of 12

10 Acoustic Summary Acoustic Summary For 30RAP060 35%PG Unit Parameters Tag Name: 30RAP060 35%PG Model Number: 30RAP060 Condenser Type: Air Cooled Compressor Type: Scroll Chiller Nameplate Voltage: V-Ph-Hz Quantity: 1 Manufacturing Source: Charlotte, NC USA Refrigerant: R410A Shipping Weight: 3267 lb Operating Weight: 3062 lb Unit Length: 89 in Unit Width: 93 in Unit Height: 79 in Accessories and Installed Options Cooler Heater Non-Fused Disconnect Low Sound Dual Pump, 7.5 HP Hot Gas Bypass Low Ambient Head Pressure Control 1 - Chiller Height Above Ground 2 - Horizontal Distance From Chiller to Receiver 3 - Receiver Height Above Ground BACnet Communications Single Point Chilled Water Storage Tank Wind Baffle Vibration Isolation Package Acoustic Information (Full Load) Octave Band Center Frequency, Hz k 2k 4k 8k Total Sound pressure at specified distance in a free field, db A-Weighted Sound Pressure Level, dba Sound Power at Chiller Acoustic Center, db A-Weighted Sound Power, dba Notes 1 - Chiller Height Above Ground = 0.0 ft 2 - Horizontal Distance From Chiller to Receiver = 30.0 ft 3 - Receiver Height Above Ground = 3.0 ft Estimated Sound Power levels - db re: 1 picowatt Estimated Sound Pressure levels - db re: 20 micropascal Estimated sound levels given above are assumed to originate at the acoustic center of the chiller. Sound pressure level data used to develop this program was determined in accordance with AHRI Standard 575 for water chillers in a free field and ANSI/AHRI Standard 370 for air cooled chillers. Calculation methods used in this program are patterned after the ASHRAE Guide; other ASHRAE Publications and the AHRI Acoustical Standards. While a very significant effort has been made to insure the technical accuracy of this program, it is assumed that the user is knowledgeable in the art of system sound estimation and is aware of the tolerances involved in real world acoustical estimation. This program makes certain assumptions as to the dominant sound sources and sound paths which may not always be appropriate to the real system being estimated. Because of this, no assurances can be offered that this software will always generate an accurate sound prediction from user supplied input data. If in doubt about the estimation of expected sound levels in a space, an Acoustical Engineer or a person with sound prediction expertise should be consulted. Packaged Chiller Builder NACO 3.48 Page 9 of 12

11 Detailed Performance Report Detailed Performance Summary For 30RAP060 35%PG Unit Information Tag Name: 30RAP060 35%PG Model Number: 30RAP060 Condenser Type: Air Cooled Compressor Type: Scroll Nameplate Voltage: V-Ph-Hz Quantity: 1 Manufacturing Source: Charlotte, NC USA Refrigerant: R410A Capacity Control Steps: 5 Minimum Capacity: 16.1 % Shipping Weight: 3267 lb Operating Weight: 3062 lb Unit Length: 89 in Unit Width: 93 in Unit Height: 79 in Minimum Outdoor Operating Temp: -20 F Chiller Pressure Drop: 37.8 ft *Unit pressure drop listed includes losses due to chiller piping, fittings, 40 mesh factory supplied strainer and BPHX. Performance Information Cooling Capacity: 49.8 Tons Total Compressor Power: 57.9 kw Total Fan Motor Power: 5.31 kw Pump Power: 5.26 kw Total Unit Power (without pump): 63.2 kw Total Unit Power (with pump): 68.5 kw Efficiency (without pump): 9.46 EER Accessories and Installed Options Cooler Heater Non-Fused Disconnect Low Sound Dual Pump, 7.5 HP Hot Gas Bypass Low Ambient Head Pressure Control BACnet Communications Single Point Chilled Water Storage Tank Wind Baffle Vibration Isolation Package Electrical Information Unit Voltage: V-Ph-Hz Connection Type: Single Point Electrical Electrical Amps Circuit 1 Circuit 2 MCA MOCP ICF Rec Fuse Size Acoustics Information A-Weighted Sound Power Level: 91 dba Evaporator Information Fluid Type: Propylene Glycol Brine Concentration: 35.0 % Fouling Factor: (hr-sqft-f)/btu Leaving Temperature: 40.0 F Entering Temperature: 52.2 F Fluid Flow: gpm Condenser Information Altitude: 0 ft Number of Fans: 4 Total Condenser Fan Air Flow: CFM Entering Air Temperature: 95.0 F Packaged Chiller Builder NACO 3.48 Page 10 of 12

12 Detailed Performance Summary For 30RAP060 35%PG Integrated Pump Information Dynamic Head At Pump: ft Dynamic Head External To Chiller: 75.1 ft Packaged Chiller Builder NACO 3.48 Page 11 of 12

13 Detailed Performance Summary For 30RAP060 35%PG Integrated Part Load Value (ARI) IPLV: EER Unit Performance Percent of Full Load Capacity, % Percent of Full Load Power, % Unloading Sequence A A A A Cooling Capacity, Tons Total Unit Power, kw Efficiency, EER Evaporator Data Fluid Entering Temperature, F Fluid Leaving Temperature, F Fluid Flow Rate, gpm Fouling Factor, (hr-sqft-f)/btu Condenser Data Entering Air Temperature, F For some 75% operating points, the efficiency may be calculated at a condenser inlet air operating temperature as much as 0.8 degrees higher. All performance efficiency data are without pump. Note: Weights and electrical values do not include separately shipped accessories. An uncoated Novation condenser coil was selected for this product. This is based on an installed location with postal code and a non-corrosive localized environment. Evaporator contains a glycol or other secondary coolants for freeze protection with a leaving chilled fluid temperature above 32 F and is certified in accordance with the AHRI Air-Cooled Water Chilling Packages Using Vapor Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) when tested with water at Standard Rating Conditions. Certified units may be found in the AHRI Directory at Sound power measured in accordance with ANSI/AHRI NOTE: ETO must be submitted for hydronic packages having glycol concentration of 30% or higher. Packaged Chiller Builder NACO 3.48 Page 12 of 12

14 LEGEND EXV Electronic Expansion Valve MCHX Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil) *All units have Victaulic connections, sized for IPS Carbon Steel piping. Flow switch and strainer are standard on all units, with or without hydronic package. ENGLISH (cont) UNIT 30RAP OPERATING WEIGHT (lb) MCHX Condenser Coil, No Pump MCHX Condenser Coil, Single Pump (60 Hz only) MCHX Condenser Coil, Dual Pump (60 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (60 Hz only) Al-Cu Condenser Coil, Dual Pump (60 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (60 Hz only) Cu-Cu Condenser Coil, Dual Pump (60 Hz only) REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge MCHX (lb) Refrigerant Charge MCHX (lb) Ckt A/Ckt B 16.9/ / / / / / / / /59.5 Total Refrigerant Charge RTPF (lb) Refrigerant Charge RTPF (lb) Ckt A/Ckt B 65.5/ / / / / / /132.0 COMPRESSORS Scroll, Hermetic Quantity Speed (Rpm) (60 Hz)/ 2900 (50Hz) (Qty, Tons) Ckt A (2) 13 (2) 15 (2) 15 (3) 13 (3) 15 (1) 20 (1) 25 (3) 20 (3) 20 (3) 25 (Qty, Tons) Ckt B (2) 15 (2) 15 (3) 15 (3) 15 (3) 15 (3) 20 (3) 20 (3) 25 (3) 25 Oil Charge (Pt) Ckt A/Ckt B 13.8/ / / / / / / / /42.6 No. Capacity Steps Standard With Hot Gas Bypass Digital Compressor Option Minimum Capacity Step (%) Standard With Hot Gas Bypass Digital Compressor Option Capacity (%) Circuit A Circuit B COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (lb) (empty) Net Fluid Volume (gal) Maximum Refrigerant Pressure (psig) Maximum Water-Side Pressure Without Pump(s) (psig) Maximum Water-Side Pressure With Pump(s) (psig) CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 1 / / Drain (NPT) 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 CONDENSER FANS Standard Low-Sound AeroAcoustic Type Plastic Type, Axial, Vertical Discharge Fan Speed (Rpm) (60 Hz)/710 (50 Hz) No. Blades...Diameter (in.) No. Fans Total Airflow (Cfm), 60 Hz 38,800 38,800 48,500 58,200 58,200 67,900 77,600 87,300 97,000 Total Airflow (Cfm), 50 Hz 40,512 48,614 48,614 56,716 64,819 72,921 81,024 Optional Value Sound Type Propeller Type, Axial, Vertical Discharge Fan Speed (Rpm) (60 Hz)/950 (50 Hz) No. Blades...Diameter (in.) No. Fans Total Airflow (Cfm), 60 Hz 41,800 41,800 51,250 61,500 61,500 71,750 82,000 92, ,500 Total Airflow (Cfm), 50 Hz 42,809 51,371 51,371 59,932 68,494 77,056 85,618 CONDENSER COILS Novation MCHX Aluminum Tube, Aluminum Fin Novation MCHX Aluminum Tube, Aluminum Fin or RTPF Quantity (Ckt A/Ckt B) 1/1 1/1 2/3 3/3 3/3 3/4 4/4 4/5 5/5 Total Face Area (sq ft) Maximum Refrigerant Pressure (psig) HYDRONIC MODULE (Optional, 60 Hz Only) Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (gal) Total/Acceptance 10.3/10.3 CHASSIS DIMENSIONS (ft - in.) Length Width Height

15 30RAP UNITS WITHOUT HYDRONIC PACKAGE (SIZE 060 SHOWN) FIELD POWER SUPPLY TO EXPANSION TANK VIBRATION ELIMINATOR GATE VALVE VALVE PRESSURE GAGE FLOW SHUT OFF VALVES PUMP GATE VALVE VIBRATION ELIMINATOR FLOW LEGEND Airflow Through Condenser HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES: 1. Chiller must be installed level to within 1 / 8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. Power Wiring Chilled Water Piping a RAP UNITS WITH HYDRONIC PACKAGE (SIZE 060 SHOWN) FIELD POWER SUPPLY VIBRATION ELIMINATOR FLOW GATE VALVE LEGEND Airflow Through Condenser VIBRATION ELIMINATOR Power Wiring NOTE 5 HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM Chilled Water Piping NOTES: 1. Chiller must be installed level to within 1 / 8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, a Refrigerating, and Air-Conditioning Engineers) handbook for details. 5. Air separator required as close to chiller as possible (except primary/secondary systems). 57

16 TYPICAL PIPING DIAGRAM ON 30RAP UNITS WITH HYDRONIC PACKAGE LEGEND 1 Strainer (40 Mesh)/Blow-Down Valve 2 Expansion Tank (sizes only) 3 Pump 4 Electric Heater 5 Air Vent Connection Port 6 Pressure/Temperature Access Port 7 Heat Exchanger 8 Flow Switch 9 Balance Valve/Drain Plug 10 Pressure Relief 11 Isolation Valves 12 Flex Connections 13 Pressure Reducing/Fill Valve 14 Air Separator and Vent --- Factory Supplied a NOTE: Hydronic packages are not available for 50 HZ applications. 59