POWERFLO EQUIPMENT & MACHINERY RANGE
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- Marion Chase
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1 POWERFLO EQUIPMENT & MACHINERY RANGE
2 POWERFLO EQUIPMENT An Overview Of The Benefits Compared to traditional high or low pressure systems, or cleaning equipment and practices commonly seen in New Zealand today, Powerflo equipment: Promotes a systematic, ordered way of cleaning Is easy for all cleaning staff to understand and use Is very ergonomic and a lot safer All in one concept does away with up to four different hose and nozzle sets Everything is kept together and is tidy with great visual appeal The design and engineering of Powerflo equipment guarantees long life, simple maintenance and ease of cleaning. Bringing all these facets together will greatly reduce your water and chemical usage and will significantly lower your energy and labour costs What is Powerflo? Our Powerflo brand is another name for clever innovation, robust quality and industry experience. It specifically relates to food factory cleaning systems but encompasses a very broad range of products and systems. It includes many unique styles of machinery, medium pressure technology, mobile cleaning units, chemical dosing systems, distribution units and Clean In Place (CIP) systems to name a few. Here is a broad overview of some of the concepts that have many benefits for food factories: MEDIUM PRESSURE WASHDOWN SYSTEMS What is Medium pressure? Taking your normal low pressure, large volume washdown water and boosting it to a pressure of bar. What advantage does this give you? It decreases the amount of water used to clean. It increases the effectiveness of the cleaning, and in doing so, decreases the time taken to clean. Is it as simple as that? In essence, yes. However, the system s success is very dependent on having the right hardware (piping, hoses, couplers, guns, nozzles and lances) after the booster pump, to get the full benefit of it. 2 Hygiene Technologies Ltd 2014 Prices subject to change ALL PRICES EXCLUDE GST. PRICELIST ISSUE DATE: SEPTEMBER 2014
3 0800 REAL CLEAN ( ) How it compares to tradtional methods: The diagram at the below shows two commonly used wash down methods in New Zealand - high pressure (water blaster) and low pressure (standard 3-5 Bar pressure via hose and gun). These both come with certain disadvantages: HIGH PRESSURE systems have a narrow cleaning width which requires more time to cover the area to be cleaned than other systems, they have an aerosoling effect which promotes the spread of bacteria around the plant, they pose a higher risk of damage to plant and equipment and they are high maintenance. LOW PRESSURE systems, are huge wasters of water (higher cost for use/disposal and negative environmental impact), they are quite ineffective in cleaning performance resulting in greater reliance on chemical and time spent cleaning. MEDIUM PRESSURE washdown is where the factory water supply is boosted to between Bar ( psi) enabling an effective clean with the ultimate cleaning band width but without the negative effects listed above. Medium Pressure is the way of the future as it offers so many benefits to food processors with cost savings being just one of them. 3
4 MOBILE CLEANING SYSTEMS From foaming carts to all in one washdown, foaming and sanitising units, Powerflo has a mobile solution for your situation. Here are some examples: Powerflo Two Product Trolley Ruggedly built for use in food factories. The two product concept allows for a cleaning foam and sanitiser on the same unit and comes with a washdown nozzle for rinising off. Powerflo Technifoamer A truely portable unit that only requires compressed air to run. It produces an excellent quality shaving cream like foam, or if preferred, you can easily adjust it to a wetter foam. Powerflo Hurricane The full cleaning system on wheels. Simply plug this unit into water and three phase power and it will do the rest. Medium pressure washdown, or air assisted foam and sanitiser - all with the flick of a switch. 4 Hygiene Technologies Ltd 2014 Prices subject to change ALL PRICES EXCLUDE GST. PRICELIST ISSUE DATE: SEPTEMBER 2014
5 0800 REAL CLEAN ( ) CENTRALISED CHEMICAL DOSING What do we mean by Centralised? Chemical is dispensed from a bulk container through an automatic proportioning system. The mixture is then reticulated throughout the factory, as opposed to de-centralised systems, where the chemical is taken to the point of use as a concentrate and diluted there. Chemical concentration is set off-line, which means there is no interference from the operators. Central storage of chemicals means no concentrated chemicals stored in production areas. This has the major benefit of less handling of chemicals being required which is a great health and safety advantage (better compliance with overseas regulations which are becoming more stringent). Also, some other benefits of less handling of chemicals, are labour savings as well as lessening the risk of tampering withdilution settings. Chemicals are supplied in bulk where possible, due to reduced handling concerns as well as a reduced cost per litre of chemical. Separate water feed system means chemicals are diluted with cold water, unlike some European de-central systems, where it is diluted with the hot water used for rinsing. The Powerfo process significantly reduces surface corrosion and allows for maximum performance of the chemicals (especially the chlorinated ones) What is so good about the Powerflo centralised chemical dosing system, compared to what is commonly used in N.Z. today? Guaranteed dosage accuracy of +/- 0.1% of set point Flexible It can handle up to three different chemicals through one central system Runs at higher pressure and lower flow than other systems. This substantially reduces the amount of chemical used Dosing pumps require a lot less maintenance than commonly used proportioners such as Dosatron 5
6 DECENTRAL UNITS Whilst we always promote centralised chemical dosing over decentral because of the long term benefits, there is still application for decentral units if there are fewer than six cleanings stations. Decentral units differ from central systems in a number of ways however the primary difference is that all the components are located in the production room (chemicals, water pump etc). Different capacity units are available depending on the number of users. DISTRIBUTION UNITS Our distribution units are designed to tie together all the separate media used in cleaning a processing room, into one very easy to use, wall mounted mixing box. The media usually includes a pressurised cold water line, compressed air, pre-diluted alkaline detergent and prediluted sanitiser. Whatever is required by the cleaner at any particular stage, is selected by them from the easy to understand, colour coded valves on the top of the unit. The correct chemical/air mixture or pressurised water is then delivered to the cleaner via the quick connect coupler at the bottom of the unit. This attaches to an autoretract hose reel (optional), and a quick connect gun with interchangeable nozzles. These nozzles are for performing the different functions such as pre-clean, foam, rinse etc. and are colour coded to match the valves that supply those functions on the units. 6 Hygiene Technologies Ltd 2014 Prices subject to change ALL PRICES EXCLUDE GST. PRICELIST ISSUE DATE: SEPTEMBER 2014
7 0800 REAL CLEAN ( ) POWERFLO ACCESSORIES RANGE Washdown Guns/Nozzles Listed in this section are the most common accessories in the Powerflo range. However there are other options available - please discuss your requirements with us first - phone 0800 REAL CLEAN ( ). Image Vendor Code Description PF1311 Light duty water gun, chrome plated brass, can handle 65 C, max 7 bar. Comes with ¾ BSP threaded front for attaching accessories and on the inlet side, a ¾ standard garden hose connector PF132 Heavy duty lightweight* watergun, made of reinforced fibreglass with EPDM rubber cover, S/S handle, shaft & spring, max 12 bar, 50 C. Inlet is ½ BSPF * Only 480gms PF1324 Heavy duty brass watergun with EPDM rubber covers and S/S trigger. Adjustable spray pattern, max 24 bar, 95 C. Inlet is ½ BSPF PF130 Heavy duty stainless watergun, EPDM rubber covers and Viton seals. Trigger protection, adjustable spray pattern, max 24 bar, 95 C. Inlet is ½ BSPF PF142 Adjustable spray head, stainless body and EPDM rubber covers, max 16 bar, 80 C. Inlet is ½ BSPF 7
8 POWERFLO ACCESSORIES RANGE Medium Pressure Accessories Image Vendor Code Description PF128 Brass swivel with EPDM seals, ½ BSPM x ½ BSPF, max 30 bar PF102 S/S swivel with Viton seals, ½ BSPM x ½ BSPF, max 30 bar PF126 S/S quick coupling with Viton seals, ½ BSPF, max 200 bar PF064 S/S quick coupling nipple x ½ BSPF, max 200 bar PF144 S/S swivelling 13mm hosetail with ½ BSPM max 24 bar PF052 S/S swivelling 19mm hosetail with ½ BSPM max 24 bar PF146 Rubber coupler protector for PF094 PF094 Mechanically protected stainless steel ball valve assembly - with female quick coupling, max 60 bar, 95 C. Inlet is ½ BSPF 8 Hygiene Technologies Ltd 2014 Prices subject to change ALL PRICES EXCLUDE GST. PRICELIST ISSUE DATE: SEPTEMBER 2014
9 0800 REAL CLEAN ( ) POWERFLO ACCESSORIES RANGE Medium Pressure Accessories Image Vendor Code Description PF056 Short blue rinse nozzle complete - fits to PF094 ball valve assembly with quick coupling nipple PF058 Short white foam nozzle complete - fits to PF094 ball valve assembly with quick coupling nipple PF mm blue lance for rinsing - fits to PF094 ball valve assembly with quick coupling nipple PF134 Stainless rinse nozzle for PF056 ½ BSPM PF096 Rubber nozzle protector for PF056 - blue PF140 Nylon nozzle protector for PF058 - white 9
10 POWERFLO ACCESSORIES RANGE Hoses & Reels Image Vendor Code Description 8PF118 Yellow Goodyear Fortress anti-microbial HD wash down hose, sold per metre but can be made up complete with crimped fittings and protectors 8PF170 8PF172 8PF174 Hose set complete as above - 20 mtr Hose set complete as above - 25 mtr Hose set complete as above - 30 mtr PF148 Hose protector yellow (for 8PF118) PF1118 S/S hose clamp (11-18mm) PF1427 S/S hose clamp (14-27mm) Ordered to your requirment S/S European made retractable hose reel - various options available 10 Hygiene Technologies Ltd 2014 Prices subject to change ALL PRICES EXCLUDE GST. PRICELIST ISSUE DATE: SEPTEMBER 2014
11 0800 REAL CLEAN ( ) POWERFLO ACCESSORIES RANGE Hose End Foamer Image Vendor Code Description PF154 Hose end foamer complete Ltr bottle PF156 Hose end foamer complete Ltr bottle PF158 Spray gun complete with PF160 coupler (to fit PF154) Inlet is ¾ BSPF PF160 Quick release coupler to fit spray gun (PF158) 8PF162 Foamer lid only (to fit PF154) 8PF166 Suction tube only (to fit 8PF162 ) 8PF168 Foot strainer only (to fit 8PF166 ) 8PF Ltr bottle only (to fit PF154 ) 11
12 2014 EDITION CUSTOMER SERVICE: Freephone Orders: General: Cleaners & Sanitisers PO Box 2366, Stortford Lodge, Hastings Rangitane Road, Whakatu, Hastings Cleaning Equipment Hygiene System Tools Hygiene Supplies
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Pressure washers K 2 Basic The "K2 Basic" high-pressure cleaner is ideal for occasional use and removal of normal dirt around the home (e.g. bicycles, garden tools, garden furniture). High-pressure gun
More informationLubrication Tools and Equipment Portable Oil Drains
Portable Oil Drains Choose the fluid handling equipment that fits your needs. Traditional Drain: the traditional method for handling used fluids allows gravity to drain fluids from vehicle(s) into a portable
More informationK 2 K 2, ,
K 2 The "K2" features two smooth-running wheels, trigger gun, 4 m high-pressure hose, spray lance, dirt blaster with rotating pencil jet for removing stubborn dirt and a water filter which protects the
More informationK 5 Premium Home T 350
K 5 Premium Home T 350 The "K5 Home" with water-cooled motor and hose reel for ease of use. A high-pressure cleaner for moderate dirt. Including Home Kit (T 350, stone and facade cleaner). 1 2 3 4 1 2
More informationK 2 Car. K 2 Car, ,
K 2 Car The "K2 Car" pressure washer is a real all-rounder. The device features two smooth-running wheels and is ideal for light dirt and occasional use around the home, e.g. bicycles, garden furniture
More informationK 7 Premium. Outstanding performance. Plug n Clean. Quick Connect. Clean and tidy
K 7 Premium Suitable for removing stubborn dirt, e.g. on paths, in swimming pools, on bicycles or vehicles - the "K7 Premium" with water-cooled motor is tough on dirt. With hose reel for ease of use. 1
More informationK 2 Premium Car & Home
K 2 Premium Car & Home The "K2 Premium Car & Home features a convenient detergent tank. The pressure washer is ideal for cleaning dirty bicycles, garden furniture and mud-caked garden tools. The home kit
More informationPressure washers K 2 Basic
Pressure washers K 2 Basic The "K2 Basic" high-pressure cleaner is ideal for occasional use and removal of normal dirt around the home (e.g. bicycles, garden tools, garden furniture). Integrated fine mesh
More informationK 5 Compact. The "K5 Compact" high-pressure cleaner with water-cooled motor is suitable for moderate dirt. The machine is easy to store and transport.
K 5 Compact The "K5 Compact" high-pressure cleaner with water-cooled motor is suitable for moderate dirt. The machine is easy to store and transport. 1 Easy to transport 3 Quick Connect The high-quality
More informationK 7 Premium eco!ogic Home
K 7 Premium eco!ogic Home Made from up to 60% recycled material and 100% phthalate/pvc-free: the "K7 Premium Eco!ogic Home" with water-cooled eco-motor, eco-mode (-20% water/power), Home Kit and hose reel.
More informationK 5 Premium. Outstanding performance. Plug n Clean. Clean and tidy. Quick Connect
K 5 Premium The "K5 Premium" high-pressure cleaner with water-cooled motor and hose reel is designed for ease of use. Ideal for moderate dirt, e.g. large vehicles, stone walls and bicycles. 1 2 3 4 1 2
More informationK 2 Compact. K 2 Compact, ,
K 2 Compact Compact and lightweight, the K2 Compact pressure washer is easy to transport, making it ideal for all cleaning tasks around the home. This portable pressure washer includes a trigger gun, a
More informationK 4. Outstanding performance. Quick Connect. Plug n Clean. Hooked on tidiness
The "K4" for occasional removal of moderate soiling, e.g. on small vehicles, garden fences or bicycles. This high-pressure cleaner features a water-cooled motor. 1 2 3 4 1 Outstanding performance 3 Quick
More informationProducts K 7 Premium. Technical data
Products K 7 Premium Suitable for removing stubborn dirt, e.g. on paths, in swimming pools, on bicycles or vehicles - the "K7 Premium" with water-cooled motor is tough on dirt. With hose reel for ease
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K 2.200 Balcony Handy all-rounder for balconies. Ideal for flowerpots, balcony furniture etc. Better and faster results than with any scrubber and brush. Ideal for use as a second machine. TECHNICAL DATA
More informationK 5 Premium. Outstanding performance. Plug n Clean. Clean and tidy. Quick Connect
K 5 Premium The "K5 Premium" high-pressure cleaner with water-cooled motor and hose reel is designed for ease of use. Ideal for moderate dirt, e.g. large vehicles, stone walls and bicycles. 1 2 3 4 1 2
More informationK 4 Compact. K 4 Compact, ,
K 4 Compact The K4 Compact Pressure Washer combines power and energy efficiency its innovative water-cooled induction motor ensures enhanced performance and longer life. The K4 Compact has a Quick Connect
More informationVENDING PROVEN HYGIENE & CLEANING FOR WATER COOLERS. Performance Focus. Recommended Products
PROVEN HYGIENE & CLEANING FOR WATER COOLERS A powerfully effective and user friendly range of products widely used by machine manufacturers, distributors and vending operators to professionally clean all
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Medium-size mobile hot water high pressure washers for simple efficient cleaning The NEPTUNE 4 series delivers high performance, ease of use, low noise and high cleaning efficiency... as well as low running
More informationG 4.10 M. Gasoline Class. Petrol operation. Injector. The powerful petrol engine is easy to start and enables mains-free cleaning.
Gasoline Class 1 Petrol operation The powerful petrol engine is easy to start and enables mains-free cleaning. 2 Injector The G-range devices feature a special injector which dispenses detergent during
More informationK 3 K 3, ,
K 3 The Kärcher "K3" say Goodbye to normal dirt. High-pressure cleaner with Quick Connect gun, 6 m high-pressure hose suitable for occasional use around the home, e.g. on bicycles, garden fences and motorbikes.
More informationK 4 Compact. K 4 Compact, ,
K 4 Compact The "K4 Compact" with water-cooled motor is ideal for occasional removal of moderate dirt. This high-pressure cleaner is ideal for garden fences, bicycles and small vehicles. This machine is
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