Kube Engineering. Industry Guide. Power Industry
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1 Industry Guide Power Industry Trois Valley Street Murrieta, CA P F Quinn@kubeengineering.com 1
2 Application Guide Analytical Locations Water Treatment/Steam Cycle/Cooling Water Chlorine Influent Water Supply Condenser to Cooling Tower Conductivity Influent Water Supply Condensate Pump to LP Heaters Intermediate &LP Turbines to condenser Condenser to Make-up and Demineralization Boiler to HP Turbines Dissolved Oxygen Condensate Pump to LP Heaters LP Heaters to De-Aerator De-Aerator to Feed Pump Generator Hardness Influent Water Supply Condenser to Cooling Tower ORP Influent Water Supply LP Heaters to De-Aerator Condenser to Cooling Tower ph Condenser to Make-up and Demineralization Sodium Condensate Pump to LP Heaters Boiler to Super Heaters Intermediate &LP Turbines to condenser Condenser to Make-up and Demineralization Turbidity/SS Influent Water Supply TOC Inlet water Supply Make-up to Condensate Intermediate &LP Turbines to condenser Sodium Condenser to Make-up and Demineralization Phosphate Ammonia Others Hydrazine Silica Boiler to Super Heaters Super Heaters to HP Turbines Re-Heater to Intermediate and LP turbines Molybdate/Corrosion Inhibitors Laboratory Chloride Condenser to Cooling Tower Copper Condenser to Make-up and Demineralization Condenser to Cooling Tower Iron 2
3 Application Guide Analytical ISE Sensors Ammonia 1. Boiler Water 2. High purity water 3. Waste Water Ammonium 1. Boiler Feed Water Chloride 1. Steam Condensate 2. Cooling Water Chlorine 2. Cooling Water 3. Wastewater Conductivity/TDS 2. Feed water 3. Boiler Water 4. Steam Condensate 5. Condensate Polishing 6. Cooling Water 7. Wet Scrubbers 8. Wastewater Treatment Copper 1. Feed water 2. Steam Condensate Dissolved Oxygen 1. Feed water 2. Boiler Water 3. Steam Condensate 4. Wastewater PPM PPB Digital 3
4 Application Guide Analytical Hardness, Calcium 2. Cooling Water Total Organic Carbon 2. Condensate Polishing 3. Wastewater Treatment 4. Carbon breakthrough on heat exchangers 5. Carbide Cycle 6. Heat Recovery Steam Generator 7. Cooling Towers Phosphate (PO4) 1. Feedwater 2. Boiler Water 3. Cooling Water Sodium (Na+) 2. Steam Condensate 3. Condensate Polishing PPB PPM Total Dissolved Solids 2. Feedwater 3. Boiler Water 4. Steam Condensate 5. Condensate Polishing 6. Cooling Water 7. Wet Scrubbers 8. Wastewater Treatment Turbidity/Suspended Solids 2. Feedwater 3. Cooling Water 4. Wastewater Treatment 4
5 Application Guide Analytical ph/orp 2. Feedwater 3. Boiler Water 4. Steam Condensate 5. Condensate Polishing 6. Cooling Water 7. Wet Scrubbers 8. Wastewater Treatment 5
6 Application Guide Thermal Applications: Pump Protection Dual switch points may be set to alarm low flow or high temperature Monitor flow rates and consumption of hydrogen and carbon dioxide on a dryer. 6
7 Application Guide Sight Gauges Armored Level Gauges and Magnetic Flag Level Gauges Armored Sight Flow Indicators 7
8 8
9 Total Organic Carbon (TOC ) Analyzers 9
10 Application Guide Flow Applications RECOMMENDED PRODUCTS Desalination Volumetric Flowmeters (Vortex) -Measures flow for the supply of DI water in the water/steam circuit for desalination. Electromagnetic Flowmeter for raw water supply. Ultrasonic flowmeter for control of water volumes in main cooling water system. Ultrasonic flowmeter for DI applications due to a low conductivity, turbine rotors, vanes and bearings will suffer from lack of lubrication. Mags usually have problems with low conductivity, Vortex meters suffer erosion of vortex shedding strut and orifice plates are subject to erosion on the sharp-edge profile. Cooling lines Raw Sewage lines Water Distribution process where system shutdown in impossible Visual Flow Indicators and switches -Typically used in cooling circuits, test rigs, pumping skids. Lubrication Flow Monitoring Vortex Shedding- Bearing oil Cooler or water flow. Condensate motor cooling Cooling boiler feed pumps Gas compressor cooling Service and spray water Steam turbine fluid cooler Turbine Bearing Cooling Water for Heat Exchangers and Scrubbers Flue Gas Scrubber (Preso) 10
11 Application Guide Actuators Application Actuator Direction Size Travel Positioner Valve Extraction Steam 667 Reverse 70 2" Induction Steam 1052 Rotary Deg I/P Desuperheater 667 Reverse 34 3/4" H/P Desuperheater 667 Reverse 34 3/4" H/P Dump 585R Piston /4" HP I/P Letdown 667 Reverse /4" Cond Hotwell Make up 667 Reverse 30 3/4" H/P Letdown Enjector 667 Reverse 34 3/4" L/P Drum Level 667 Reverse /2" Cooling Tower Blowdown 667 Reverse 30 3/4" High Heat Valve 1052 Rotary Direct Deg Low Heat Valve 1052 Rotary Direct Deg Inlet Heat Valve 1052 Rotary Direct Deg I/P to Hot Water Heater 667 Reverse /2" Cooling Tower Make up 667 Reverse /8" Condensate Dump to Tank 667 Reverse 30 3/4" Condensate Make up 667 Reverse 30 3/4" Nox Tank Make up 667 Reverse 40 3/4" HP Drum Level 667 Reverse " L/P Steam Dump 1052K Rotary Direct Deg CTG ARU Cond Return 667 Reverse 30 3/4" AARU Condensate Return 667 Reverse 30 3/4" Gas Comp Unloading 657 Reverse 30 3/4" Attemperator 667 Reverse 30 3/4" Gas Comp Recirc 657 Reverse 30 3/4" 11
12 Electric Quarter Turn Actuators Electric Spring return Fail-safe Actuators 12
13 Application Guide Misc Equipment Bulk Transfers Waste Removal and Transportation Sediment Removal On-Site Chemical Storage Decontamination Services Clarifiers Containment Areas Storage Tanks Collection, transportation and recycling of settled solids. Lagoon clean-out Lagoon closure Digester clean-out Material transfer between lagoons or facilities EMERGENCY SERVICES Chemical spills Certified Confined Space Entry and Rescue 24/7 Emergency Response Hazardous Material Acceptable 13
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