LA90 DISCONTINUED IMPORTANT!
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1 The is available in a variety of configurations. Verify your configuration before beginning installation. THIS SIDE UP Packing List IMPORTANT! Advocate Lavatory System LA-Series Table of Contents Dimensions and Rough-Ins Frame and Channel Mounting...5 Hinge Mounting...6 Navigator Mixing Valve racket...7 Cabinet and Accessories Cabinets...8 Drain and Strainer...9 asin...10 P-trap...11 Optional Soap Dispenser...12 IR, IR3 and NDITE Activation Controls Dryer Housing...16 Terreon Cover Trap Cover...19 Cleaning and Maintenance...20 Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer. Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction. Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical power MUST remain off until installation is completed. After installation is complete, turn on the water supply first, then turn on the electrical power. Hardware supplied by installer must be appropriate for wall construction. Wall anchors used must have a minimum pull-out rating of 1,000 lbs. Product warranties may be found under Products on our Web site at bradleycorp.com Rev. ; ECM radley Corporation Page 1 of 20 10/25/2011 P.O. ox 309, Menomonee Falls, WI Phone: 800.RADLEY ( ) Fax: bradleycorp.com
2 Dimensions " (778mm) Optional Waste Receptacle 8" (203mm) " (403mm) 23" (584mm) 15" (381mm) 8" (203mm) Standard Height 23" (584mm) 7¾" (197mm) 25½" (648mm) 25½" (648mm) 12¾" (324mm) Juvenile Height 25½" (648mm) 12¾" (324mm) 38¼" (972mm) 38¼" (972mm) 34" (864mm) ADA 31" (787mm) ADA 23" (584mm) 7¾" (197mm) Optional Towel Dispenser 15" (381mm) 25½" (648mm) " (600mm) 15½" (394mm) 8" (203mm) Junior Height 25½" (648mm) 12¾" (324mm) 38¼" (972mm) 28" (711mm) 23" (584mm) 7¾" (197mm) Optional Storage Cabinet 15" (381mm) 25½" (648mm) " (600mm) 15½" (394mm) 8" (203mm) 2 10/25/2011 radley Corporation Rev. ; ECM
3 1a Rough-Ins for Advocate Lavatory Systems Triangular asin Frames are shown at Juvenile Height. Standard and Junior are similar. To ensure proper fit-up, the top and bottom channels must be parallel to each other. Hot and Cold (or tempered line) rough-ins are for left-hand station only. Waste and electrical rough-ins are for each station. Mounting Channels are shipped in the carton with the Terreon Cover. "A" Dimension "" Dimension Standard Height 23½" (597mm) 37½" (953mm) Juvenile Height 20½" (521mm) 34½" (876mm) Junior Height 17½" (445mm) 31½" (800mm) 33" (838mm) 5 16" Fasteners and Washers, minimum (8) Places: (4) top, (4) ottom 18¼" (464mm) "A" 1" (25mm) 14¾" (375mm) Ref. Valve Mounting Fasteners (2) Places (left-hand station only) 1½" (38mm) NPT Drain, Stub Out 2" (51mm) From Wall ottom Horizontal Mounting Channel Triangular asin Frame 2½" (64mm) W 4" (102mm) 6" (152mm) 3¼" (83mm) Finished Floor 4" (102mm) H 7" (178mm) C/T 3½" (89mm) 6" (152mm) 110V GFCI Outlet 5 16" Fasteners and Washers (4) Places Top Horizontal Mounting Channel ½" (13mm) Nominal Copper Tubing Supply, Stub Out 2" (51mm) From Wall (left-hand station only) 16" (406mm) 28" (711mm) 25" (635mm) "" Rough-In Notes: 1. Measure and mark a horizontal line 33" above the finished floor. This will indicate the top of the top mounting channel. Measure and mark a vertical centerline at the top channel center notch. Loosely secure the top channel member to the wall in two inner locations using the channel center top notch to locate the channel with the horizontal/vertical fixture centerline. The channel must be horizontal to the floor and positioned with the notches on top of the channel. 2. Secure the bottom channel to the wall 18¼" below the top channel using the center notch to locate the channel (minimum four fasteners). To ensure proper fit-up, the top and bottom channels must be parallel to each other. Tools Required: Standard and stubby Phillips screwdrivers Standard slotted screwdriver Level Adjustable wrench 5 16" nut driver radley Corporation Rev. ; ECM /25/2011 3
4 1b Rough-Ins for Advocate Lavatory Systems using Plywood acking 89¾" (2280mm) 89" (2261mm) " (1140mm) Top Horizontal Mounting Channel Plywood acking is to be the same thickness as the finished wall 33" (838mm) 18¼" (464mm) 44½" (1130mm) ottom Horizontal Mounting Channel Vertical Fixture Centerline Finished Floor 16" (406mm) 37" (940mm) 4 10/25/2011 radley Corporation Rev. ; ECM
5 1c Frame and Channel Mounting Slide the triangular basin frame pairs behind the top channel using the channel notches and A Using wall backing and 5 16" fasteners appropriate for your installation, loosely fasten the top channel to the wall at the two slots on both ends. When positioning the top channel: the flanged side rests against the wall the center notch is on the top side of the channel and is centered on the vertical fixture centerline. C L the frame notches to locate the frame members at the proper height (34" standard height, 31" juvenile height or 28" junior height). Secure the top channel to the wall at the slots on both ends and at two or more additional slot locations. DO NOT C OVERTIGHTEN FASTENERS. Top Mounting Channel Configuration for Standard Height (34") Top Mounting Channel Configuration for Juvenile Height (31") Secure the triangular frame members to the wall using two fasteners for each member. Leave top fasteners loose for installation of D basin bracket in Step 5-. Top Mounting Channel Configuration for Junior Height (28") Triangular asin Frame (qty. 2) Triangular asin Frame (qty. 2) Triangular asin Frame (qty. 2) radley Corporation Rev. ; ECM /25/2011 5
6 1d Hinge Mounting Each Lav System has two hinges. Left-hand hinge is shown. Right-hand hinge is similar. Mark and pre-drill the hinge bracket hole locations on the wall through the brackets. Make sure there is solid wall backing at bracket mounting locations. Thread the #10 fasteners through the hinge key holes into the wall but DO NOT TIGHTEN. Remove the hinge from the wall and set aside (to be installed after the dryer installation). A Insert the lower tab on the hinge into the notch in the upper channel (right-hand and left-hand side of the channel). Make sure the hinge plate is flush with the top of the mounting channel. Top mounting channel 6 10/25/2011 radley Corporation Rev. ; ECM
7 2 Navigator Mixing Valve racket Connect the hoses to the valve prior to installation. Secure the Navigator mixing valve bracket to the wall with solid backing (#10 hardware A supplied by installer). Connect the shut-off valves to the hot and cold supply. Connect the hoses from the Navigator mixing valve to the shut-off valves. Make sure the hot hose is connected to the hot side of the valve. radley Corporation Rev. ; ECM /25/2011 7
8 3 Cabinet Exterior Tab Top Interior Tab Top Secure the cabinets together at the top and bottom of the cabinets with the washers and #10 fasteners provided. Interior Tab ottom A Slide cabinet tabs into position over the "V" notch on the channel (coming from above and outside of the "V" notch. IMPORTANT: For proper fit, the cabinet's tabs must slide completely down to the bottom of the "V" notch (there are four notches per cabinet assembly, two top and two bottom). Exterior Tab ottom Cable Clips (optional) Clearance hole for wires and tubing 3a OPTIONAL: Paper Towel Dispenser/Storage/Waste Receptacle Cabinet A Slide the cabinet into the "V" notches on the top and bottom support channels (ref. Step 3 on page 5). For Paper Towel Dispenser: Load one paper roll through the cone. Place second paper roll on the bottom shelf. Storage Cabinet Waste Receptacle Paper Towel Dispenser 8 10/25/2011 radley Corporation Rev. ; ECM
9 4 Drain and Strainer The drain and strainer are installed prior to assembling the basin to the triangular frame members. Remove 4" from the bottom A of the tailpiece (do not save). Rotate the tailpiece to the back left side of the drain hub. Rubber Washer Friction Washer 4" (102mm) Secure the drain and strainer to the drain hub on the basin. OPTIONAL: use plumber's putty on the strainer lip. radley Corporation Rev. ; ECM /25/2011 9
10 5 asin A Position the basin on the triangular frame members. Secure the triangular basin frame and basin bracket to the wall using 5 16" fasteners and washers supplied by installer. Dryer Housing Mounting Pad Foam Tape Secure the basin flange to the cabinet flange using the #10 screws and washers supplied. IMPORTANT: The cabinet flange must be flush with the top of the basin flange. C Secure the basin pads on the bottom of the basin to the triangular basin frames in (4) places using the #10 screws and washers supplied /25/2011 radley Corporation Rev. ; ECM
11 6 P-trap A Center panel toe kick can be lifted up and rotated downward for more clearance. If the panel does not rotate down easily, loosen the #10 screws behind the panel. Secure the 1½" P-trap to the tailpiece on the underside of the basin. radley Corporation Rev. ; ECM /25/
12 7 Optional Soap Dispenser Soap Plunger Assembly To ensure proper soap valve priming, the soap valve body hose must be positioned level with or below the soap valve body. C Connect the male and female ends of the soap quick disconnect hoses. Slowly depress the plunger at least 30 times to "prime" the dispenser. Quick Disconnect Hose Assembly Quick Disconnect Hose Assembly A Remove the cap from the soap container. Insert the Quick Disconnect hose assembly into the soap container. Optional: Drill a 5 8" diameter hole into the soap cap. This will simplify removing empty containers and replacing with a full soap container. Position the soap container on the soap container tray (soap and tank are supplied by others). Find the hole underneath the cabinet and push up on the bottom of the soap container to "feel" (check) the volume of soap in the container /25/2011 radley Corporation Rev. ; ECM
13 8a IR Activation Control Do not plug transformer into GFI protected outlet until after activation control installation is complete. Sensor ( ) attaches with hook-and-loop fastener Water supply tubes to other basins Harness wires to other basins Install clips into the tracks where needed to support the tubes/wires. Guide the tubes/wires through the holes between the cabinets. Connect tubes/wires as shown. Transformer TMA Valve (Tempered Line is similar) asin Mounting racket Red supply tube Connect the faucet supply tubing to the Navigator mixing valve compression fittings. Trim tubing A if necessary. Red spade terminal Green spade terminal Green supply tube Wire harness lack spade terminal lack supply tube Circuit plug from transformer radley Corporation Rev. ; ECM /25/
14 8b IR3 Activation Control asin Mounting racket attery Holder (attaches to triangular basin frame with hook-and-loop fastener) Install clips into the tracks where needed to support the tubes/wires. Guide the tubes/wires through the holes between the cabinets. Connect tubes/wires as shown. TMA Valve (Tempered Line is similar) Connect the faucet supply tubing to the Navigator mixing valve compression fittings. Trim tubing A if necessary. Red supply tube Sensor cable from basin with red supply hose Sensor cable from basin with green supply hose Sensor cable from basin with black supply hose Green supply tube lack supply tube Plugs from battery holders 14 10/25/2011 radley Corporation Rev. ; ECM
15 8c NDITE Activation Control Power Cord from NDITE Cover asin Mounting racket Power management module (attaches to triangular basin frame with hook-and-loop fastener) Install clips into the tracks where needed to support the tubes/wires. Guide the tubes/wires through the holes between the cabinets. Connect tubes/wires as shown. Connect the faucet supply tubing to the Navigator mixing valve compression fittings. Trim tubing A if necessary. Red supply tube Sensor cable from basin with red supply hose Sensor cable from basin with green supply hose Green supply tube lack supply tube Sensor cable from basin with black supply hose Plugs from power management module radley Corporation Rev. ; ECM /25/
16 9 Adjust the Temperature This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110 F (43 C) may cause scalding. A Loosen the cap screw about ¼" (4 6 turns) and lift up the cover (do not remove). C Using the cover, turn the cartridge gently until desired water temperature is reached. Do not turn past stops as this may damage the unit. Push the cover down and tighten the screw. Turn on the water supply and check for leaks. IR: Turn on the electrical power and pass your hand in front of each station's sensor until all the air is purged from the lines and water is flowing smoothly. START-UP NOTE: Wait two full minutes after making the power connection before using the lav. The sensors will take up to eight full minutes (while not in use) to adapt to the bowl if another object is detected during the two-minute start-up period. IR3: Pass your hand in front of each station's sensor until all the air is purged from the lines and water is flowing smoothly. NDITE: After 60 minutes at 700 LUX, the system should be ready to operate. Pass your hand in front of each station's sensor until all the air is purged from the lines and water is flowing smoothly. Reinstall the access panel. H C 16 10/25/2011 radley Corporation Rev. ; ECM
17 10a Dryer Housing Remove the #10 nuts from the A screws and discard. Thread the screws through the panel and into the back side of the dryer housing. To avoid dryer activation during installation of remaining components, the dryer's power switch should be in the "OFF" position until after installation is complete. Make sure the power switch is in the "ON" position for testing the unit. Dryer Sensor Window 10b Dryer Range Adjustment Place hand parallel to the outside of the dryer vent. Increase the range by turning the adjustment dial clockwise until the dryer activates. Thread the #10 x 1½" screw (with washer) through the basin hole into the bottom side of the dryer housing. When the dryer housing is installed correctly, the dryer activation window should not interfere with the side of the dryer housing. Turn the range adjustment dial fully counterclockwise A to the "0" range. Dryer On/Off Switch radley Corporation Rev. ; ECM /25/
18 11 Terreon Cover Each cover has one left-hand hinge and one right-hand hinge. Check hinge configuration before securing to the wall. Left-hand hinge is shown. Do Not Overtighten Screws into Terreon Cover. A Slide each hinge onto the two #10 fasteners in the wall. Hinge must be flush with the top edge of the mounting channel Tighten the screws to secure each hinge to the wall. IMPORTANT: Make sure each hinge bracket release lever passes through the slots in the cabinet before securing to the wall. FOR HINGE ON THE "PAPER TOWEL DISPENSER ACCESSORY" END OF THE COVER: Slide the hinge onto the two #10 fasteners in the wall. Hinge must be flush with the top edge of the mounting channel Tighten the screws to secure the hinge to the wall. IMPORTANT: Make sure the hinge bracket release lever passes through the clearance hole in the top tray before securing to the wall. IMPORTANT: When installed correctly, the bottom of the hinge bracket release lever will be positioned ¼" above the clearance hole in the bottom panel /25/2011 radley Corporation Rev. ; ECM
19 11 Terreon Cover With the hinge U-channels in the "UP" position, align the Terreon cover top inserts with the hinge bracket holes. Secure the hinge brackets to the inserts with the two #10 x 3 8" screws and washers provided. Do Not Overtighten Screws into Terreon Cover. Mount the cover as high (far forward) as possible and adjust the back as needed after closing while at the same time checking for gaps. NDITE only: Connect the optional photovoltaic cell plug to the socket in the cover channel. IMPORTANT: Make sure the cell plug is fully engaged. Connect the barrel end of the photovoltaic cell plug to the barrel end of the power management module cable (refer to NDITE installation). D Attach the 5 16" bolt and nut provided through the slot in the cabinet at the locking bracket locations. The bracket will "catch" under the bolt when the cover is closed. Mount the locking brackets to the cover with the two C #10 x 3 8" screws provided. radley Corporation Rev. ; ECM /25/
20 11 Terreon Cover E Carefully rotate the cover down and slide it back toward the wall. Snap the cover in place to secure. The cover should rest snugly against the wall. If the cover does not lock into place, lift the release lever on the bottom of each end of the cabinet to release the cover. To adjust the cover, loosen the two U-channel screws, then slide the cover forward or backward before tightening (refer to Step 9-). 12 Trap Cover Slide the trap cover up approximately ¼" to align the clearance hole on the trap cover with the U-nut on the stainless cabinet. Position the trap cover bottom "hooks" onto the outer edges of the toekick panel, then rotate the A cover up into position. Secure the trap cover to the cabinet with two #10 security screws and wrench provided. C IMPORTANT: The trap cover face should be flush with the cabinet panel face /25/2011 radley Corporation Rev. ; ECM
21 Cleaning and Maintenance for Terreon Material Description: Terreon is an NAH Certified densified solid surface material composed of polyester resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives. Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula 409 or Windex. Stubborn Stains: Remove tough stains with Ajax, Comet, or Soft-Scrub and a green Scotch-rite pad or lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch-rite pad. Special Situations for Terreon Material Scratches: Remove scratches with a green Scotch-rite pad. The finish can then be renewed with a maroon Scotch-rite pad, followed by a white Scotch-rite pad or 30-micron sandpaper. Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly after cleaning. Restoring the surface: Use Hope s Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface material. radley recommends additional care and maintenance for the darker colored Terreon, for complete instructions on this additional maintenance refer to radley technical document #1505. Do not use strong acid or alkaline chemicals and cleansers to clean Terreon. If these chemicals come in contact with the surface, wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects. Repair Kits: Terreon repair kits are available. Contact your radley representative or distributor for part numbers and pricing. Repair kits are made to order and have a shelf life of 30 days. Terreon is a unique, cast solid surface material. Aggregate flow and distribution as well as shades of color can vary from product to product creating natural characteristics. Cleaning Stainless Steel Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated. Routine Cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning solution per the manufacturer's instructions and always use a soft cloth or sponge to avoid damaging the finish. Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as all stainless steel cleaner or a soft abrasive. Always follow the manufacturer's instructions and apply in the same direction as the polish lines. Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool or stainless steel brushes. Special Situations for Stainless Steel Material Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance with the manufacturer's instructions. Many of these products leave a protective coating that helps prevent future smears and fingerprints. Grease and Oil: To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufacturer's instructions and in the direction of the polish lines. Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist. Do not permit salty solutions to evaporate and dry on stainless steel. The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure. Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided. rand Names Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions. radley Corporation Rev. ; ECM /25/
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