PRINTING TECHNOLOGY & INNOVATION DAYS FOR FLEXIBLE PACKAGING. 14 / 15 March 2018 Durban, South Africa

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1 PRINTING TECHNOLOGY & INNOVATION DAYS FOR FLEXIBLE PACKAGING 14 / 15 March 2018 Durban, South Africa 0

2 PRINTING TECHNOLOGY & INNOVATION DAYS FOR FLEXIBLE PACKAGING HOSTED BY: 1

3 PRINTING TECHNOLOGY & INNOVATION DAYS FOR FLEXIBLE PACKAGING SLEEVES AND ROLLERS FOR PRINTING & LAMINATION SONJA HAESEN GENERAL MANAGER, GERMANY 2

THE COMPANY FOR SLEEVES AND ROLLERS - Family company, founded in 1928 in Milan, Italy, as manufacturer of printing rollers (first leather, then rubber covered) - In 1978, today s owner Felice Rossini

4 THE COMPANY FOR SLEEVES AND ROLLERS - Family company, founded in 1928 in Milan, Italy, as manufacturer of printing rollers (first leather, then rubber covered) - In 1978, today s owner Felice Rossini invented the revolutionary Speedwell sleeve for gravure & laminationand opened the door to the international market - TODAY: 450 employees, 7 production facilities in 6 countries and on 4 continents 3

5 Rossini World Headquarters Milano L Aquila Cabrera de Mar Spagna (Milan - Company Headquarters), L Aquila (Italy), Atlanta (USA), Barcelona (Spain), Sao Paulo (Brazil), Timisoara (Rumania) and a new factory in Pune (India), all linked by an efficient worldwide distribution system. San Paolo Brasile Timisoara Romania Atlanta USA Pune India

6 PRODUCTS PORTFOLIO RUBBER ROLLERS AIR MANDRELS SLEEVES FOR FLEXO, GRAVURE & OFFSET ADAPTER SLEEVES EQUIPMENT EVOLUTION Automatic Cleaning System for central cylinder Flexo Presses RS STORAGE SYSTEM PRIMA Grinding Machine

Fibreglass core sleeve is produced with extremely low intereference value in filament winding

7 The Core of EVERY PRODUCT 100% Traceability in the Process Full production history of every product, serial number and order specifics encapsulated in the base (GFK) sleeve. Fibreglass core sleeve is produced with extremely low intereference value in filament winding method, guaranteeing a very good a stable fit on the mandrel S.p.A. is a certified company according UNI-EN-ISO 9001:2008 since 1995

8 AIR FLEXO SLEEVES Thin A - Sleeve Photoflex Sleeve Evergreen Sleeve Everstat Sleeve Everglass Sleeve Starcoat Sleeve

9 AIR FLEXO SLEEVES THIN A - plate sleeve The Thin A sleeve is made of special reinforced fibreglass. It is mainly used for the very first printing repeat possible on the air mandrel EVERGREEN plate sleeve for water based inks Hard coat sleeve with green polyurethane surface. Not conductive, therefore recommended for printing with water based inks. Standard supply with PU Slot - from 7 [mm] thickness

10 EVERSTAT conductive plate sleeve Sleeve covered with Anti-Static Polyurethane for printing with solvent-based inks PU Slot standard and PU Ring available upon request. AIR FLEXO SLEEVES STARCOAT conductive sleeve with 3 years warranty Top line product with special construction to provide maximum dimensional stability on long term. Standard supply with Special PU Protection Ring with integrated slot.

11 AIR FLEXO SLEEVES PHOTOFLEX for full tone printing Rubber sleeve with a special antistatic (conductive) polymer. Resistant against Ethylacetate, Alcohol and MEK High precision ground surface, suitable for full tone printing, lacquering and laser engraving. Standard Hardness : 65 Shore D (available in other hardness values for the different printed substrates)

12 AIR FLEXO ADAPTERS - CARRIER CARRIER SIDE AIR Second air flow in the CARRIER Rossini sleeve CARRIER STANDARD Machine Mandrel with air flow Adapter sleeve operating like an air cylinder: With separate air connection The plate sleeve is mounted on top with 6 bar air pressure

13 AIR FLEXO ADAPTERS - CARRIER CARRIER FLOW THROUGH Single air flow from the MANDREL Rossini sleeve Machine Mandrel with air flow If the machine does not provide a separate air supply for the adapter, the air can be taken from the mandrel: The air holes of mandrel and adapter are overlapping A bayonet slot holds the adapter on the mandrel during sleeve changeover 12

14 AIR FLEXO ADAPTERS - CARRIER AIR CARRIER - Standard Adapter Sleeve with carbon fiber surface for standard designs with no bouncing problems and speeds up to 350 m/min. The Product is available as Side Air and Flow Through configuration

15 AIR FLEXO ADAPTERS - CARRIER CARBOBRIDGE High Performance Manufactured with High Modulus Carbon Fibre, Aluminum flanges and a steel protection ring with integrated slot. Engineered to damper and reduce bouncing and for high printing speeds. The product is available as Side Air and Flow Through configuration

Tapered Speedwell Sleeves Rubber Rollers s special rubber compounds are available as Speedwell sleeve and on steel rollers for different applications, such as: opressure roller in gravure printing

16 Tapered Speedwell Sleeves Rubber Rollers s special rubber compounds are available as Speedwell sleeve and on steel rollers for different applications, such as: opressure roller in gravure printing otransfer roller lamination machines oguiding roller, Impression roller, dosing roller oimpression roller in solventless lamination machines, for hotmelt applications opressure roller in extrusion and sillicone coating machines

Printing Assistance Compound according to the specs of the ESA system manufacturer (ACE, ELTEX, ENULEC,

17 HONY Sleeve Tapered Speedwell Sleeves Rubber Rollers ESARED for gravure printing ATEX CERTIFIED EXPLOSION PROOF PRINTING ELASTOMER Designed for pressure roller installed in Rotogravure printing with ESA - Electrostatic Printing Assistance Compound according to the specs of the ESA system manufacturer (ACE, ELTEX, ENULEC, HURLETRON, ROTADYNE, SPENGLER) Hardness Availability : from 70 to 90 Shore A Max Resistance to Pressure : up to 15 [Kg/cm]

HONY Sleeve Tapered Speedwell Sleeves Rubber Rollers BLACK ESA for gravure printing Designed for pressure roller installed in Rotogravure printing with ESA - Electrostatic Assist Systems Volumetric,

18 HONY Sleeve Tapered Speedwell Sleeves Rubber Rollers BLACK ESA for gravure printing Designed for pressure roller installed in Rotogravure printing with ESA - Electrostatic Assist Systems Volumetric, surface and dynamic resistance and insulation values according the specs of the ESA system manufacturer (ACE, ELTEX, ENULEC, HURLETRON, ROTADYNE, SPENGLER) Hardness Availability : from 65 to 90 Shore A Max Resistance to Pressure : up to 25 [Kg/cm]

HONY Sleeve Tapered Speedwell Sleeves Rubber Rollers NEOPRESS G STAT Conductive rubber compound for gravure printing and solvent-based lamination, high resistance

19 HONY Sleeve Tapered Speedwell Sleeves Rubber Rollers NEOPRESS G STAT Conductive rubber compound for gravure printing and solvent-based lamination, high resistance to solvents (acetate, alcohol, MEK) NEOPRESS B RED 85 Shore (A) Rubber compound for high line pressure, not conductive. Applications: impression roller for lamination

HONY Sleeve POLYCOAT G green Tapered Speedwell Sleeves Rubber Rollers Specifically formulated for applying bi-component solventless adhesive

70 to 90 Shore A Max Vorking temperature : up to 140 C Max Working Pressure : 25 [Kg/cm] HYPALON F light blue Formulated for coating hot melt

20 HONY Sleeve POLYCOAT G green Tapered Speedwell Sleeves Rubber Rollers Specifically formulated for applying bi-component solventless adhesive hot melt applications in LAMINATION PROCESS Transfer Roller Special surface tension for optimized glue transfer Hardness Availability : from 70 to 90 Shore A Max Vorking temperature : up to 140 C Max Working Pressure : 25 [Kg/cm] HYPALON F light blue Formulated for coating hot melt and monocomponent solventless adhesives Hardness: from 60 to 90 Shore A. Maximum working temperature of 160 C. Max Working Pressure : 25 [Kg/cm]

21 PRIMA 250/300/350 PRIMA 250/300/350 EQUIPMENT

RS-Storage System Solid construction in lacquered steel Modular construction - expandable Flexible storage spaces Easy and quick installation STORAGE CAPACITY Sleeve dia.

22 RS-Storage System Solid construction in lacquered steel Modular construction - expandable Flexible storage spaces Easy and quick installation STORAGE CAPACITY Sleeve dia.(1) per Row per Rack Basic Frame Each Additional Module (5 Racks) (4 Racks) up to 90 up to 450 up to up to 78 up to 390 up to up to 66 up to 330 up to up to 46 up to 230 up to up to 30 up to 150 up to up to 28 up to 140 up to 112 DIMENSIONS (2) Basic Frame Additional Frame Rack length 4,5 mt 3,8 mt System Height 3,5 mt 3,5 mt System Width 2,6 mt 2,6 mt Fixed Racks 2 1 Mobile Racks Levels per Rack Load capacity 400kg each Rack Max. sleeve height (for 2 sleeve levels per rack) 1.340mm Dimensions refer to a standard storage system CUSTOMIZED SOLUTION AVAILABLE

EVOLUTION Automatic Cleaning System for CIC Flexo Presses GIVE MORE FLEXIBILITY TO YOUR PRODUCTION CHANGE THE FILM SIZE WITHOUT LIMITATIONS/PROBLEMS REDUCE THE PRESS DOWNTIME AND KEEP THE

23 EVOLUTION Automatic Cleaning System for CIC Flexo Presses GIVE MORE FLEXIBILITY TO YOUR PRODUCTION CHANGE THE FILM SIZE WITHOUT LIMITATIONS/PROBLEMS REDUCE THE PRESS DOWNTIME AND KEEP THE PRINT CYLINDER ALWAYS CLEAN IMPROVE YOUR FINAL PRINT QUALITY INCREASE THE SAFETY LEVEL FOR YOUR WORKERS (NO MORE HAND-CLEANING DANGEROUS OPERATIONS) COMPETITIVE R.O.I. ATEX - UL/CSA EC CERTIFIED

24 PRIMA PRIMA 200/250/300 PRIMA is the Grinding Machine engineered by to work rubber rollers and sleeves. Perfect results for : Crowned Surface Steps Conical Coupling Parallel Grinding Etc. PRIMA PLC grants the repeatibility of the working cycle, an Operator frindly interface Minimized Maintenance and a reduced space for installation. Simply PERFECT!

25 24 THANK YOU FOR YOUR ATTENTION.

FLEXO v/s GRAVURE. Aleix Mas Comexi, Spain

FLEXO v/s GRAVURE. Aleix Mas Comexi, Spain FLEXO v/s GRAVURE Aleix Mas Comexi, Spain Contents A brief history in the Indian context. Basics. Advantage gravure. Why flexo. Advantage flexo. Trends Typical costings. Conclusion History India typically