Table of Contents. Installation, Operation, and Maintenance Manual ELBPxx

Transcription

1 Series ELBP8/ELBP30 FUSE C 4Vac R NC NO 0 min 5 Delay Off Actuator GROUND NEUTRAL LIVE Reset R CAUTION 5 VOLTS ONLY Zone Wired Module 4038 Dry Contacts Pump Boiler ELBP50 GROUND NEUTRAL Reset 8 Zone Wired Module 4038 AVERTISSEMENT!!! Consulter le manual avant l usage Amps: Maximum 5 Serial #: XXX-XXXX Phase/Freq: /60 Cycles Max Temp: 00C/F Volts: 0/4 VAC Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 I N 7 6 Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. 5 M A D E Before servicing, disconnect power supply SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. Any alterations to electrical wiring and controls renders warranty null & void. 4 CAUTION Installation must conform to local codes. Check valve(s) if required are the installers responsibility. C A N A D A WARNING!!! Consult Manual Before Use MODEL #: ELBP30 D.O.M: Nov, 03 Max Pres: 5psi/86kPa Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) Any alterations to electrical wiring and controls renders warranty null & void. FUSE R 4Vac C R DO NOT PLUG! PRESSURE RELIEF VALVE This pipe should be extended to within 6 inches of the floor by the installer. DO NOT PLUG! PRESSURE RELIEF VALVE This pipe should be extended to within 6 inches of the floor by the installer. 3 I N Boiler Phase/Freq: /60 Cycles Max Temp: 00C/F Amps: Maximum 5 Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 Before servicing, disconnect power supply Dry Contacts Delay Off Serial #: XXX-XXXX Actuator AVERTISSEMENT!!! Consulter le manual avant l usage Max Pres: 5psi/86kPa Volts: 0/4 VAC CAUTION M A D E NC NO 0 min 5 WARNING!!! Consult Manual Before Use MODEL #: ELBP8 D.O.M: Nov, Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) Pump LIVE CAUTION 5 VOLTS ONLY

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3 Table of Contents Warnings Servicing Function 3 Unpacking 3 Installation Tools Needed 4 Panel Components (Diagram) 4 Dimensions 5 Panel Components Breakdown 6 Specifications & Listings 7 Panel Mounting 8 Piping Hookup 0 Fill & Purge Panel Control Sequence & Wiring Wiring Diagram 3 Troubleshooting Disclaimer Group Inc. shall not be responsible for errors in its brochures or printed materials. Group Inc. reserves the right to alter its products at any time without notice, provided that alterations to products already on order shall not require material changes in specifications previously agreed upon Group Inc. and the Purchaser. All trademarks in this material are property of the respective companies. and the logotype are trademarks of Group Inc. All rights reserved. L6

4 Product Safety Information Warnings The zone control panel is for indoor use only and must be installed by a qualified installer/service technician. This product must be installed and operated in strict accordance with the terms set out in this manual and in accordance with the relevant requirements of the Local Authority Having Jurisdiction. Failure to comply will result in a void of warranty, and may also result in property damage, serious injury, or death. Servicing Prior to commencing installation of this panel it is necessary to read and understand all sections of this manual. The symbols below are used throughout this document to ensure proper operation of the panel, and your safety. Please pay attention to these symbols. Warning Possible Hazard Warning Live Power Warning Hot Pipes Warning Treated Water In order to avoid injury or death, switch off the power to the panel prior to inspecting or making connections to the terminal strip. Function This zone control panel can provide mixing, distribution, and zoning for a wide variety of hydronic heating applications. The effectiveness of the system is dependant on the system being designed and installed correctly. Proper consideration of factors such as BTU loads, outdoor design temperature, indoor design temperature, room setpoint temperature(s), differential fluid temperatures, head loss, flow rates, and transfer capacities of the heat emitters is critical. Once these factors have been considered and the system requirements determined, these can then be evaluated and compared to the panel capabilities. Note: For boiler operation see the boiler manual included with your ELBP panel. L6

5 DO NOT PLUG! PRESSURE RELIEF VALVE This pipe should be extended to within 6 inches of the floor by the installer. CAUTION 5 VOLTS ONLY Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) MODEL #: ELBP8 D.O.M: Nov, 03 Before servicing, disconnect power supply WARNING!!! Consult Manual Before Use Max Pres: 5psi/86kPa Volts: 0/4 VAC AVERTISSEMENT!!! Consulter le manual avant l usage Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 Serial #: XXX-XXXX Phase/Freq: /60 Cycles Max Temp: 00C/F Amps: Maximum 5 Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. FUSE R C 4Vac R 8 Zone Wired Module 4038 NC NO Actuator 0 min 5 Delay Off Reset Dry Contacts Pump Boiler Unpacking Unpacking Step Examine carton for any damage that may have occurred during shipping. If damage is visible notify your courier and supplier immediately. Step Step 3 Step 4 Open the carton by removing the staples. Remove the cardboard spacers from the carton, then remove the panel from the carton. Lift the panel by the base, not the enclosure. There are two screws holding the cover to the backplate. Remove these with a Philips head screwdriver and put them aside. This panel is heavy; -3 person lift required. LIVE NEUTRAL GROUND CAUTION Installation Tools Needed Level Screwdriver or power drill Flat head bit Phillips head bit # adjustable wrenches (or 30mm wrenches) L6 3

6 DO NOT PLUG! PRESSURE RELIEF VALVE This pipe should be extended to within 6 inches of the floor by the installer. CAUTION 5 VOLTS ONLY Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) MODEL #: ELBP8 D.O.M: Nov, 03 Before servicing, disconnect power supply WARNING!!! Consult Manual Before Use Max Pres: 5psi/86kPa Volts: 0/4 VAC AVERTISSEMENT!!! Consulter le manual avant l usage Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 Serial #: XXX-XXXX Phase/Freq: /60 Cycles Max Temp: 00C/F Amps: Maximum 5 Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. FUSE R C 4Vac R 8 Zone Wired Module 4038 NC NO Actuator 0 min 5 Delay Off Reset Dry Contacts Pump Boiler Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) Before servicing, disconnect power supply MODEL #: ELBP30 D.O.M: Nov, 03 WARNING!!! Consult Manual Before Use Max Pres: 5psi/86kPa Volts: 0/4 VAC AVERTISSEMENT!!! Consulter le manual avant l usage Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 Serial #: XXX-XXXX Phase/Freq: /60 Cycles Max Temp: 00C/F Amps: Maximum 5 Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. DO NOT PLUG! PRESSURE RELIEF VALVE This pipe should be extended to within 6 inches of the floor by the installer. SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. CAUTION 5 VOLTS ONLY Reset W W W W R min Delay Off Panel Specifications Panel Components (Diagram) LIVE NEUTRAL GROUND 6 7 CAUTION CAUTION LIVE NEUTRAL FUSE GROUND 0 5 NC NO R C R C R C R C R C 4Vac Actuator Dry Contacts Pump Boiler 8 Zone Wired Module d d d d d d d d Dimensions 4-3 4" 9-4" a c b 37- " 4 L6

7 Panel Components Breakdown # Components Component Description Electric boiler The electric boiler supplies hot water to the system, and is activated when there is a call for heat via a built in flow switch (see page xx for details). Requires 40V power source. ELBP8 Part Number (Qty.) ELBP30 HA00840 () HA040 () Junction box Wiring connection box for 40V n/a n/a 3 Stat 8 Zone Wired Module Connects room thermostats to their corresponding actuators. Each zone has an LED which indicates a call for heat () 4 4Vac Transformer Supplies 4V power to the Stat n/a n/a 5 Electrical box Houses transformer wiring n/a n/a 6 Terminal strip Field wiring connections n/a n/a 7 Pressure relief valve Vents excess system pressure n/a n/a 8 Y strainer Removes entrained air n/a n/a 9 Automatic air vent Automatically vents entrained air n/a n/a 0 Pump Ball valve The circulator moves the heated fluid through the hydronic system when there is a call for heat from the thermostat. See pg 6 for pump curve. Allows for panel isolation for fill & purge/maintenance PUMP558 () Accessory pack Installation Acessories ACCELBP () n/a n/a a " nitrile washer Spare washers for pump NTRWSH (4) b ¾" nitrile washer Washers for adapters, plus spares for ball valves NTRWSH34 (8) c Mounting screw Screws to mount panel to wall n/a (4) d Piping adapters ¾"MSBP Χ "NPT Lead Free adapters n/a (4) L6 5

8 Specifications & Listings Headings ELBP8 ELBP30 ELBP50 Listing cetlus Conforms to CAN/CSA-C No.4, UL508 Dimensions 37.5" W Χ 9.5" H Χ 4.75" D Weight Nominal panel output 30,000 BTU Max ambient temperature 0ºF Max water temperature Settable fluid temperature range 0-40ºF Power supply 0-0V Power supply 0-40V Circulator Non-ferrous Grundfos 5-58 Piping ¾" Stainless steel tubing Piping connections " FNPT Backplate Galvanized steel Enclosure Powder coated steel UPS5-58CIL Pump Curve Head (feet) Flow (gpm) st Speed nd Speed 3rd Speed 6 L6

9 Panel Installation Panel Mounting Prior to mounting the panel, ensure the wall is capable of supporting the weight of the panel, and that the required 0V & 40V wiring is available at the installation location. See page xx for wiring details. The top of the panel should be a minimum of 5 feet from the floor, with sufficient space left at the bottom for required piping. Step Step Step 3 Step 4 Step 5 Step 6 Using a level at the minimum height of 5 feet, draw a straight line on the wall. Mark stud locations. If the panel cannot be secured directly to the studs, a backing board may be needed to properly install the panel. Screw three of the supplied mounting screws into the studs or backing board 3" from the desired height, 6" and 6" apart (see diagram). Lift and place the panel onto the mounting screws using the keyhole slots. Screw the remaining mounting screws into place, and tighten all screws. Refer to piping hookup, fill and purge, and wiring instructions before replacing the cover. L6 7

10 Piping Hookup Step Identify the piping connections on the panel. You will need x 30mm, or large adjustable or smooth jaw pipe wrenches to tighten the fittings. Step Step 3 Ensure that the panel is mounted in the correct position Connect the adapters to the supply and return piping on the panel, using the supplied washers. Do not overtighten the panel connections, as this will damage the rubber washers. A C B D E F Do not overtighten brass nuts! Note: Use precautions when soldering or applying heat within 6" of the panel. 8 L6

11 This pipe should be extended to within 6 inches of the floor by the installer. Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) MODEL #: ELBP8 D.O.M: Nov, 03 WARNING!!! Consult Manual Before Use Max Pres: 5psi/86kPa Volts: 0/4 VAC AVERTISSEMENT!!! Consulter le manual avant l usage Serial #: XXX-XXXX Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 Phase/Freq: /60 Cycles Max Temp: 00C/F Amps: Maximum 5 8 Zone Wired Module 4038 NC NO Actuator 0 min 5 Delay Off Reset CAUTION 5 VOLTS ONLY LIVE NEUTRAL GROUND FUSE R C R 4Vac Dry Contacts Pump Boiler Any alterations to CAUTION electrical wiring and controls renders warranty Before servicing, null & void. disconnect power Installation must conform supply to local codes. Check valve(s) if required are the installers responsibility. SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. DO NOT PLUG! PRESSURE RELIEF VALVE Pressure Relief piping - extend to within 6 inches of the fl oor. System Supply System Return Expansion tank hookup L6 9

12 Fill & Purge The following steps are recommended in order to fill the panel with water and purge entrained air once piping is completed, and before activation of the panel. Note: Additional purging steps may be required for the rest of the system. The discharged system fluid from the fill and purge process is not for consumption or washing. Step Step Ensure the panel is not powered. Close valve E, or ensure expansion tank piping is closed/plugged. Step 3 Fully close valves A and B. Step 4 Step 5 Plug pressure relief valve D for Fill & Purge only. Attach purge hose (not included) downstream of B. Run hose to bucket or drain. Step 6 Attach fill hose (not included) to A. Step 7 Open valve A. Step 8 Open valves B and C. Step 9 Watch the purge hose in the pail until you observe a steady stream of water (no air or spitting). Step 0 Open valve E. Step Fill the system to the required operating pressure. Step Close valve A. Step 3 Remove plug from D. Step 4 Remove fill and purge hoses. Step 5 Check for leaks at connections. If any leaks are found, tighten the connection (using a backup wrench on statinless steel and brass connections) slowly until the leak stops. Do Not Overtighten. 0 L6

13 PRESSURE RELIEF VALVE This pipe should be extended to within 6 inches of the floor by the installer. CAUTION 5 VOLTS ONLY Group Inc. 4603E - 3th Street NE Calgary, Alberta, Canada TE 6M3 Phone: (403) Fax: (403) MODEL #: ELBP8 D.O.M: Nov, 03 WARNING!!! Consult Manual Before Use Max Pres: 5psi/86kPa Volts: 0/4 VAC AVERTISSEMENT!!! Consulter le manual avant l usage Serial #: XXX-XXXX Conforms to Std CAN/CSA C. No. 4 Conforms to Standard UL 508 Phase/Freq: /60 Cycles Max Temp: 00C/F Amps: Maximum 5 Any alterations to electrical wiring and controls renders warranty null & void. Installation must conform to local codes. Check valve(s) if required are the installers responsibility. FUSE R C 4Vac R 8 Zone Wired Module 4038 NC NO Actuator Pump 0 min 5 Delay Off Dry Contacts Reset Boiler LIVE NEUTRAL GROUND CAUTION Before servicing, disconnect power supply SOME UNION NUTS MAY BECOME LOOSE AND CONSEQUENTLY LEAK THROUGH TRANSPORTATION VIBRATION AND HANDLING. DO NOT OVERTIGHTEN UNION NUTS WHEN CORRECTING THIS. Flow direction indicator DO NOT PLUG! B C A D E System Purge Hose (not included) L6

14 Panel Control Sequence & Wiring Two () Double Pole 50 Amp circuit breakers must be installed in the main electrical panel. All wiring should be done by a qualified electrician, and should meet local codes and jurisdictions. ELBP panels require two () seperate power sources: 0V to power the pump, Stat 8 Zone Wired Module, and actuators (optional, sold seperately); and 40V to power the electric boiler. Both power sources must be connected for the ELBP panel to function properly. Refer to the wiring diagram below. When there is a call for heat from the thermostats wired to the Stat 8 Zone Wired Module, the pump is activated; the electric boiler is then activated via a flow meter and supplies heat based on the user settings. Wiring Diagram L6

15 Troubleshooting Low temperature within room Problem Check / Verify Possible Cause Misplacement of thermostat location within room. Low temperature setting of the thermostat. The system fails to turn on if the thermostat is set to high setting The electronic actuator fails to open during a call for heat Low supply mixed fl uid temperature. Wiring from heat source to panel. Output of heat source is unable to meet demand of heating system. The user setting may be too low. Circulator is not on during a call for heat. (Use a stethoscope or similar device to verify) When zone valves are installed outside the panel a qualifi ed electrician should verify 4V power is supplied to the thermostats and actuator. Make sure thermostat is not being influenced by an additional heat source, such as lighting or air duct. Adjust the temperature setting on thermostat. Thermostat may be out of calibration or defective. Replace thermostat. The electronic actuator may be improperly seated or may be defective. Replace if necessary. Voltage supplied to Electric Boiler may be less than 40 volts, causing the boiler to read the water temperature as slightly higher than it actually is. Increase the setting on your boiler to compensate. Check that the wiring is done properly. Consult qualifi ed electrician prior to alteration of wiring between heat source and panel. Compare output of heat source to the requirements of the heating system. Turn up the user setting on the electric boiler. Check that the wiring is done properly. Consult qualifi ed electrician prior to alteration of wiring between pump and electrical box. The 4V transformer may have failed. If this so, switch the power module to Bypass mode. This will provide constant circulation so long as there is still 0V power to the panel. Prior to Bypass mode selection, any zone valves must be opened manually to avoid dead-heading of the circulator. High Temperature within Room Check current setting of the thermostat. Adjust the temperature setting on thermostat to a lower setting. High supply mixed fluid temperature. Installed electronic actuators remain open after the thermostat is satisfied. Adjust the Thermostatic Mixing Valve to the appropriate settings. An obstruction inside the zone valve is not allowing the actuator to fully close or the thermostat is still calling for heat. Low Water Temperature Check current setting of the aquastat. Adjust the temperature setting on aquastat to a higher setting. Circulator is not on during a call for heat. (Use a stethoscope or similar device to verify) The red and green LED s on the power module do not light up during a call for heat. The power box or circulator may be defective. The power box may be defective. High Water Temperature Check current setting of the aquastat. Adjust the temperature setting on aquastat to a lower setting. L6 3

16 Vac ELBP30/50 Panel 40Vac Extend pressure relief pipe to within 6" of floor. Recommended Sidestream Filter Notes: Drawings are for suggested system layout only! User must determine if system layout will work for their particular application. Air vents, expansion tanks, pressure relief valves, etc. for heat source as per local codes. Use isolation ball valves for all circuits and components. Local codes, regulations, and authorities have final jurisdiction. Source: Panel(s): Load(s): Date: Electric Boiler ELBP30, ELBP50 Radiant ing Single Zone Thermostat Radiant ing Manifold Schematic #: Rough-in wiring see: Wiring detail see: SCH-ELBP-M003 SCH-MRIB-R00 SCH-ELBP-E00

17 Vac ELBP30/50 Panel Extend pressure relief pipe to within 6" of floor. Notes: Drawings are for suggested system layout only! User must determine if system layout will work for their particular application. Air vents, expansion tanks, pressure relief valves, etc. for heat source as per local codes. Use isolation ball valves for all circuits and components. Local codes, regulations, and authorities have final jurisdiction. 40Vac Thermostat Recommended Sidestream Filter Radiant ing Manifold Source: Panel(s): Load(s): Electric Boiler ELBP30, ELBP50 Radiant ing Single Zone Date: Schematic #: Rough-in wiring see: Wiring detail see: SCH-ELBP-M00 SCH-MRIB-R00 SCH-ELBP-E00

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20 Canada Manufactured & distributed by Group Inc. Head Office: 4603E - 3 th Street N.E. Calgary, Alberta, TE 6M3 Toll Free: International Phone: + (403) Fax: China Distributed by Cathay-s International Phone: Fax: Ireland Distributed by Jamoni Ltd. Phone: Fax: Freephone: México Distributed by Distribuidora Caisa S.A. de C.V. Phone: (5-55) Fax: (5-55) United States Distributed by Group Inc. USA Distribution Center: th Street SW, Suite B Byron Center, MI, 4935 Toll Free: Fax: info@heatlink.com January 6, 09 Printed in Canada Group Inc.