HEAT PUMPS AUDAX TOP ErP AND INTEGRATED SYSTEMS

Transcription

1 HEAT PUMPS AUDAX TOP ErP AND INTEGRATED SYSTEMS with reversible inverter monophase and three-phase airwater Heat Pumps

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3 INDEX MAIN INDEX 1 AUDAX TOP ErP DESCRIPTION AUDAX TOP ErP FEATURES (MONO-PHASE) AUDAX TOP ErP FEATURES (THREE-PHASE) INTEGRATED SYSTEM FOR AIR CONDITIONING AND D.H.W. PRODUCTION HEAT ADJUSTMENT WITH AUDAX TOP ERP CONTROL PANEL IN STANDALONE APPLICATIONS (SETTING AND OPERATING LOGIC) AUDAX TOP ErP DIMENSIONS AND CONNECTIONS AUDAX TOP ErP MINIMUM INSTALLATION DISTANCES AUDAX TOP ErP HYDRAULIC CIRCUIT COMPONENTS AUDAX TOP ErP OPERATING LIMITS AND ANTIFREEZE FUNCTION AUDAX TOP 6 ErP TECHNICAL DATA PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 6 ErP AUDAX TOP 6 ERP POWER AND COP CENTRAL HEATING / EER COOLING GRAPH OF AUDAX TOP 6 ErP PUMP FLOW RATE/HEAD AUDAX TOP 8 ErP TECHNICAL DATA PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 8 ErP AUDAX TOP 8 ERP POWER AND COP CENTRAL HEATING / EER COOLING GRAPH OF AUDAX TOP 8 ErP PUMP FLOW RATE/HEAD AUDAX TOP 12 ERP TECHNICAL DATA PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 12 ErP AUDAX TOP 12 ERP POWER AND COP CENTRAL HEATING / EER COOLING GRAPH OF AUDAX TOP 12 ErP PUMP FLOW RATE/HEAD AUDAX TOP 16 ErP TECHNICAL DATA PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 16 ErP AUDAX TOP 16 ERP POWER AND COP CENTRAL HEATING / EER COOLING GRAPH OF AUDAX TOP 16 ErP PUMP FLOW RATE/HEAD AUDAX TOP 18 ErP TECHNICAL DATA PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 18 ErP AUDAX TOP 18 ERP POWER AND COP CENTRAL HEATING / EER COOLING GRAPH OF AUDAX TOP 18 ErP PUMP FLOW RATE/HEAD AUDAX TOP 21 ErP TECHNICAL DATA PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 21 ErP AUDAX TOP 21 ERP POWER AND COP CENTRAL HEATING / EER COOLING GRAPH OF AUDAX TOP 21 ErP PUMP FLOW RATE/HEAD AUDAX TOP ErP P.C.B AUDAX TOP ErP CONTROL DIAGRAM AUDAX TOP ErP TERMINAL BLOCK ELECTRICAL CONNECTIONS AUDAX TOP ErP P.C.B AUDAX TOP ErP CONTROL DIAGRAM AUDAX TOP ErP TERMINAL BLOCK ELECTRICAL CONNECTIONS ELECTRIC CONNECTION CABLES FEATURES SYSTEM MANAGER ZONE REMOTE CONTROL ROOM TEMPERATURE/HUMIDITY SENSOR EXPANSION BOARD FOR ZONE MANAGEMENT SYSTEM DISTRIBUTION KIT DEHUMIDIFIER INTRODUCTION WITH COMMENTARY TO INTEGRATED SYSTEMS: MAIN APPLICATIONS DIAGRAM AUDAX TOP ERP AND 2 LOW TEMPERATURE ZONES+ SOLAR HEATING FOR D.H.W. PRODUCTION + MANAGER DIAGRAM AUDAX TOP ErP + CONTROL PANEL TO CONTROL THE ROOM + SOLAR PACK DIAGRAM AUDAX TOP ErP (AIR CONDITIONING ONLY) + BOILER PLUS + 2 LOW TEMPERATURE ZONES AND 1 DIRECT ZONE + SOLAR HEATING FOR D.H.W. PRODUCTION + SYSTEM MANAGER DIAGRAM AUDAX TOP ErP + BOILER WITH 1 HIGH TEMPERATURE ZONE + 2 LOW TEMPERATURE ZONES + SOLAR HEATING FOR DHW + SYSTEM MANAGER DIAGRAM AUDAX TOP ErP + PLUS BOILER AND 2 LOW TEMPERATURE ZONES + STORAGE TANK UNIT FOR D.H.W. PRODUCTION + SYSTEM MANAGER DIAGRAM AUDAX TOP ERP (AIR CONDITIONING ONLY) + BOILER WITH INTEGRATED STORAGE TANK UNIT + SOLAR HEATING FOR D.H.W. PRODUCTION, SEPARATE CENTRAL HEATING/COOLING SYSTEM + SYSTEM MANAGER DIAGRAM AUDAX TOP ErP IN CASCADE (AIR CONDITIONING ONLY) + HIGH POWER BOILER + THERMAL FLYWHEEL AND MIXED ZONE + SOLAR HEATING FOR D.H.W. PRODUCTION + SYSTEM MANAGER DIAGRAM AUDAX TOP ErP + BOILER AND 2 LOW TEMPERATURE ZONES + SOLAR HEATING FOR D.H.W. PRODUCTION AND CENTRAL HEATING + SYSTEM MANAGER OPTIONAL WHICH CAN BE COUPLED MAIN INERTIAL STORAGE TANK TECHNICAL FEATURES

4 AUDAX TOP ErP 1 AUDAX TOP ErP DESCRIPTION A range of air/water reversible heat pumps with inverter technology. The mono-phase versions are available with AUDAX TOP 6 ErP, AUDAX TOP 8 ErP and AUDAX TOP 12 ErP models to fulfil central heating and cooling requirements for homes, offices, shops, etc...; while the three-phase versions are available with AUDAX TOP 16 ErP, AUDAX TOP 18 ErP and AUDAX TOP 21 ErP models to fulfil central heating and cooling requirements for large domestic systems (newly built large homes such as duplexes, three-unit houses, condominiums), as well as offices, shops, artisan activities, etc.. These appliances are distinguished for their high energy efficiency and contained sound levels. They can be used as a single generator to assist the system, but also inside an integrated system (for example, with a heat pump - boiler - solar heating). They are engineering solutions that can be perfectly integrated with each other, which allow to attain maximum benefit from the various energy production systems on the basis of the respective efficiency parameters. For the entire system to operate correctly, Immergas offers an intelligent system Manager capable of identifying the most economical energy source at a given time and therefore choose the right appliance to activate. All AUDAX TOP ErP series models are equipped with a system side plate heat exchanger and low energy consumption circulation pump, which facilitate installation. The maximum flow temperature set-point with central heating is 60 C (57 C for AUDAX TOP 21 ErP), which enables use of radiator systems as well as fan coil or radiant systems. The entire range complies with the requirements of ErP Directive (2009/125/EC) and ELD (2010/30/EC). Various hydraulic, electric and electronic kits are available, which enable flexible use in all circumstances. 4

5 AUDAX TOP ErP 2 AUDAX TOP ErP FEATURES (MONO-PHASE) 6 kw, 8 kw and 12 kw mono-phase inverter air/water heat pumps for winter and summer air conditioning. The galvanised steel structure makes the machines particularly suitable for outdoor installation. Main components: Control Panel - standard supply - which enables you to program the machine and also functions as a room temperature/ humidity sensor. It also displays the error codes in the event of malfunctions; R410A refrigerant gas (pre-loaded in the machine); Twin Rotary compressor with hybrid inverter activation in direct current with PAM (Pulse Amplitude Modulation) and PWM (Pulse Width Modulation) logic to offer improved reliability, low energy consumption and vibration-free operation in all operating conditions and acoustic insulation with sound-absorbing materials. cooling circuit including a compressor and air/gas refrigerant finned coil, two-way electronic throttle valve, refrigerant gas/ water insulated stainless steel plate heat exchanger, 4-way reversing valve (reversible heat pump cycle or cooling cycle operation); variable speed fan with a 3-blade impeller characterised by an innovative profile designed to guarantee better distribution of air and contained sound levels (AUDAX TOP 6-8 ErP); double variable speed fan with a 3-blade impeller characterised by an innovative profile designed to guarantee better distribution of air and contained sound levels (AUDAX TOP 12 ErP); system low energy consumption pump and flow switch to ensure there is sufficient water circulation to guarantee correct operation of the hydronic and cooling circuits; 2 litre internal expansion vessel (AUDAX TOP 6-8 ErP); 3 litre internal expansion vessel (AUDAX TOP 12 ErP); 3 bar system safety valve; included and standard supply are the water Y filter 1, vibration-dampening devices, condensate drain fittings and cable clamp to pass electric cables; flow and return 1 M hydraulic connections situated at the rear; electronic management system equipped with various sensors situated in key positions of the cooling circuit to electronically detect the system's operating status. The system's flow water temperature is detected by means of a probe; option to pilot a 3-way diverter valve directly from AUDAX TOP ErP for D.H.W. production heating and an external booster pump on the system; maximum system water flow temperature up to 60 C; operation up to outdoor air temperature of -20 C in winter and +46 C in summer; protection against freezing up to -10 C as a result of periodic activation of the pump and AUDAX TOP ErP cooling circuit (with power supply voltage); IPX4 electrical insulation rating. System solutions: Standalone system with AUDAX TOP ErP and integrative resistance; can be coupled to a separate storage tank for DHW; can be coupled to a boiler via the System manager; can be coupled to a boiler and the solar heating system via the System manager. can be installed as a set configuration with the System manager. Is available in the model: AUDAX TOP 6 ErP code AUDAX TOP 8 ErP code AUDAX TOP 12 ErP code EC Declaration Of Conformity. 5

6 3 AUDAX TOP ErP FEATURES (THREE-PHASE) AUDAX TOP ErP 16 kw, 18 kw and 21 kw three-phase inverter air/water heat pump for winter and summer air conditioning. The galvanised steel structure makes the machines particularly suitable for outdoor installation. Main components: Control Panel - standard supply - which enables you to program the machine and also functions as a room temperature/ humidity sensor. It also displays the error codes in the event of malfunctions; R410A refrigerant gas (pre-loaded in the machine); twin Rotary compressor with hybrid inverter activation in direct current with PAM (Pulse Amplitude Modulation) and PWM (Pulse Width Modulation) logic to offer improved reliability, low energy consumption and vibration-free operation in all operating conditions and acoustic insulation with sound-absorbing materials. cooling circuit including a compressor and air/gas refrigerant finned coil, two-way electronic throttle valve (2 in the 21 kw version), refrigerant gas/water insulated stainless steel plate heat exchanger, 4-way reversing valve (reversible heat pump cycle or cooling cycle operation); double fan variable speed with a 3-blade impeller characterised by an innovative profile designed to guarantee better distribution of air and contained sound levels; modulating system low energy consumption pump and flow switch to ensure there is sufficient water circulation to guarantee correct operation of the hydronic and cooling circuits; 3 litre internal expansion vessel (16 kw); 8 litre internal expansion vessel (18-21 kw); 3 bar system safety valve; included and standard supply are the water Y filter 1, vibration-dampening devices, condensate drain fittings and cable clamp to pass electric cables; flow and return 1 M hydraulic connections situated at the rear; electronic management system equipped with various sensors situated in key positions of the cooling circuit to electronically detect the system's operating status. The system's flow water temperature is detected by means of a probe; option to pilot a 3-way diverter valve directly from AUDAX TOP ErP for D.H.W. production heating and an external booster pump on the system; maximum system water flow temperature up to 60 C (57 C for AUDAX TOP 21 ErP); operation up to outdoor air temperature of -20 C in winter and +46 C in summer; for AUDAX TOP 16 ErP protection against freezing up to -10 C (with power supply voltage) as a result of periodic activation of the pump and AUDAX TOP ErP cooling circuit; for AUDAX TOP ErP protection against freezing up to -10 C (with power supply voltage) as a result of periodic activation of the pump and electric resistances; IPX4 electrical insulation rating. System solutions: standalone system with AUDAX TOP ErP and integrative resistance; can be coupled to a separate storage tank for DHW; can be coupled to a boiler via the System manager; can be coupled to a boiler and the solar heating system via the System manager. can be installed as a set configuration with the System manager. Is available in the model: AUDAX TOP 16 ErP code AUDAX TOP 18 ErP code AUDAX TOP 21 ErP code EC Declaration Of Conformity. 6

7 AUDAX TOP ErP and Integrated System 4 INTEGRATED SYSTEM FOR AIR CONDITIONING AND D.H.W. PRODUCTION Comprised of a boiler solar heating heat pump and possibly photovoltaic etc, they are the natural evolution of air-conditioning systems: with very high seasonal efficiency, low energy consumption and reduced polluting emissions. They are engineering solutions that can be perfectly integrated with each other, which allow to attain maximum benefit from the various energy production systems on the basis of the respective efficiency parameters. For the entire system to operate correctly, Immergas offers a System Manager, able to: - always make use of the most convenient heat source; - keep the system performance high in every circumstance; - control and command the entire system with a unique "brain" (i.e. the System Manager); - promote heat pump activation with a system that generates electricity from renewable sources. Basically, the System Manager is a supervisor that can control the entire system). Amongst other things, the following main operations are necessary: - acquire outdoor temperature (from the external probe, inserted as per standard on the heat pump); - set central heating side and cooling side (if provided) climatic curve operation to determine the system's flow temperature; - configure the fuel cost (e.g. methane); - configure the electric energy cost; - set the AUDAX TOP ErP minimum integration (cut off) T. The point of economic balance between the gas boiler and the heat pump is a COP value between 2.4 and 2.6 approximately (approximate value referred to methane); this value changes based on the cost of electrical power and gas, in the location where the system is installed. With sufficient Toutdoor to fulfil mincop economical convenience, or Toutdoor is higher than Tminimum integration (cut off), the heat pump starts and the performance efficiency conditions are constantly monitored. On the contrary, if the environmental conditions are such that the AUDAX TOP ErP coefficient of performance tends towards lower values than COPmin for economical convenience, or outdoor T is less than minimum integration (cut off) T, the system Manager starts the boiler (or integrative resistance). 7

8 AUDAX TOP ErP and Integrated System Each time AUDAX TOP ErP is operating, the Manager enables an additional control, which checks the time it takes the system to reach full operation: when a maximum time is exceeded (can be set differently between C.H. and D.H.W.) for the heat pump to reach the flowt, the boiler or integrative electrical resistance is started. It is also possible to choose the integration operation method (boiler/resistance) between simultaneous or alternative Heat Pump. In all cases where radiant panels are also included for summer cooling, alongside dehumidifiers (see previous picture), the System Manager will also monitor the dew point through the installation of room probes (Immergas). Thanks to this intelligent function the System Manager can increase the flow temperature to the radiant panels by about 1 C (up to a maxt of 18 C - maximum limit of the cooling heat pump), avoiding the phenomenon of condensation on the surface of the structure. This function can only be activated with an Immergas accessory kit that controls humidity. In some cases, for example, the System Manager can turn the heat pump off if the flow temperature to the radiant panels is not sufficiently corrected. If on the other hand, there is a high temperature zone in the system, in addition to the low temperature one, it will be served exclusively by the boiler through an accordingly configured dedicated expansion connected to the System Manager. D.H.W: operation: amongst the possible configurations with integrated systems is the option to connect the boiler and AUDAX TOP ErP parallel with the same coil, and use a storage tank probe with one DHW set for the entire storage tank, and set it in the system's Manager. If the system Manager is connected to the boiler on external probe clamps (pre-set models), if the set DHW temperature is < 50 C, the heat pump starts (always checking the aforesaid convenience); however, if it is > 50 C, AUDAX TOP ErP heats up to 50 C, then the boiler starts; if there is no boiler but there is storage tank integrative electrical resistance, the water is brought to 50 C via the heat pump and AUDAX TOP ErP is then disabled, leaving the resistance to integrate to the pre-set value. In systems where there is a boiler or an integrative electrical resistance on the storage tank, in addition to the heat pump, it is also possible to enable the anti-legionella function. 8

9 AUDAX TOP ErP 5 HEAT ADJUSTMENT WITH AUDAX TOP ErP CONTROL PANEL IN STANDALONE APPLICATIONS (SETTING AND LOGIC OPERATION) The Control Panel (standard supply with AUDAX TOP ErP) enables programming of several operating options and relative temperature/humidity control of the system. For example, the Control Panel acquires data regarding outdoor temperature (from the external probe), system flow temperature (regarding the pre-set climatic curve), and also the room's humidity percentage. The standard Control Panel supplied is connected to a specific terminal block on AUDAX TOP ErP, which enables you to program the machine and also functions as a room temperature/ humidity sensor. It also displays the error codes in the event of malfunctions. The room sensor function can be disabled in order to use it only to display the heat pump statuses and leave AUDAX TOP ErP external control management on/off. The user interface is composed of an LCD display, keys and an encoder central knob. N.B.: With system Manager applications, the Control Panel (standard) can also function as a room temperature/humidity probe of a system's zone. Factory set device class: "VI" Ref. European Commission Notice 2014/C 207/ TECHNICAL FEATURES The Control Panel (standard) with Standalone configuration, enables: Operation with variable flow temperature according to outdoor temperature (through the standard AUDAX TOP ErP external probe supplied); Machine time band operation (C.H and cooling) in Comfort or Economy mode; Any operation anomalies with error codes via system self-diagnosis displayed on the screen. The Control Panel also manages the following data: External temperature (via external probe as per standard with AUDAX TOP ErP); System flow temperature settings (C.H and cooling); Instant outlet temperature from the machine; Dew temperature; No. of machine operating hours. Please note that AUDAX TOP ErP can: Directly pilot one/two 3-way diverter valves for D.H.W. production, and can manage activation of an external booster pump on the system; Manage activation of an auxiliary heat source (e.g. electrical resistance); Manage and an external alarm that forces machine shutdown; Limit the machine's frequency (to reduce noise). NOTE: With Standalone applications to manage any dehumidifiers, you can opt for On/Off room thermostats + On/ Off humidistats (connected parallel with AUDAX TOP ErP), with a relay to split the humidistat request and also take it to the dehumidifiers. TECHNICAL DATA Dimensions: 100 x 129 x 37 mm (H x L x D); Supply voltage: 15 Vdc (directly from the Heat Pump terminal block); Maximum input: 2 VA; 4-pole cable connection (type H03VV-F 5 x 0.75 mm 2 ), max length 50 m. Use wires having minimum sections of 0.5 mm 2 and maximum 1.5 mm 2 ; Casing protection rating: IP20. 9

10 AUDAX TOP ErP 5.2 PROGRAMMING MENU :34 Fr 3 Jan % 13 C Mode 20.6 C Room set 21.0 C Menu 1 - Main parameters switch with button to confirm and save data 2 - Left context button 3 - Right context button 4 - Display 3 1 Once the device is powered, it goes into the status prior to switchoff. Press the Modo (Mode) (2) button to cyclically select the desired mode amongst those available. Depending on the system's configuration, the main screen displays various information regarding the system. Press the Menu (3) button to access a list of variables that enable you to customise use of the system. To browse the menus, which can be accessed by pressing the relative RH or LH context buttons, scroll through the sub-menus displayed by turning the main switch (1). Press the said main switch (1) to select the one highlighted. Therefore, by pressing repeatedly, you can scroll down the menu levels and go back to a previous level by pressing the Indietro (Back) context button. To exit the menu completely, press the Esci (Exit) button, which will take you back to the initial page of normal operation. To confirm the parameter change, press the main switch (1). MAIN MENU Menu item Set Point Zone Set Point DHW Time and Program Information Historical alarm code Service Language Description Defines the operating parameters to manage the zone Defines the operation parameters in domestic circuit mode Defines the date/time and time operating ranges Display system operating data Displays the list of the last 10 anomalies Password protected menu dedicated to a qualified technician Defines the control panel operation language N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 10

11 AUDAX TOP ErP 5.3 USER PROGRAMMING MENU Menu Set Point Zone Menu item Description Range Default Set comfort heat. Room temperature in central heating zone Comfort mode C 20 Set economy heat. Room temperature in central heating zone Economy mode 5 25 C 17 Set flow heat. Flow temperature in room zone central heating mode C 40 Offset flow heat. Offset temperature for central heating zone C Set comfort cool. Room temperature in cooling zone Comfort mode C 25 Set economy cool. Room temperature in cooling zone Economy mode C 28 Set flow cool. Flow temperature in room zone cooling mode 4 25 C 8 Offset flow cool. Offset temperature for cooling zone C Menu Set point DHW Menu item Description Range Default Set comfort DHW storage temperature in Comfort phase C 50 Set economy DHW storage temperature in Economy phase C Menu Time and Programs Menu item Description Range Default Date and time Time slots Program Zone Program DHW Program Holiday Current date and time setting Defines the time range for operation in Comfort and Economy mode Time programming for controlled zone DHW operation time programming Defines the period during which the system disables both hot water heating and room central heating and/or cooling functions. At the end of the set days, the previously active functions will be reset. Mon - Fri Cal 1 Sat - Sun Cal 3 Mon - Sun Cal 1 Disabled Menu item Flow temperature Return temperature External temperature Flow temp. system calc. Dew point Temp DHW Firmware board version Firmware display version H.P. hours of operation Mode of operation H.P. Menu Information Description Instant outlet temperature from the system Instant inlet temperature to the system External temperature detected by the external probe Flow temperature requested by the generators Dew temperature Storage water temperature Heat pump control board software revision Display software revision installed on the control panel Number of operating hours of the heat pump Describes the heat pump operation mode. N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 11

12 AUDAX TOP ErP Displays the history log of the last 10 anomalies Menu Historical alarm code Description Menu Service Menu item Description Range Default Password protected menu dedicated to a qualified technician Menu Language Menu item Description Range Default Language Defines the control panel operation language ITA - ENG ITA 12

13 AUDAX TOP ErP 5.4 MAINTENANCE TECHNICIAN PROGRAMMING MENU Menu Service Menu item Description Range Definition of zone Zone system sub-menu settings - Defining plant Sub-menu to define the devices connected to the system - Device configuration Sub-menu to set the device's configuration - Thermoreg. heat. Central heating thermoregulation setting sub-menu - Thermoreg. cool Cooling thermoregulation setting sub-menu - Thermoreg. parameters Parameters thermoregulation setting sub-menu - Integration System integration setting sub-menu - Heat pump Heat pump operating parameters sub-menu - Manual Manual operating parameters sub-menu - Factory settings Default settings restore sub-menu Yes / No Menu Service -> Definition of Zone Menu item Description Range Default Mode Display the operating mode - Heat + Cool - Room control interface Enable operation of the supplied control panel if set on R. Panel. If TA set, the central heating and cooling requests will be made based on the request of an external thermostat. Remote Panel/T.A. R.Panel Enable Remote Control Enable thermostat Enable operation of the supplied control panel. If No is set, the control panel only displays the heat pump statuses. N.B.: setting No, it is compulsory to enable the room thermostat (refer to the next item), otherwise the machine will display an anomaly. Enable operation of a room thermostat to check the heat pump PdC is controlled by contacts in the said P.C.B. Yes / No Yes / No Enable dew point Enable operation with a humidity probe in the control panel. Yes / No No Menu Service -> Defining Plant Menu item Description Range Default External probe Enables operation with the external probe. No / PdC No Enable DHW Operation in domestic circuit Yes / No No Reduction function Enable PdC operation frequency reduction, which is controlled by the said terminal board. Yes / No No Power Power percentage in reduction mode. 50% 100% 75% Circulator control Enable the pump operation with speed set Max.speeed or the modulating mode with tracking of the Modulating temperature differential. Max.speed/ Modulating Yes No Modulating Speed Min Value of minimum speed used in modulating operation. 19% 50% 50% Speed Max Value of maximum speed used in modulating operation. 50% 100% 100% Delta T Temperature delta to be maintained with modulating operation N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 13

14 AUDAX TOP ErP Menu Service -> Device configuration Menu item Description Range Default H.P. control Slave address Setting Yes, the default control panel supplied manages the heat pump. Setting No, the control panel does not control the heat pump and must be coupled with other Immergas systems (for example, TRIO, MAGIS HERCULES, Or System manager). If No is set, it displays another item slave address. N.B.: if it is erroneously set to No, it is still possible to change the selection. Address to configure according to the zone where the device is installed (e.g.: zone 1 = 41, zone 2 = 42, zone 3 = 43, etc...). Yes / No Yes Menu Service -> Thermoreg. Heat Menu item Description Range Default Discharge Set min Without the external probe it defines the minimum flow temperature that can be set by the user. With the external probe present it defines the minimum flow temperature C 30 C corresponding to operation with maximum external temperature Discharge Set max Without the external probe it defines the maximum flow temperature that can be set by the user. With the external probe present it defines the maximum flow temperature C 50 C corresponding to operation with minimum external temperature External Temp. min With the external probe present it defines at what minimum external temperature the system must operate at the maximum flow temperature C -5 C External Temp. max With the external probe present it defines at what maximum external temperature the system must operate at the minimum flow temperature C 20 C Menu Service -> Thermoreg. Cool Menu item Description Range Default Discharge Set min Without the external probe it defines the minimum flow that can be set by the user. With the external probe present it defines the minimum flow temperature corresponding 4 20 C 7 C to operation with maximum external temperature Discharge Set max Without the external probe it defines the maximum flow that can be set by the user. With the external probe present it defines the maximum flow temperature corresponding C 12 C to operation with minimum external temperature External Temp. min With the external probe present, it defines at what maximum external temperature the system must operate at the minimum flow temperature C 20 C External Temp. max With the external probe present, it defines at what minimum external temperature the system must operate at the maximum flow temperature C 35 C Menu Service -> Thermoreg. Parameters Menu item Description Range Room probe modul. It enables you to set operation of the control panel as modulating on/off: Set Yes, the flow temperature will be varied depending on the room temperature set. Set No, the flow temperature will be kept constant until the desired room temperature is reached. Yes / No Yes N.B.: if an outdoor temperature probe is present, the flow temperature will be set depending on the relative functioning curve System inertia It establishes the system reaction speed according to the type of system present. Example: 5 system with little heat inertia system with normal dimensions with radiators 20 system with a lot of heat inertia (e.g. floor-standing system) Antifreeze enable Enables the room antifreeze function Yes / No Yes Antifreeze set Allows to set the room temperature for activation of the anti-freeze function 0 10 C 5 C 14

15 AUDAX TOP ErP Menu Service -> Integration Menu item Description Range Default Electrical integration It establishes the type of integration in the system: Sys. enables the system integration, San the DHW integration, San+Sys. enables both integrations - None - Sys. - N.A. - N.A. - N.A. - San - San + Sys. Contemp. Temp. Temperature threshold below which integration is activated and the heat pump intgr. maintained on C -20 C Min. temp. of integration switched off. Temperature threshold below which integration is activated and the heat pump is C -20 C Standby to reach the set value before activating integration when outdoor temperature is below the previously set temperature values (minimum integration tempera- Waiting time integratioture and simultaneous integration temperature) Counter reset H.P. Reset the number of operating hours of the heat pump Yes / No No Integration device It establishes the type of integration in the system - None - Electrical resistance None Min. Temp. of integration switched off Temperature threshold below which integration is activated and the heat pump is C -20 C A value that is equal to, or higher than, the minimum integration temperature must be set. Contemp. Temp. Activate central heating integration when the outdoor temperature is below the set integration value, the set intake requested has not been reached, and the heat pump remains active 0 60 C 20 C Waiting time integration Standby to reach the set value before activating integration when outdoor temperature is below the previously set temperature values (minimum integration temperature and simultaneous integration temperature) None Counter Reset H.P. Reset the number of operating hours of the heat pump Yes / No No Menu Service -> Heat pump Menu item Description Range Flow temperature Flow temp. system calc. Instant outlet temperature from the system Flow temperature requested by the generators Comp. discharge temp. Current heat pump compressor temperature C Comp. suction temp. Compressor inlet temperature C BPHE refrigerant temp. Coolant temperature inside the plate heat exchanger C Coil refrigerant temp. Battery temperature C Outdoor Air Temp. Room temperature C Max freq. compressor Maximum frequency in current operating conditions Hz Requested frequency Frequency requested by the control board Hz Actual frequency Current compressor frequency Hz Compressor runtime Number of hours of operation of the compressor N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 15

16 AUDAX TOP ErP Menu Service -> Heat pump System mode Indicates the system's operating mode 0 = Off 1 = Standby 2 = Cooling 3 = Central heating 4 = Extra central heating 5 = Extra cooling 6 = Central heating reduction 7 = Cooling reduction 8 = Antifreeze protection 9 = Defrosting 10 = High temperature protection 11 = Surveillance time 12 = Anomaly Flow switch Indicates circulation inside the hydraulic circulator On / Off Flag anomalies H Flag anomalies L Indicates any multiple anomalies on the heat pump Communication status Indicates the communication status between the control panel and heat pump 2 or more than 2 = communication OK 0 = communication problem Menu Service -> Manual Menu item Description Range Manual 0 = No manual forcing 1 = On heat pump circulator 2 = On alarm outlet on clamp N 5 3 = On external circulator on clamp N 4 4 = Alarm/defrosting outlet on clamp N 11 5 = Outlet for integration resistance on clamp N 12 6 = DHW 3-way valve outlet on clamp N N.B: Before exiting this menu, remember to bring the value to 0 (zero) for correct operation. 16 N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP

17 AUDAX TOP ErP Menu Heat Pump Menu item Description Range Working parameters Sub-menu for working data - State Sub-menu for operating state - Auxiliary info Sub-menu with other operating data - P.C.B. settings Sub-menu to configure the P.C.B. Menu Heat Pump -> Working parameters Menu item Description Range Flow temperature Return temperature Calculated system temperature set Compressor outlet temperature Compressor intake temperature Compressor intake sat. temperature Coolant temperature on exchanger Coil temperature low part Coil temperature high part External Temperature PdC frequency Instant outlet temperature from the system Instant inlet temperature to the system Flow temperature requested by the generator Current heat pump compressor temperature Compressor inlet temperature Compressor inlet saturation temperature Coolant temperature inside the plate heat exchanger Coil temperature, low side Coil temperature, high side External room temperature Current compressor frequency System mode Indicates the system's operating mode 0=Off 1 = Cooling 2 = Central heating 4 = DHW 6 = Central heating integration 7 = Defrosting 24 = DHW met 100 = Anomaly 101 = Cooling anomaly 102 = Central heating anomaly 104 = DHW anomaly 106 = Integration anomaly 107 = Defrosting anomaly N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 17

18 Menu Heat Pump -> State Menu item Description Range AUDAX TOP ErP System stat Indicates the current system mode 0 = Off 1 = Wait after ignition 2 = Minimum compressor on time 3 = Minimum compressor off time 4 = delay for mode change 5 = Step 1 compressor 6 = Step 2 compressor 7 = Step 3 compressor 8 = Step 4 compressor 9 = Compressor stop delay 11 - Frequency reduction on 20 = Defrosting 39 = Minimum external temperature for central heating 40 = Maximum external temperature for central heating 41 = Maximum flow/return value in central heating 42 = Low external temperature in central heating 43 = Very high external temperature in central heating 44 = High external temperature (compressor limitation) 45 = Step 1 High temperature protection in central heating 46 = Step 2 High temperature protection in central heating 47 = Step 3 High temperature protection in central heating 48 = Step 4 High temperature protection in central heating 50 = Minimum external temperature for cooling phase 51 = Minimum machine inlet temperature for cooling phase 52 = External temperature <15 C in cooling phase 53 = External temperature >26 C in cooling phase 54 = External temperature >40 C in cooling phase 55 = Low saturation temperature 57 = Step 2 antifreeze protection in cooling 58 = Step 1 antifreeze protection in cooling 61 = External temperature <0 C and flow temperature > 12 C in cooling phase 62 = External temperature <0 C in cooling phase 70 = Protection for lack of flow rate 80 = Protection for oil return 85 = Compressor off from inverter 91 = Central heating integration N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 18

19 AUDAX TOP ErP Menu Heat Pump -> State Menu item Description Range Integration status Indicates the operating mode of the part of integration -1 = integration disabled 0 = Off 1 = Integration on 2 = Integration on 3 = Integration on during defrosting 4 = Integration on for heat pump anomaly 5 = Integration on for low external temperature 12 = Integration off for DHW request 13 = Capacity Limit 50 = Integration not allowed 51 = No CH request 100 = Integration anomaly DHW state Indicates the operating mode during DHW request -1 = DHW disabled 0 = DHW enabled 1 = DHW not active (request for central heating or cooling) 2 = Three-way DHW drive 100 = DHW anomaly Flow switch Indicates circulation inside the hydraulic circulator On/off Input status On/off Indicates the input state for the on/off control On/Off DHW Request Indicates the presence of a heat request by the DHW storage On/Off Input status reduction Indicates the input state for the reduction control On/Off Fault (Current alarm code) Current anomaly code Fault Inverter Inverter anomaly code Menu Heat Pump -> Auxiliary info Menu item Description Range Overheating temp. Indicates the overheated gas temperature Overheating target temp. Indicates the overheated gas required temperature Inverter Temp. Indicates the inverter temperature Max freq. compressor Indicates the maximum frequency that can be reached by the compressor with the present conditions Requested frequency Indicates the frequency requested from the compressor Fan speed Top Indicates the upper fan speed Fan speed Low Indicates the lower fan speed Circulator speed Indicates the pump speed Water control point Temperature control set Water temp. control Reference probe for the temperature control set N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP 19

20 AUDAX TOP ErP Menu Heat Pump -> P.C.B. settings Menu item Description Range Unit Type It establishes whether the machine is of reversible type - Central heating - Cooling - Central heating + Cooling Unit Size It establishes the Unit power - 6 KW - N.A. - 8 KW - N.A. - N.A. - N.A KW - N.A. - N.A. - N.A KW - N.A KW - N.A. - N.A KW Power Supply integration It defines the Unit power supply voltage 230Vac - 400Vac Menu Service -> Test switch Max. press. Menu item Description Range Test pressure switch Test method for high pressure switch. N.B. to run the test, set the value to 1 and wait for the test result 0 = Off 1 = Test required N.B. the following states are managed by the machine DO NOT USE 2 = AP Test in progress 3 = AP Test performed correctly 4 = AP Test failed for maximum time reached 5 = AP Test failed for flow switch error 6 = AP Test failed for low water temperature 7 = AP Test failed for inverter error Menu Service -> Manual Menu item Description Range Default Manual operation Forcing of the heat pump operation N.B. all controls on the flow and return sensors are disabled with these modes. 0 = Off 1 = Test cooling 2 = Test central heating 3 = Test cooling with ramp 4 = Test central heating with ramp 0 Circulator speed Pump speed forcing 0% 100% 0% Flow switch Indicates circulation inside the hydraulic circulator Off/On Three way DHW Force the output for the DHW 3-way control Off/On Off 20 N.B. PARAMETERS ONLY VALID FOR AUDAX TOP ErP

21 AUDAX TOP ErP 6 AUDAX TOP ErP DIMENSIONS AND CONNECTIONS System return = 1"M System flow = 1"M Condensate drain pipe and pre-cut holes in the base. If draining is carried out through the drain pipe, connect the drain fitting (A) supplied, and use the drain pipe (internal diameter: 16 mm) available on the market. In the event of installation in very cold zones or zones subject to heavy snow where the condensate drain pipe can freeze, check the draining capacity of the pipe. Draining capacity increases when the pre-cut holes at the base, which collect condensate, are open (open the pre-cut holes outwards with the aid of a hammer with smooth edges). B N.B.: The figure on the side shows the measurements to use to secure the machine (600 x 363). You must insert the vibration-dampening devices supplied with the product between AUDAX TOP ErP and the support base. A AUDAX TOP ErP 6 kw single phase 8 kw single phase 12 kw single phase 16 kw three phase A B C D E F G H L

22 6.1 AUDAX TOP ErP DIMENSIONS AND CONNECTIONS AUDAX TOP ErP System return = 1"1/4 M * System flow = 1"M *1 M Reduction standard supplied Slots for condensate drain. Any condensate is drained through the slots created under the finned barrier. In the event of installation in very cold zones or zones subject to heavy snow where the condensate can freeze, take the necessary precautions to prevent any frozen zones from causing falls or accidents. N.B.: The following figure shows the measurements to use to secure the machine (660 x 535). You must insert the vibration-dampening devices supplied with the product between AUDAX TOP ErP and the support base. Immergas proposes a kit made up of 4 vibration-dampening feet (optional) code

23 AUDAX TOP ErP 7 AUDAX TOP ErP MINIMUM INSTALLATION DISTANCES

24 7.1 AUDAX TOP ErP MINIMUM INSTALLATION DISTANCES AUDAX TOP ErP Place of installation: The place of installation is very important and must be established by the system's designer or by a specifically qualified person, and must consider the technical requirements, standards and laws in force. The unit must be installed outdoors only; It is recommended to avoid: - positioning in basement windows - obstacles or barriers that cause recirculation of exhaust air; - places with aggressive atmospheres; - limited spaces or anyhow in places where sound levels from the appliance can be enhanced through reverberations or resonance; - positioning in corners where there is an accumulation of dust, leaves and anything else that can reduce the appliance's efficiency due to blocked passageways; - prevent exhaust air from the device from coming into the rooms through doors or windows, thus disturbing people; The appliances must: - be placed on a level surface that is able to withstand its weight; - be placed on a slab that is hard enough and which does not transfer any vibrations to the underlying or adjacent rooms; - use the vibration-dampening supports supplied with the machine. If the unit is installed in zones subject to heavy snow, it will be necessary to raise the machine by at least 200 mm above the normal level reached by the snow, or alternatively use the wall-support bracket (optional). If deflectors are present to protect the unit against strong winds, these deflectors must be studied so as to avoid obstructing the normal air circulation. 24

25 AUDAX TOP ErP 8 AUDAX TOP 6-8 ErP HYDRAULIC CIRCUIT COMPONENTS KEY: 1 - System return fitting 1"M 2 - System flow fitting 1"M 3 - Water drain KEY: 1 - Automatic air vent valve 2 - Flow switch 3 - Safety valve (outlet 1/2 ) 4 - Temperature probe 5 - Circulation pump 7 - Expansion vessel 8.1 AUDAX TOP 6-8 ErP HYDRAULIC DIAGRAM The diagram is purely indicative and not limited to the hydraulic circuit. Also see the example on page KEY: 1 - Shut-off valve 2 - Water line filters (standard) 3 - Pressure gauge (not supplied - to be provided) 4 - Filling valve (NOT Automatic) 5 - System draining valve (in the lowest points of the circuit) 6 - Air vent valve (in the highest points of the circuit) 7-3-way valve 8 - DHW storage tank 9 - Internal utility 25

26 8.2 AUDAX TOP ErP HYDRAULIC CIRCUIT COMPONENTS AUDAX TOP ErP KEY: 1 - System return fitting 1"M 2 - System flow fitting 1"M 3 - Water drain KEY: 1 - Automatic air vent valve 2 - Flow switch 3 - Safety valve (outlet 1/2 ) 4 - Temperature probe 5 - Circulation pump 7 - Expansion vessel 8.3 AUDAX TOP ErP HYDRAULIC DIAGRAM The diagram is purely indicative and not limited to the hydraulic circuit. Also see the example on page KEY: 1 - Shut-off valve 2 - Water line filters (standard) 3 - Pressure gauge (not supplied - to be provided) 4 - Filling valve (NOT Automatic) 5 - System draining valve (in the lowest points of the circuit) 6 - Air vent valve (in the highest points of the circuit) 7-3-way valve 8 - DHW storage tank 9 - Internal utility 26

27 AUDAX TOP ErP 8.4 AUDAX TOP ErP HYDRAULIC CIRCUIT COMPONENTS 1 2 OUTLET INLET 3 KEY: 1 - System flow fitting 1''M 2 - System return fitting 1"1/4 M* 3 - Water drain *1 M Reduction standard supplied KEY: 1 - Mesh filter 2 - Circulation pump 3 - Safety valve 4 - Water drain valve 5 - Blade flow switch 6 - Expansion vessel 27

28 AUDAX TOP ErP 9 AUDAX TOP ErP OPERATING LIMITS AND ANTIFREEZE FUNCTION Central heating Y X2 KEY: Y2 - Flow water temperature ( C) X2 - Outdoor air temperature ( C) Cooling Y AUDAX TOP AUDAX TOP X KEY: Y1 - Flow water temperature ( C) X1 - Outdoor air temperature ( C) NOTE: AUDAX TOP ErP is equipped with antifreeze protection up to -10 C with supply voltage. If AUDAX TOP ErP is installed in areas having temperatures below 0 C, it is recommended to provide special antifreeze systems in order to guarantee the machine's integrity, especially the water-gas heat exchanger, when there is a blackout. For example, insert top quality, non-hazardous antifreeze liquid into the heating system. In this case, the instructions of the manufacturer of this liquid must be followed scrupulously re- garding the percentage necessary with respect to the minimum temperature at which the system must be kept. An aqueous solution must be made with potential pollution class of water 2 (EN 1717:2002). With no supply voltage and if no antifreeze liquid has been inserted, you must drain the water from the machine. Avoid using automatic filling systems. 28

29 AUDAX TOP ErP 9.1 AUDAX TOP ErP OPERATING LIMITS AND ANTIFREEZE FUNCTION Central heating Y AUDAX 18 TOP ErP AUDAX 21 TOP ErP X2 KEY: Y2 - Flow water temperature ( C) X2 - Outdoor air temperature ( C) Cooling Y X KEY: Y1 - Flow water temperature ( C) X1 - Outdoor air temperature ( C) NOTE: AUDAX TOP ErP is equipped with antifreeze protection comprising an electrical resistance to protect the plate exchanger which is the most critical component with regard to freezing. When the electrical resistance activates so does the pump inside the AUDAX TOP ErP, in this way, with power supply voltage, the machine is protected up to -10 C. If AUDAX TOP ErP is installed in areas having temperatures below 0 C, it is recommended to provide special antifreeze systems in order to guarantee the machine's integrity, especially the water-gas heat exchanger, when there is a blackout. For example, insert top quality, non-hazardous antifreeze liquid into the heating system. In this case, the instructions of the manufacturer of this liquid must be followed scrupulously regarding the percentage necessary with respect to the minimum temperature at which the system must be kept. An aqueous solution must be made with potential pollution class of water 2 (EN 1717:2002). With no supply voltage and if no antifreeze liquid has been inserted, you must drain the water from the machine. Avoid using automatic filling systems. 29

30 10 AUDAX TOP 6 ErP TECHNICAL DATA AUDAX TOP 6 ErP Central heating circuit Power in CH mode with water set at 35 C (1) kw 5.76 Power in CH mode with water set at 45 C (2) kw 5.76 Power in CH mode with water set at 55 C (3) kw 5.43 CH mode COP with water set at 35 C (1) 4.28 CH mode COP with water set at 45 C (2) 3.05 CH mode COP with water set at 55 C (3) 2.77 Min/max heat power with water set at 35 C (1) kw 1.08 / 6.14 Min/max heat power with water set at 45 C (2) kw 1.06 / 6.04 Min/max heat power with water set at 55 C (3) kw 1.02 / 5.58 Flow temperature range C 20 / 60 Outdoor temperature heating operation limits C -20 / 30 Cooling circuit Power in cooling mode with water set at 18 C (1) kw 7.04 Power in cooling mode with water set at 7 C (2) kw 4.73 Cooling mode EER with water set at 18 C (1) 3.70 Cooling mode EER with water set at 7 C (2) 3.00 Min/max cooling capacity with water set at 18 C (1) kw 1.20 / 7.49 Min/max cooling capacity with water set at 7 C (2) kw 0.73 / 5.33 Flow temperature range C 4 / 18 Outdoor temperature Cooling operation limits C 5 / 46 General data Max system operating pressure bar 3 Head available on the system with 1500 l/h flow rate kpa (m H 2 O) 40 (4.08) Expansion vessel capacity l 2 Water circuit content l 1.0 C.H. sound power level db(a) 62 Appliance electric protection rating IP X4 Electric supply voltage V - Hz Permitted voltage range V Maximum absorbed power W 2000 Maximum absorbed current A 11 Fuse inserted A 16 - Type B Refrigerant fluid load (R410A)* g 1350 Heat Pump weight kg 61 * Hermetically sealed system. THE REPORTED DATA REFERS TO THE FOLLOWING CONDITIONS (in compliance with EN 14511): ROOM C.H. MODE ( C) COOLING MODE ( C) Room Antifreeze WATER (F/R) (1) - AIR (db/wb) 35/30-7/6 18/23-35 (db) Room Antifreeze WATER (F/R) (2) - AIR (db/wb) 45/40-7/6 7/12-35 (db) Room Antifreeze WATER (F/R) (3) - AIR (db/wb) 55/47-7/6 30

31 AUDAX TOP 6 ErP 11 PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP ErP AUDAX TOP 6 ErP Low temperature (30/35) Parameter Value Colder zones Average zones Hotter zones A ++ A + A B C D E F G db 55 C 35 C A ++ A kw kw Annual energy consumption for the heating function (Q HE ) Room central heating seasonal efficiency (η s ) kwh/year ηs % Nominal heat output kw Average temperature (47/55) Parameter Annual energy consumption for the heating function (Q HE ) Value Colder zones Average zones Hotter zones kwh/year db Room central heating seasonal efficiency (η s ) ηs % Nominal heat output kw

32 12 AUDAX TOP 6 ErP ''POWER'' AND ''COP'' CENTRAL HEATING AUDAX TOP 6 ErP TOL = -20 C Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max COP (EN 14511) Nom COP (EN 14511) Min COP (EN 14511) Max d.b. (w.b.) Water flow temperature 35 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 45 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 55 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 60 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21)

33 AUDAX TOP 6 ErP 12.1 AUDAX TOP 6 ErP ''POWER'' AND ''EER'' IN COOLING Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max EER (EN 14511) Nom EER (EN 14511) Min EER (EN 14511) Max d.b. Water flow temperature 18 C d.b. Water flow temperature 15 C d.b. Water flow temperature 10 C d.b. Water flow temperature 7 C d.b. Water flow temperature 5 C

34 13 GRAPH OF AUDAX TOP 6 ErP PUMP FLOW RATE/HEAD AUDAX TOP 6 ErP Head (kpa) Flow rate l/h All curves have been defined in constant pressure mode with minimum, intermediate and maximum speed AUDAX TOP 6 ErP PUMP SETTINGS AND CONFIGURATIONS KEY: 1 - Automatic vent mode operation 2 - Light ring to indicate the operating status 3 - Proportional head operation 4 - Constant head operation 5 - Operating mode selector switch AUDAX TOP 6 ErP range boilers are supplied with a low power consumption pump with variable speed control. The circulating pump is equipped with electronic control to set advanced functions. Constant head (ΔP C) (Ref. 4 above fig.) default setting. The circulator pump maintains the pressure level (head) constant as the system heat demand decreases (flow rate reduction). With these settings, the pump is suitable for all floor systems. Proportional head (ΔP V) (Ref. 3 above fig.). This allows the pressure level (head) to be proportionally reduced as the system heat demand decreases (flow rate reduction). Thanks to this function, the electric power consumption of the circulator pump is reduced further: the energy (power) used by the pump decreases according to the pressure level and flow rate. With this setting, the pump guarantees optimal performance in most heating systems, proving particularly suitable in single-pipe and two-pipe installations. TECHNICAL NOTE: System minimum water content: To facilitate proper execution of the AUDAX TOP ErP heat pump defrost cycles, a minimum water content in the system is required, which must be: 6 l/kw of the machine's power for any type of system. The flywheel guarantees normal operation of AUDAX TOP ErP with systems divided into zones (with variable water content in circulation). The flywheel also guarantees proper operation with fan coils used for cooling (a condition in which the flow temperature is very low and has significant heat load variations that vary the number of active fan coils). It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection). N.B.: for inertial tanks codes supplied by Immergas, refer to page

35 AUDAX TOP 8 ErP 14 AUDAX TOP 8 ErP TECHNICAL DATA Central heating circuit Power in CH mode with water set at 35 C (1) kw 7.16 Power in CH mode with water set at 45 C (2) kw 7.36 Power in CH mode with water set at 55 C (3) kw 7.25 CH mode COP with water set at 35 C (1) 3.97 CH mode COP with water set at 45 C (2) 3.19 CH mode COP with water set at 55 C (3) 2.81 Min/max heat power with water set at 35 C (1) kw 1.34 / 8.00 Min/max heat power with water set at 45 C (2) kw 1.32 / 7.92 Min/max heat power with water set at 55 C (3) kw 1.25 / 7.46 Flow temperature range C 20 / 60 Outdoor temperature heating operation limits C - 20 / 30 Cooling circuit Power in cooling mode with water set at 18 C (1) kw 7.84 Power in cooling mode with water set at 7 C (2) kw 5.84 Cooling mode EER with water set at 18 C (1) 3.99 Cooling mode EER with water set at 7 C (2) 2.98 Min/max cooling capacity with water set at 18 C (1) kw 0.97 / 8.44 Min/max cooling capacity with water set at 7 C (2) kw 0.50 / 5.80 Flow temperature range C4 / 18 Outdoor temperature Cooling operation limits C 0 / 46 General data Max system operating pressure bar 3 Head available on the system with 1500 l/h flow rate kpa (m H 2 O) 48 (4.89) Expansion vessel capacity l 2 Water circuit content l 1.2 C.H. sound power level db(a) 64 Appliance electric protection rating IP X4 Electric supply voltage V - Hz Permitted voltage range V Maximum absorbed power W 2700 Maximum absorbed current A 14.5 Fuse inserted A 16 - Type B Refrigerant fluid load (R410A)* g 1810 Heat Pump weight kg 69 * Hermetically sealed system. THE REPORTED DATA REFERS TO THE FOLLOWING CONDITIONS (in compliance with EN 14511): ROOM C.H. MODE ( C) COOLING MODE ( C) Room Antifreeze WATER (F/R) (1) - AIR (db/wb) 35/30-7/6 18/23-35 (db) Room Antifreeze WATER (F/R) (2) - AIR (db/wb) 45/40-7/6 7/12-35 (db) Room Antifreeze WATER (F/R) (3) - AIR (db/wb) 55/47-7/6 35

36 15 PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 8 ErP AUDAX TOP 8 ErP AUDAX TOP 8 ErP Low temperature (30/35) Parameter Value Colder zones Average zones Hotter zones A ++ A + A B C D E F G db 55 C 35 C A + A kw kw Annual energy consumption for the heating function (Q HE ) Room central heating seasonal efficiency (η s ) kwh/year ηs % Nominal heat output kw Average temperature (47/55) Parameter Annual energy consumption for the heating function (Q HE ) Value Colder zones Average zones Hotter zones kwh/year db Room central heating seasonal efficiency (η s ) ηs % Nominal heat output kw

37 AUDAX TOP 8 ErP 16 AUDAX TOP 8 ErP ''POWER'' AND ''COP'' CENTRAL HEATING TOL = -20 C Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max COP (EN 14511) Nom COP (EN 14511) Min COP (EN 14511) Max d.b. (w.b.) Water flow temperature 35 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 45 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 55 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 60 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21)

38 16.1 AUDAX TOP 8 ErP ''POWER'' AND ''EER'' IN COOLING AUDAX TOP 8 ErP Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max EER (EN 14511) Nom EER (EN 14511) Min EER (EN 14511) Max d.b. Water flow temperature 18 C d.b. Water flow temperature 15 C d.b. Water flow temperature 10 C d.b. Water flow temperature 7 C d.b. Water flow temperature 5 C

39 AUDAX TOP 8 ErP 17 GRAPH OF AUDAX TOP 8 ErP PUMP FLOW RATE/HEAD Head (kpa) Flow rate l/h All curves have been defined in constant pressure mode with minimum, intermediate and maximum speed AUDAX TOP 8 ErP PUMP SETTINGS AND CONFIGURATIONS KEY: 1 - Automatic vent mode operation 2 - Light ring to indicate the operating status 3 - Proportional head operation 4 - Constant head operation 5 - Operating mode selector switch AUDAX TOP 8 ErP range boilers are supplied with a low power consumption pump with variable speed control. The circulating pump is equipped with electronic control to set advanced functions. Constant head (ΔP C) (Ref. 4 above fig.) default setting. The circulator pump maintains the pressure level (head) constant as the system heat demand decreases (flow rate reduction). With these settings, the pump is suitable for all floor systems. Proportional head (ΔP V) (Ref. 3 above fig.). This allows the pressure level (head) to be proportionally reduced as the system heat demand decreases (flow rate reduction). Thanks to this function, the electric power consumption of the circulator pump is reduced further: the energy (power) used by the pump decreases according to the pressure level and flow rate. With this setting, the pump guarantees optimal performance in most heating systems, proving particularly suitable in single-pipe and two-pipe installations. TECHNICAL NOTE: System minimum water content: To facilitate proper execution of the AUDAX TOP ErP heat pump defrost cycles, a minimum water content in the system is required, which must be: 6 l/kw of the machine's power for any type of system. The flywheel guarantees normal operation of AUDAX TOP ErP with systems divided into zones (with variable water content in circulation). The flywheel also guarantees proper operation with fan coils used for cooling (a condition in which the flow temperature is very low and has significant heat load variations that vary the number of active fan coils). It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection). N.B.: for inertial tanks codes supplied by Immergas, refer to page

40 18 AUDAX TOP 12 ErP TECHNICAL DATA AUDAX TOP 12 ErP Central heating circuit Power in CH mode with water set at 35 C (1) kw Power in CH mode with water set at 45 C (2) kw Power in CH mode with water set at 55 C (3) kw CH mode COP with water set at 35 C (1) 3.95 CH mode COP with water set at 45 C (2) 3.03 CH mode COP with water set at 55 C (3) 2.68 Min/max heat power with water set at 35 C (1) kw 3.61 / Min/max heat power with water set at 45 C (2) kw 3.47 / Min/max heat power with water set at 55 C (3) kw 3.36 / Flow temperature range C 20 / 60 Outdoor temperature heating operation limits C - 20 / 30 Cooling circuit Power in cooling mode with water set at 18 C (1) kw Power in cooling mode with water set at 7 C (2) kw Cooling mode EER with water set at 18 C (1) 3.66 Cooling mode EER with water set at 7 C (2) 2.96 Min/max cooling capacity with water set at 18 C (1) kw 5.88 / Min/max cooling capacity with water set at 7 C (2) kw 3.83 / Flow temperature range C 4 / 18 Outdoor temperature Cooling operation limits C 0 / 46 General data Max system operating pressure bar 3 Head available on the system with 2500 l/h flow rate kpa (m H 2 O) 60 (6.12) Expansion vessel capacity l 3 Water circuit content l 2.5 C.H. sound power level db(a) 67 Appliance electric protection rating IP X4 Electric supply voltage V - Hz Permitted voltage range V Maximum absorbed power W 3850 Maximum absorbed current A 20.7 Fuse inserted A 25 - Type D Refrigerant fluid load (R410A)* g 2450 Heat Pump weight kg 104 * Hermetically sealed system. THE REPORTED DATA REFERS TO THE FOLLOWING CONDITIONS (in compliance with EN 14511): ROOM C.H. MODE ( C) COOLING MODE ( C) Room Antifreeze WATER (F/R) (1) - AIR (db/wb) 35/30-7/6 18/23-35 (db) Room Antifreeze WATER (F/R) (2) - AIR (db/wb) 45/40-7/6 7/12-35 (db) Room Antifreeze WATER (F/R) (3) - AIR (db/wb) 55/47-7/6 40

41 AUDAX TOP 12 ErP 19 PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 12 ErP AUDAX TOP 12 ErP Low temperature (30/35) Parameter Value Colder zones Average zones Hotter zones A ++ A + A B C D E F G db 55 C 35 C A + A kw kw Annual energy consumption for the heating function (Q HE ) Room central heating seasonal efficiency (η s ) kwh/year ηs % Nominal heat output kw Average temperature (47/55) Parameter Annual energy consumption for the heating function (Q HE ) Value Colder zones Average zones Hotter zones kwh/year db Room central heating seasonal efficiency (η s ) ηs % Nominal heat output kw

42 AUDAX TOP 12 ErP 20 AUDAX TOP 12 ErP ''POWER'' AND ''COP'' CENTRAL HEATING TOL = -20 C Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max COP (EN 14511) Nom COP (EN 14511) Min COP (EN 14511) Max d.b. (w.b.) Water flow temperature 35 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 45 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 55 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 60 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21)

43 AUDAX TOP 12 ErP 20.1 AUDAX TOP 12 ErP ''POWER'' AND ''EER'' IN COOLING Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max EER (EN 14511) Nom EER (EN 14511) Min EER (EN 14511) Max d.b. Water flow temperature 18 C d.b. Water flow temperature 15 C d.b. Water flow temperature 10 C d.b. Water flow temperature 7 C d.b. Water flow temperature 5 C

44 AUDAX TOP 12 ErP 21 GRAPH OF AUDAX TOP 12 ErP PUMP FLOW RATE/HEAD Head (kpa) Flow rate l/h All curves have been defined in constant pressure mode with minimum, intermediate and maximum speed AUDAX TOP 12 ErP PUMP SETTINGS AND CONFIGURATIONS AUDAX TOP 12 ErP range boilers are supplied with a low power consumption pump with variable speed control. The pump's interface enables you to select between 6 pressure levels with 2 types of controls: 3 constant pressure (CP) curves 3 proportional pressure (PP) curves Constant Pressure Curve (CP) default setting. The circulator pump maintains the pressure level (head) constant as the system heat demand decreases (flow rate reduction). With these settings, the pump is suitable for all floor systems. Proportional Pressure Curve (PP) This allows the pressure level (head) to be proportionally reduced as the system heat demand decreases (flow rate reduction). Thanks to this function, the electric power consumption of the circulator pump is reduced further: the energy (power) used by the pump decreases according to the pressure level and flow rate. With this setting, the pump guarantees optimal performance in most heating systems, proving particularly suitable in single-pipe and two-pipe installations. Setting procedure: 1) Factory setting Constant Pressure Curve CP3 2) Press the button for 10 seconds The pump goes into setting mode - the LED starts flashing 3) Each time it is pressed, the settings change LED I, II, and III are lit / the control curve and mode change 4) 10 seconds after the button is not pressed The setting is changed - the pump goes back to operating mode 5) LED I or II or III is still lit The pump is operating with the selected mode and curve. TECHNICAL NOTE: System minimum water content: To facilitate proper execution of the AUDAX TOP ErP heat pump defrost cycles, a minimum water content in the system is required, which must be: 6 l/kw of the machine's power for any type of system. The flywheel guarantees normal operation of AUDAX TOP ErP with systems divided into zones (with variable water content in circulation). The flywheel also guarantees proper operation with fan coils used for cooling (a condition in which the flow temperature is very low and has significant heat load variations that vary the number of active fan coils). It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection). N.B.: for inertial tanks codes supplied by Immergas, refer to page

45 AUDAX TOP 16 ErP 22 AUDAX TOP 16 ErP TECHNICAL DATA Central heating circuit Power in CH mode with water set at 35 C (1) kw Power in CH mode with water set at 45 C (2) kw Power in CH mode with water set at 55 C (3) kw CH mode COP with water set at 35 C (1) 4.20 CH mode COP with water set at 45 C (2) 3.30 CH mode COP with water set at 55 C (3) 2.98 Min/max heat power with water set at 35 C (1) kw 3.44 / Min/max heat power with water set at 45 C (2) kw 3.07 / Min/max heat power with water set at 55 C (3) kw 2.78 / Flow temperature range C 20 / 60 Outdoor temperature heating operation limits C - 20 / 30 Cooling circuit Power in cooling mode with water set at 18 C (1) kw Power in cooling mode with water set at 7 C (2) kw Cooling mode EER with water set at 18 C (1) 3.81 Cooling mode EER with water set at 7 C (2) 2.91 Min/max cooling capacity with water set at 18 C (1) kw 5.72 / Min/max cooling capacity with water set at 7 C (2) kw 3.75 / Flow temperature range C 4 / 18 Outdoor temperature Cooling operation limits C 0 / 46 General data Max system operating pressure bar 3 Head available on the system with 2500 l/h flow rate kpa (m H 2 O) 60 (6.12) Expansion vessel capacity l 3 Water circuit content l 2.5 C.H. sound power level db(a) 68 Appliance electric protection rating IP X4 Electric supply voltage V - Hz Permitted voltage range V Maximum absorbed power W 6500 Maximum absorbed current A 11.1 Fuse inserted A 16 - Type B Refrigerant fluid load (R410A)* g 3385 Heat Pump weight kg 116 * Hermetically sealed system. THE REPORTED DATA REFERS TO THE FOLLOWING CONDITIONS (in compliance with EN 14511): ROOM C.H. MODE ( C) COOLING MODE ( C) Room Antifreeze WATER (F/R) (1) - AIR (db/wb) 35/30-7/6 18/23-35 (db) Room Antifreeze WATER (F/R) (2) - AIR (db/wb) 45/40-7/6 7/12-35 (db) Room Antifreeze WATER (F/R) (3) - AIR (db/wb) 55/47-7/6 45

46 23 PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 16 ErP AUDAX TOP 16 ErP AUDAX TOP 16 ErP Low temperature (30/35) Parameter Value Colder zones Average zones Hotter zones A ++ A + A B C D E F G db 55 C 35 C A ++ A kw kw Annual energy consumption for the heating function (Q HE ) Room central heating seasonal efficiency (η s ) kwh/year ηs % Nominal heat output kw Average temperature (47/55) Parameter Annual energy consumption for the heating function (Q HE ) Value Colder zones Average zones Hotter zones kwh/year db Room central heating seasonal efficiency (η s ) ηs % Nominal heat output kw

47 AUDAX TOP 16 ErP 24 AUDAX TOP 16 ErP ''POWER'' AND ''COP'' CENTRAL HEATING TOL = -20 C Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max COP (EN 14511) Nom COP (EN 14511) Min COP (EN 14511) Max d.b. (w.b.) Water flow temperature 35 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 45 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 55 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21) d.b. (w.b.) Water flow temperature 60 C 20 (19) (9) (6) (1) (-1) (-4) (-8) (-16) (-21)

48 24.1 AUDAX TOP 16 ErP ''POWER'' AND ''EER'' IN COOLING AUDAX TOP 16 ErP Air temp. C Output (kw) Nom Output (kw) Min Output (kw) Max EER (EN 14511) Nom EER (EN 14511) Min EER (EN 14511) Max d.b. Water flow temperature 18 C d.b. Water flow temperature 15 C d.b. Water flow temperature 10 C d.b. Water flow temperature 7 C d.b. Water flow temperature 5 C

49 AUDAX TOP 16 ErP 25 GRAPH OF AUDAX TOP 16 ErP PUMP FLOW RATE/HEAD Head (kpa) Flow rate l/h All curves have been defined in constant pressure mode with minimum, intermediate and maximum speed AUDAX TOP 16 ErP PUMP SETTINGS AND CONFIGURATIONS AUDAX TOP 16 ErP range boilers are supplied with a low power consumption pump with variable speed control. The pump's interface enables you to select between 6 pressure levels with 2 types of controls: 3 constant pressure (CP) curves 3 proportional pressure (PP) curves Constant Pressure Curve (CP) default setting. The circulator pump maintains the pressure level (head) constant as the system heat demand decreases (flow rate reduction). With these settings, the pump is suitable for all floor systems. Proportional Pressure Curve (PP) This allows the pressure level (head) to be proportionally reduced as the system heat demand decreases (flow rate reduction). Thanks to this function, the electric power consumption of the circulator pump is reduced further: the energy (power) used by the pump decreases according to the pressure level and flow rate. With this setting, the pump guarantees optimal performance in most heating systems, proving particularly suitable in single-pipe and two-pipe installations. Setting procedure: 1) Factory setting Constant Pressure Curve CP3 2) Press the button for 10 seconds The pump goes into setting mode - the LED starts flashing 3) Each time it is pressed, the settings change LED I, II, and III are lit / the control curve and mode change 4) 10 seconds after the button is not pressed The setting is changed - the pump goes back to operating mode 5) LED I or II or III is still lit The pump is operating with the selected mode and curve. TECHNICAL NOTE: System minimum water content: To facilitate proper execution of the AUDAX TOP ErP heat pump defrost cycles, a minimum water content in the system is required, which must be: 6 l/kw of the machine's power for any type of system. The flywheel guarantees normal operation of AUDAX TOP ErP with systems divided into zones (with variable water content in circulation). The flywheel also guarantees proper operation with fan coils used for cooling (a condition in which the flow temperature is very low and has significant heat load variations that vary the number of active fan coils). It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection). N.B.: for inertial tanks codes supplied by Immergas, refer to page

50 AUDAX TOP 18 ErP 26 AUDAX TOP 18 ErP TECHNICAL DATA Central heating circuit Power in CH mode with water set at 35 C (1) kw 17,14 Power in CH mode with water set at 45 C (2) kw 16,16 Power in CH mode with water set at 55 C (3) kw 15,27 CH mode COP with water set at 35 C (1) 4.10 CH mode COP with water set at 45 C (2) 3.40 CH mode COP with water set at 55 C (3) 2,69 Min/max heat power with water set at 35 C (1) kw 3,35 / 24,65 Min/max heat power with water set at 45 C (2) kw 3,20 / 23,15 Min/max heat power with water set at 55 C (3) kw 3,01 / 18,10 Flow temperature range C 20 / 60 Outdoor temp. limits for Heating mode operation C - 20 / 30 Cooling circuit Power in cooling mode with water set at 18 C (1) kw 19,38 Power in cooling mode with water set at 7 C (2) kw 14,88 Cooling mode EER with water set at 18 C (1) 3.87 Cooling mode EER with water set at 7 C (2) 3.00 Min/max cooling capacity with water set at 18 C (1) kw 4,52 / 21,17 Min/max cooling capacity with water set at 7 C (2) kw 3,13 / 15,45 Flow temperature range C 5 / 18 Outdoor temp. limits for Cooling mode operation C 0 / 46 General data System max. working pressure bar 3 Head available on the system with 2700 l/h flow rate kpa (m c.a.) 84 (8,56) Expansion vessel capacity l 8 C.H. sound power level db(a) 71 Appliance electric protection rating IP X4 Electric power supply V - Hz Permitted voltage range V Maximum power absorbed W Maximum current absorbed A 16,7 Fuse inserted A 25 - Type C Refrigerant fluid load (R410A)* g 8000 Heat pump Weight kg 190,9 * Hermetically sealed system. THE REPORTED DATA REFERS TO THE FOLLOWING CONDITIONS (in compliance with EN 14511): ROOM HEATING PHASE ( C) COOLING PHASE ( C) Water TEMP. (F/R) (1) - AIR (db/wb) 35/30-7/6 18/23-35 (bs) Water TEMP. (F/R) (2) - AIR (db/wb) 45/40-7/6 7/12-35 (bs) Water TEMP. (F/R) (3) - AIR (db/wb) 55/47-7/6 50

51 AUDAX TOP 18 ErP 27 PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 18 ErP AUDAX TOP 18 ErP Low temperature (30/35) Parameter Value Colder zones Average zones Hotter zones A ++ A + A B A CB DC ED E F G db 55 C 35 C A + kw A + 16,41 13,65 9,11 9,25 12,5 14,67 kw Annual energy consumption for the central heating function (Q HE ) Room central heating seasonal efficiency (η s ) kwh/year ηs % Nominal heat output kw 13,65 9,25 14,67 Average temperature (47/55) Parameter Annual energy consumption for the central heating function (Q HE ) Value Colder zones Average zones Hotter zones kwh/year db Room central heating seasonal efficiency (η s ) ηs % Nominal heat output kw 16,41 9,11 12,50 51

52 AUDAX TOP 18 ErP 28 AUDAX TOP 18 ErP ''POWER'' AND ''COP'' CENTRAL HEATING TOL = -20 C Room Antifreeze air C Output (kw) Nom. Output (kw) Min. Output (kw) Max. COP (EN 14511) Nom. COP (EN 14511) Min. COP (EN 14511) Max. d.b. (w.b.) Water flow temperature 35 C 10 (9) (6) (1) (-8) (-11) (-16) (-21) d.b. (w.b.) Water flow temperature 45 C 10 (9) (6) (1) (-8) (-11) (-16) (-21) d.b. (w.b.) Water flow temperature 55 C 10 (9) (6) (1) (-8) (-11) (-16) (-21) d.b. (w.b.) Water flow temperature 60 C 10 (9) (6) (1) (-8) (-11) (-16) (-21)

53 AUDAX TOP 18 ErP 28.1 AUDAX TOP 18 ErP ''POWER'' AND ''EER'' CENTRAL HEATING Room Antifreeze air C Output (kw) Nom. Output (kw) Min. Output (kw) Max. EER (EN 14511) Nom. EER (EN 14511) Min. EER (EN 14511) Max. d.b. Water flow temperature 18 C d.b. Water flow temperature 15 C d.b. Water flow temperature 10 C d.b. Water flow temperature 7 C d.b. Water flow temperature 5 C

54 29 GRAPH OF AUDAX TOP 18 ErP PUMP FLOW RATE/HEAD AUDAX TOP 18 ErP Head (kpa) Speed 100% Speed 75% Speed 50% 3 30 Speed 38% 4 20 Speed 25% Flow rate l/h All curves have been defined in constant pressure mode with various speeds AUDAX TOP 18 ErP PUMP SETTINGS AND CONFIGURATIONS AUDAX TOP 18 ErP range boilers are supplied with a low power consumption pump with variable speed control and settable according to the following settings. Assistance Menu -> System definition Menu item Description Range Default Pump control Enable the pump operation with speed set Max.speeed or the modulating mode with tracking of the Modulating temperature differential. Max.speed/ Modulating Modulating Minimum speed Value of minimum speed used in modulating operation. 19% 50% 50% Maximum speed Value of maximum speed used in modulating operation. 50% 100% 100% Delta T Temperature delta to be maintained with modulating operation TECHNICAL NOTE: System minimum water content: To facilitate proper execution of the AUDAX TOP ErP heat pump defrost cycles, a minimum water content in the system is required, which must be: 6 l/kw of the machine's power for any type of system. The flywheel guarantees normal operation of AUDAX TOP ErP with systems divided into zones (with variable water content in circulation). The flywheel also guarantees proper operation with fan coils used for cooling (a condition in which the flow temperature is very low and has significant heat load variations that vary the number of active fan coils). It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection). 54

55 AUDAX TOP 21 ErP 30 AUDAX TOP 21 ErP TECHNICAL DATA Central heating circuit Power in CH mode with water set at 35 C (1) kw Power in CH mode with water set at 45 C (2) kw Power in CH mode with water set at 55 C (3) kw CH mode COP with water set at 35 C (1) 4.10 CH mode COP with water set at 45 C (2) 3.30 CH mode COP with water set at 55 C (3) 2.50 Min/max heat power with water set at 35 C (1) kw 8.90/30.45 Min/max heat power with water set at 45 C (2) kw 8.48 / Min/max heat power with water set at 55 C (3) kw 7.89/23.24 Flow temperature range C 20 / 57 Outdoor temp. limits for Heating mode operation C - 20 / 30 Cooling circuit Power in cooling mode with water set at 18 C (1) kw Power in cooling mode with water set at 7 C (2) kw Cooling mode EER with water set at 18 C (1) 3.80 Cooling mode EER with water set at 7 C (2) 3.10 Min/max cooling capacity with water set at 18 C (1) kw / Min/max cooling capacity with water set at 7 C (2) kw 8.67/23.08 Flow temperature range C 5 / 18 Outdoor temp. limits for Cooling mode operation C 0 / 46 General data System max. working pressure bar 3 Head available on the system with 2700 l/h flow rate kpa (m c.a.) 85 (8.65) Expansion vessel capacity l 8 C.H. sound power level db(a) 74 Appliance electric protection rating IP X4 Electric power supply V - Hz Permitted voltage range V Maximum power absorbed W Maximum current absorbed A 19.1 Fuse inserted A 25 - Type C Refrigerant fluid load (R410A)* g 8000 Heat pump Weight kg * Hermetically sealed system. THE REPORTED DATA REFERS TO THE FOLLOWING CONDITIONS (in compliance with EN 14511): ROOM HEATING PHASE ( C) COOLING PHASE ( C) Water TEMP. (F/R) (1) - AIR (db/wb) 35/30-7/6 18/23-35 (bs) Water TEMP. (F/R) (2) - AIR (db/wb) 45/40-7/6 7/12-35 (bs) Water TEMP. (F/R) (3) - AIR (db/wb) 55/47-7/6 55

56 31 PRODUCT FICHE (REGULATION 811/2013) AUDAX TOP 21 ErP AUDAX TOP 21 ErP AUDAX TOP 21 ErP Low temperature (30/35) Parameter Value Colder zones Average zones Hotter zones A ++ A + A B A CB DC ED E F G 55 C 35 C A + A + Annual energy consumption for the central heating function (Q HE ) Room central heating seasonal efficiency (η s ) kwh/year ηs % Nominal heat output kw db 22,77 24,47 15,07 16,64 16,37 21,06 kw kw Average temperature (47/55) Parameter Annual energy consumption for the central heating function (Q HE ) Value Colder zones Average zones Hotter zones kwh/year db Room central heating seasonal efficiency (η s ) ηs % Nominal heat output kw

57 AUDAX TOP 21 ErP 32 AUDAX TOP 21 ErP ''POWER'' AND ''COP'' CENTRAL HEATING TOL = -20 C Room Antifreeze air C Output (kw) Nom. Output (kw) Min. Output (kw) Max. COP (EN 14511) Nom. COP (EN 14511) Min. COP (EN 14511) Max. d.b. (w.b.) Water flow temperature 35 C 10 (9) (6) (1) (-8) (-11) (-16) (-21) d.b. (w.b.) Water flow temperature 45 C 10 (9) (6) (1) (-8) (-11) (-16) (-21) d.b. (w.b.) Water flow temperature 55 C 10 (9) (6) (1) (-8) (-11) (-16) (-21)

58 AUDAX TOP 21 ErP 32.1 AUDAX TOP 21 ErP ''POWER'' AND ''EER'' CENTRAL HEATING Room Antifreeze air C Output (kw) Nom. Output (kw) Min. Output (kw) Max. EER (EN 14511) Nom. EER (EN 14511) Min. EER (EN 14511) Max. d.b. Water flow temperature 18 C , d.b. Water flow temperature 15 C d.b. Water flow temperature 10 C d.b. Water flow temperature 7 C d.b. Water flow temperature 5 C

59 AUDAX TOP 21 ErP 33 GRAPH OF AUDAX TOP 21 ErP PUMP FLOW RATE/HEAD Head (kpa) Speed 100% Speed 75% 2 40 Speed 50% 3 30 Speed 38% Speed 25% Flow rate l/h All curves have been defined in constant pressure mode with various speeds AUDAX TOP 21 ErP PUMP SETTINGS AND CONFIGURATIONS AUDAX TOP 21 ErP range boilers are supplied with a low power consumption pump with variable speed control and settable according to the following settings. Assistance Menu -> System definition Menu item Description Range Default Pump control Enable the pump operation with speed set Max.speeed or the modulating mode with tracking of the Modulating temperature differential. Max.speed/ Modulating Modulating Minimum speed Value of minimum speed used in modulating operation. 19% 50% 50% Maximum speed Value of maximum speed used in modulating operation. 50% 100% 100% Delta T Temperature delta to be maintained with modulating operation TECHNICAL NOTE: System minimum water content: To facilitate proper execution of the AUDAX TOP ErP heat pump defrost cycles, a minimum water content in the system is required, which must be: 6 l/kw of the machine's power for any type of system. The flywheel guarantees normal operation of AUDAX TOP ErP with systems divided into zones (with variable water content in circulation). The flywheel also guarantees proper operation with fan coils used for cooling (a condition in which the flow temperature is very low and has significant heat load variations that vary the number of active fan coils). It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection). 59

60 AUDAX TOP ErP 34 AUDAX TOP 6-8 ErP P.C.B. The AUDAX TOP 6 and 8 ErP heat pumps are designed to function correctly, also without system Manager. They must only be set from the Control Panel (standard supply). Remember to install a circuit breaker switch (you can also add a disconnecting switch, which is not supplied with the machine). KEY: = Manufacturer's wiring = Installer's wiring CM = Compressor motor FM = Fan motor RV = Reversing valve (4-way) TS = Low-pressure pipe temperature probe TO = Outdoor unit temperature probe TD = High-pressure pipe temperature probe TE = Condenser pipe temperature probe PMV = Modulating valve motor R = Inductance F = Fuse FL = Filter Cable colour: R = Red Y = Yellow O = Orange A = Brown C = Black V = Purple B = Blue W = White Y/G = Yellow/Green A L B N Y/G C B A 60

61 N L Y/G A B A B A B C The AUDAX TOP 12 ErP heat pumps are designed to function correctly, also without system Manager. They must only be set from the Control Panel (standard supply). Remember to install a circuit breaker switch (you can also add a Y/G Manufacturer's wiring Installer's wiring Compressor motor Fan motor Reversing valve (4-way) Low-pressure pipe temperature probe Outdoor unit temperature probe High-pressure pipe temperature probe Condenser pipe temperature probe Modulating valve motor Inductance Fuse 34.1 Cable colour: R = Red Y = Yellow O = Orange A = Brown C = Black V = Purple B = Blue W = White P = Pink G = Grey Y/G = Yellow/Green = = CM = FM = RV = TS = TO = TD = TE = PMV = R = F = KEY: AUDAX TOP ErP AUDAX TOP 12 ErP P.C.B. disconnecting switch, which is not supplied with the machine). 61

62 62 = = CM = FM = SF = TS = KEY: Manufacturer's wiring Installer's wiring Compressor motor Fan motor Reversing valve Low-pressure pipe temperature probe A TO TD TE TL PMV R F C H RY = = = = = = = = = = Outdoor unit temperature probe High-pressure pipe temperature probe Condenser pipe temperature probe Condenser pipe temperature probe 2 Modulating valve motor Inductance Fuse Compressor thermostat High pressure switch Relay Cable colour: R = Red Y = Yellow O = Orange A = Brown C = Black V = Purple B = Blue W = White P = Pink G = Grey Y/G = Yellow/Green The AUDAX TOP 16 ErP heat pumps are designed to function correctly, also without system Manager. They must only be set from the Control Panel (standard supply). Remember to install a circuit breaker switch (you can also add a B C 34.2 N L AUDAX TOP ErP AUDAX TOP 16 ErP P.C.B. disconnecting switch, which is not supplied with the machine).

63 AUDAX TOP ErP 35 AUDAX TOP ErP CONTROL DIAGRAM KEY: = Manufacturer's wiring = Installer's wiring LWT = Outlet water sensor TR = Coolant sensor FS = Flow switch T = Transformer PS = Water pump motor -HTR = Electric heater OAT = Outdoor air probe LF = Frequency limitation IS = DHW inlet SV = DHW 3-way valve R1 = Resistance F = Fuse REMOTE PANEL Cable colour: R = Red Y = Yellow O = Orange A = Brown C = Black G = Grey B = Blue W = White V = Purple Y/G = Yellow/Green 63

64 AUDAX TOP ErP 36 AUDAX TOP ErP TERMINAL BLOCK ELECTRICAL CONNECTIONS Grey 5-pole terminal block N N CONTROL PANEL C W G Y N.B.: With system Manager applications, the Control Panel (standard) can also function as a room temperature/humidity probe of a system's zone. Refer to the chapter with regard to examples of application diagrams on pages 88 to 103 for the electrical connections. 6 7 S1 S2 AUDAX TOP ErP TERMINAL BLOCK PIN Description PIN Signal Limits 1 3-way valve N Output 230Vac (18-N: Supply voltage, 10: signal) 1 ph ~ 230V, 2A 2 Alarm 11 - N Output, Relay Contact 1 ph ~ 230V, 2A 3 Auxiliary Pump 12 - N Output, Relay Contact 1 ph ~ 230V, 2A 4 Auxiliary Heat Source (e.g. electrical resistance) 4 - N Output, Relay Contact 1 ph ~ 230V, 2A 5 Alarm 5 - N Output, Relay Contact 1 ph ~ 230V, 2A 6 Compressor Maximum Frequency Reduction Input (contacts quality switch >25mA@12V) N.A. 7 DHW request Input (contacts quality switch >25mA@12V) N.A. 8 Alarm input (external) 21-3 Input (contacts quality switch >25mA@12V) N.A. S1 On (On = closed) / Off (Off = open) 6-3 Potential-free contact N.A. S2 Central Heating (closed) / Cooling (open) 7-3 Potential-free contact N.A. Remove the panel (refer to the fig. on the side) to see the electrical components on the front. The electrical supply voltage cables can be inserted in the holes set up. You must clamp the electrical cables using group cable ties in order to prevent them from touching the compressor and hot pipes. The unit can be controlled and set by means of: Control Panel (standard). Switches or thermostats (not supplied). Refer to the figure above for electrical connections. N.B.: the quality of the contacts must be higher than 12V. You are always required to install a circuit breaker switch. 64

65 AUDAX TOP ErP 37 AUDAX TOP ErP P.C.B. Wiring colour codes: BK - Black BL - Blue BR - Brown GY - Grey Y - Yellow O - Orange P - Pink R - Red W - White KEY: A3 - Compressor inverter A4 - Fans inverter A5 - Filter A6 - Interface board BP1 - Pressure sensor (LP) CM - Compressor FM1 - Fan FM2 - Fan FT1 - Compressor safety thermostat PMV1 - Throttle valve control PMV2 - Throttle valve control (only for 21 kw model) RY - Relay SP1F - High pressure switch TD - Compressor outlet temperature probe TE - Coil sensor low part TL - Coil sensor high part TO - Outdoor temperature sensor TS - Compressor intake temperature sensor YV21 - Central heating solenoid valve YV41 4-way valve control 65

66 38 AUDAX TOP ErP CONTROL DIAGRAM AUDAX TOP ErP Wiring colour codes: BK - Black BL - Blue BR - Brown G - Green R - Red KEY: A1 - Main control board (NHC) A2 - Control panel B12 - Domestic hot water temperature sensor EH1 - Plate exchanger heater EH90 - Hydraulic unit heater FS - Flow switch K001 - System integration K002 - DHW Integration M1 - Heat pump circulator M10 - Additional pump M50 - DHW 3-way valve PR - Power reduction enabling RT1 - Flow sensor RT2 - Return sensor S1 - Room thermostat S3 - External safety inlet TC - Transformer TR - Coolant sensor W - White CONTROL PANEL 66

67 AUDAX TOP ErP 39 AUDAX TOP ErP TERMINAL BLOCK ELECTRICAL CONNECTIONS KEY: A2 - Control panel B12 - Domestic hot water temperature sensor FS - Flow switch K001 - System integration K002 - DHW Integration M1 - Heat pump circulator M10 - Additional pump M50 - DHW 3-way valve PR - Power reduction enabling S1 - Room thermostat S3 - External safety inlet CONTROL PANEL PLEASE NOTE: With system Manager applications, the Control Panel (standard) can also function as a room temperature/ humidity probe of a system's zone. Refer to the chapter with regard to examples of application diagrams on pages 88 to 103 for the electrical connections. AUDAX TOP ErP TERMINAL BLOCK PIN Description PIN Signal Limits M1 Heat pump Internal circulator Output, Relay Contact 1 ph ~ 230V, 2A M1 Internal circulator modulation control PWM Control - - M10 Additional / booster pump Output, Relay Contact 1 ph ~ 230V, 2A M50 DHW 3-way valve L1 Output 230Vac (23-L1: Supply voltage, 19: signal) 1 ph ~ 230V, 2A K001 K002 System Integration (electrical resistance control) D.H.W. (Domestic hot water) Integration (electrical resistance control) Output, Relay Control 1 ph ~ 230V Output, Relay Control 1 ph ~ 230V B12 D.H.W. request probe NTC Probe 10 kohm 25 C - - FS Flow switch 8-13 Input (contacts quality switch >25mA@12V) N.A. PR Compressor Maximum Frequency Reduction 9-13 Input (contacts quality switch >25mA@12V) N.A. S1 Room thermostat (On = closed) 4-13 Input (contacts quality switch >25mA@12V) N.A. S3 External safety inlet 7-13 Input (contacts quality switch >25mA@12V) N.C. 67

68 40 ELECTRIC CONNECTION CABLES FEATURES AUDAX TOP ErP AUDAX TOP ErP (Mono-phase) Unit 6 kw 8 kw 12 kw Power Supply V - ph - Hz Permitted voltage range V Maximum power absorbed kw Maximum current absorbed A Supply voltage fuses gl Type A 16 - Type B 16 - Type B 25 - Type D Supply voltage cable section mm 2 (per phase) 3 x 2.5 mm 2 Supply voltage cable type H07RN-F Maximum length m 50 External pump circulation maximum A 2 current Use H03VV-F 5x0.75 mm² cables to connect the Control Panel AUDAX TOP ErP (Three-phase) Unit 16 kw 18 kw 21 kw Power Supply V - ph - Hz N - 50 Permitted voltage range V Maximum power absorbed kw Maximum current absorbed A Supply voltage fuses gl Type gg Type gg Type A 16 - Type B 25 - Type C 25 - Type C Supply voltage cable section mm 2 (per phase) 5G x 4 mm 2 Supply voltage cable Max. section mm 2 (per phase) 5G x 6 mm 2 Supply voltage cable type H07RN-F Maximum length m 80 External pump circulation maximum current A 2 Use H03VV-F 5x0.75 mm² cables to connect the Control Panel 68

69 AUDAX TOP ErP and Integrated System 41 SYSTEM MANAGER It is an electronic controller with microprocessor, realised with the objective of being a "unique manager" for integrated systems. Thanks to this innovative supervisor, it is possible to establish and activate the most convenient heat source depending on functional, environmental and "economic" parameters. In fact, to control everything, the System manager must acquire the data relative to the external temperature (from the external probe) and the system flow temperature (relative to the pre-set climatic curve),after having configured the fuel cost parameter (e.g. methane gas) and that of the electric energy. Designed to enhance climatic comfort, it allows you to set different climatic curves for each zone, both for hot and cold. The user interface is made up from an LCD with matrix and a 6-key membrane keyboard. Installation takes place on a guide for electric components from control board TECHNICAL FEATURES Using the system manager (integrated with the relative expansion kits) it is possible to control: up to 4 AUDAX TOP ErP heat pumps in set configuration; Immergas boiler; storage tank for D.H.W. production (the D.H.W. temperature is managed by the NTC probe. room C.H. storage tank (the temperature inside the tank is managed by the NTC probe); up to 2 solar circulation units for systems with manifolds arranged on different slopes; temperature probes (NTC - PT1000); ON/OFF request dry contact; integrative electric resistance for DHW; integrative electric resistance for heat system; variable flow temperature of the heat pump and the boiler (using the required models), depending on the external temperature (a climatic curve is pre-selected); 4 expansion boards to manage the air conditioning system (3 of which for any mixed/not mixed zones and one used exclusively in the high temp. zone that operates independently, connected to the boiler circuit); 1 expansion board for the additional functions, namely: - hot/cold switch-over on distinct systems (for example systems with radiant panel heating and fan-coil cooling); - recirculation pump management for DHW; - acquisition of a signal from a system that generates electrical energy (e.g. photovoltaic system); up to 3 humidity-temp. sensors or 4 zone remote controls; up to 3 Dehumidifiers. On the other hand, in terms of the main settings that can/must be carried out, the System Manager allows you to acquire or programme: outdoor temperature (with a probe already installed on AUDAX TOP ErP); system flow temperature; storage tank temperature (even through 2-3 probes, 1 of which refers to the solar-heated part of the boiler); by means of self-diagnosis, detection and display of error codes in the event of anomalies; date and time; differentiated selection and programming for each individual zone; programming the time periods for DHW production; anti-legionella program (in a system where there is a boiler or integrative resistance on the storage tank, in addition to the Heat Pump); cost of combustion (Methane or LPG); cost of the electric energy; management of the heat/cooling sources. SYSTEM MANAGER code

70 AUDAX TOP ErP and Integrated System 41.2 SYSTEM MANAGER ELECTRICAL CONNECTIONS AUDAX TOP ErP connection Expansion kit connections e kit connections mix / 2 mix+ 1 direct Zone Remote Control connections supply voltage (provided by default with AUDAX TOP ErP) (Zone control connections ) Electric power supply D.H.W. probe Solar system storage tank probe Solar panel probe et configuration pumps common flow probe/plate eat exchanger Boiler connections Relay connections code for central heating electrical integration Relay connections code for D.H.W. electrical integration/boiler activation with On/Off contact D.H.W. production diverter valve activation connection Central heating/cooling diverter valve commutation connection with puffer. Solar system circular connection Safety thermostat jumper or room temperature with no zone expansion Control Panel supply voltage provided by default with AUDAX TOP ErP Common probes/inputs Boiler alarm inputs Puffer probe

71 AUDAX TOP ErP and Integrated System NOTE: Electrical connection between the system Manager and the boilers (except models: range VICTRIX TT ErP, VICTRIX kw TT, VICTRIX MAIOR TT, VICTRIX EXA, VICTRIX SUPERIOR ErP, VICTRIX ZEUS SUPERIOR ErP, ARES CONDENSING ErP, HERCULES MINI ErP, HERCULES CONDENSING ErP, HERCULES CONDENSING ABT ErP and HERCULES SOLAR 200 ErP), must be carried out via electronic relay (abbreviation EMR 12 Vdc code ); - the electrical connection between the System Manager and the 2, 4 or 6 kw system integrative resistance kit must be set up using a solid state electronic relay (abbreviation SSR 6 Vdc code: ) TECHNICAL DATA The System manager can be powered exclusively via transformer or relevant generator: - direct power supply: 48 Vdc (36 Vmin 72 Vmax) - alternating power supply: 24 Vac +10/-15 %, 50/60 Hz The device has the following features: - user interface via LCD with matrix - membrane keyboard with 6 keys - installation on DIN guide for electric components from control board - dimensions: L 105 x H 110 x D 60 Operating conditions -10 T 60 C, 90% RH non-condensing Degree of protection IP40 only on front panel Class depending on protection against electric shock to be integrated on Class I and/or II equipment Period of electric stress of the isolating parts long Type of disconnection or micro switching micro switching Category of resistance to heat and fire Category D (UL94-V0) Immunity against surges Category II Ageing features (functioning hours) 80,000 N of automatic operation handling cycles 100,000 (EN ); 30,000 (UL 873) Class and structure of the software Class A Surge immunity category Category III (IEC EN ) 71

72 AUDAX TOP ErP and Integrated System 41.4 DESCRIPTION AND CONTROLS OF SPECIAL FUNCTIONS This button (1) allows you to change the operating mode of the system, specifically: Summer (only DHW and solar heating), Summer with cooling, Winter, Party (all zones are set in comfort mode), Standby (all requests are disabled: room antifreeze protection < 5 C only remains active, if Immergas room probe is installed). This button (2) allows you to access the submenus: Selection, Programming, Info, Alarms log, Assistance. This button (3) allows you to move back from a current menu to the previous one. These buttons (4 and 5) allow you to scroll through the menus on the screen cyclically or to increase or decrease the value of the various parameters. The button (6) enables you to change the displayed data. DISPLAY (7) description: winter - room central heating and DHW production functions are enabled; summer - DHW production only is enabled; comfort temperature is active; operating with automatic program; operating with manual program; operating with holiday timer program; operation with energy savings programme; symbol indicating anomaly; request for central heating in room in progres; request for DHW in progress; DHW heating and cooling program; operating in Party mode; request to heat or cool room; solar panel operation in progress; system in stand-by; request for cooling in room in progress; dehumidifier with cooled air; dehumidifier with neutral air; The system Manager is equipped with several important functions and application options: Set climatic curves for each zone, both for hot and cold; maximum temperature of 85 C, which can be selected for all zones; Identify each zone independently: only hot, hot/cold, hot/ cold with dehumidifier and dew point calculation, cold only, cold only with dehumidifier and dew point calculation. The said dew point calculation function can also be enabled/ disabled if dehumidifier management is disabled (e.g. with another dehumidifier system managed independently); Set the Tminimum integration (cut-off) or COP calculation to use the heat pump; Optimise the flow temperature to the system by means of probes situated on the secondary booster circuit (e.g. with a hydraulic manifold); In the event of boiler integration, it is also possible to keep AUDAX TOP ErP permanently active if COP is advantageous. The Manager must be connected to the boiler via the external probe clamps (range models VICTRIX TT ErP, VICTRIX kw TT, VICTRIX MAIOR TT, VICTRIX EXA, VICTRIX SUPERIOR ErP and all models with SUPERIOR electronics - refer to the list in the previous page); DHW production boiler management via the heat pump as opposed to the solar system (AUDAX TOP ErP connected to the lower coil, boiler connected to the upper coil), in order to obtain renewable source coverage on DHW; Option to have remote-domotic management on the Manager. 3 digital inputs are used on expansion address 5, which, according to their status (open/closed), determine the operation mode. Contact domotic management is executed using the following options: Standby (inputs ID1=0 ID2=0 ID3=0); Winter (inputs ID1=1 ID2=0 ID3=0); Summer (inputs ID1=1 ID2=1 ID3=0); Cooling (inputs ID1=0 ID2=0 ID3=1); Party (inputs ID1=1 ID2=0 ID3=1); Digital output 4 regarding expansion address 5 is enabled in the event of a system anomaly (for an error message to be sent to the domotic system); Input on expansion address 5 to force activation of AUDAX TOP ErP with the FV system, which generates electricity (refer to the diagram on the next page). By using an inverter/ electronic device that supplies a signal when FV production exceeds a set value, a contact closes on expansion address 5, which: Immediately brings the DHW storage tank to 50 C, disabling any programmed DHW time bands; The minimum COP functional convenience is reset and Tminimum integration brought to -15 C, thus removing integration from the boiler; the only thing that remains active is the maximum time for the system to be fully operational, beyond which the boiler is activated in order to guarantee climatic comfort; If a puffer system is configured in the menu, it is heated up to 55 C, even without request from the system; also in this case, the only thing to remain active is the maximum time for the system to be fully operational. Input on expansion address 4 to disable the generators (e.g. boiler or electrical resistance remain on standby) when a thermoflue operates.

73 AUDAX TOP ErP and Integrated System 41.5 EXAMPLES OF EXPANSIONS WITH ADDRESS "4" AND "5" FOR AUXILIARIES Photovoltaic contact management Key: A15-5: Zone expansion kit with address 5 (code ) PV: On/Off contact from photovoltaic system. Notes: Configure the expansion address as indicated. Expansion Addresses Address 5 Supply voltage 24Vac; 50Hz Contact management from domotic system Key: A15-5: Zone expansion kit with address 5 (code ) DS: Domotic system. Notes: Configure the expansion address as indicated. Contact domotic management is executed using the following configurations: Stand-by Winter Summer Cooling Party Expansion Addresses Address 5 Supply voltage 24Vac; 50Hz 73

74 AUDAX TOP ErP and Integrated System Pump management downstream of the plate heat exchanger SUPPLY VOLTAGE Key: A15-5: Zone expansion kit with address 5 (code ) M11: Circulation downstream of the plate heat exchanger on heat pumps. K4: relay type EMR 12V DC code Expansion Addresses Address 5 Supply voltage 24Vac; 50Hz Pump management for thermal discharge SUPPLY VOLTAGE Key: A15-5: Zone expansion kit with address 5 (code ) M7: thermal discharge circulation. B22: hot source probe (code ). B23: cold source probe (code ). Notes: Configure the expansion address as indicated. Expansion Addresses Address 5 74

75 AUDAX TOP ErP and Integrated System DHW recirculation pump management SUPPLY VOLTAGE Key: A15-5: Zone expansion kit with address 5 (code ) M4: circulation of D.H.W. recirculation Notes: Configure the expansion address as indicated. Expansion Addresses Address 5 Thermoflue contact management Key: A15-4: Zone expansion kit with address 4 (code ) THERMOFLUE: On/Off contact from thermoflue. Notes: Configure the expansion address as indicated. Input contact to disable the generators when a thermal chimney is operating: if the contact closes Audax, the boiler/resistance remain on standby. Expansion Addresses Address 4 THERMOFLUE Supply voltage 24Vac; 50Hz 75

76 AUDAX TOP ErP and Integrated System 42 ZONE REMOTE CONTROL It is an electronic device equipped with a back-lit display to control and adjust the room's temperature and humidity. Connection to the system Manager is on the same BUS connection as AUDAX TOP ErP and temperature-humidity probes. It programs the relative room heat adjustment. It can be applied to the wall using the supplied screws and plugs. The kit must be powered at 230 Vac. OPTIONAL code ROOM TEMPERATURE/HUMIDITY SENSOR It is a room temperature and humidity probe, to be applied to the wall. Differently to the zone remote control kit, in this case, the settings of all room parameters take place on the System Manager. The kit must be connected directly to the expansion board for zone management. The kit must be powered at 24 Vac. OPTIONAL code EXPANSION BOARD FOR ZONE MANAGEMENT This component must be powered at 24 Vac and is mainly used for system zone management; in particular n 1 expansion kit must be used for each zone. The expansion kit manages pump, mixing valve and the dehumidifier of the same zone, acquiring the room request (temperature and humidity) for a determined zone. The following can be connected to this kit: - the room temperature - humidity sensor; - an ON-OFF type request contact. Installation takes place on a DIN guide for electric components from control board. This board is envisioned as per standard in the 2 kits for zone systems (see the following page). OPTIONAL code

77 AUDAX TOP ErP and Integrated System 45 SYSTEM DISTRIBUTION KIT Two pre-packaged systems called: "2 mixed zones kit" and "2 mixed zones and 1 direct zone kit". They are comprised of 2 separate hydraulic manifolds (flow/return) + by-pass, thermometers to read the temperatures, motorised mixing valves, low energy consumption electro pumps and expansion boards for electric management. The pumps included in the kit are distinguished for being very elastic, also thanks to the 7 operating curves that can be pre-set. All parts are already assembled and ready for operation exclusively in combination with the System Manager. With the aid of the expansions the 2 kits are governed by the System Manager during the central heating and cooling phases. Acquisition of the outdoor temperature from system Manager enables you to select independent flow temperature curves for each of the 2 or 3 zones of the system (both with C.H. and cooling). Inserting these kits into the technological system enhance overall comfort and energy savings DIMENSIONS AND CONNECTIONS Height (mm) Width (mm) Depth (mm) KEY: RG - Generator return (G 3/4 ) MG - Generator flow (G 3/4 ) V - Electrical connection X - Holes for wall-mounted installation of the kit MIXED ZONES 2 KIT code B - Zone return 1 (G 3/4 ) C - Zone return 2 (G 3/4 ) D - Zone flow 1 (G 3/4 ) E - Zone flow 2 (G 3/4 ) 2 MIXED ZONES AND 1 DIRECT ZONE KIT code A - Zone return 3 (G 3/4 ) B - Zone return 1 (G 3/4 ) C - Zone return 2 (G 3/4 ) D - Zone flow 1 (G 3/4 ) E - Zone flow 2 (G 3/4 ) F - Zone flow 3 (G 3/4 ) 77

78 AUDAX TOP ErP and Integrated System 45.2 TECHNICAL DATA Mixed zones 2 kit 2 mixed zones and 1 direct zone kit Maximum nominal pressure Maximum operating pressure Low temperature circuit minimum set point regulation temperature Low temperature circuit maximum set point regulation temperature Water content in device Total head available in non-mixed zone with 1000 l/h flow rate (max) Total head available in mixed zone (mixing valve closed) with 1000 l/h flow rate (max.) Empty device weight Full device weight bar C C C l kpa (m H 2 O) kpa (m H 2 O) kg kg 3 90* 25 50/85* (5.50) * 25 50/85* (4.30) (5.50) Electrical connection Maximum input Installed electric power Power in stand-by Electric plant protection Maximum distance between kit - heat pump or boiler V/Hz A W W - m 230/ IP / IP * = temperature can only be reached in combination with a boiler CIRCULATION PUMP SETTINGS AND CONFIGURATIONS The kits are supplied with circulating pumps fitted with speed regulator. These settings are suitable for most systems. For proper operation one must select the most suitable type of operation for the system and select a speed between 2 and 7. - Program constant head (ΔP C). The circulator pump maintains the pressure level (head) constant as the system heat demand decreases (flow rate reduction). With these settings, the circulator pump is suitable for all floor systems where all the circuits must be balanced for the same drop in head. One can select the operating level from minimum to maximum by turning the selector switch clockwise in the relative power scale (refer to the drawing below). - Program proportional head (ΔP V). This allows the pressure level (head) to be proportionally reduced as the system heat demand decreases (flow rate reduction). Thanks to this function, the electric power consumption of the circulator pump is reduced further: the energy (power) used by the pump decreases according to the pressure level and flow rate. With this setting, the pump guarantees optimal performance in most heating systems, proving particularly suitable in single-pipe and two-pipe installations. Any noise of the water flow in the pipes, valves and radiators is eliminated by reducing the head. One can select the operating level from minimum to maximum by turning the selector switch anticlockwise on the relative power scale (refer to the drawing below). KEY: 1 - Automatic vent mode operation 2 - Light ring to indicate the operating status 3 - Proportional head operation 4 - Constant head operation 5 - Operating mode selector switch 78

79 AUDAX TOP ErP and Integrated System 45.4 GRAPHS OF CIRCULATION PUMP FLOW RATE-ABSORPTION-HEAD The kit contains an electronic low consumption circulation pump, whose flow rate/head features are shown in the graph below. All pumps in the kit are suitable for operation with heat and cold carrying fluid. ZONE MIXED WITH A CLOSED MIXING VALVE WILO YONOS PARA RS 15-7 RKA CM 130 Constant head (ΔP C). Head (kpa) B A Speed 7 Speed 2 Circulator pump absorbed power (W) Flow Portata rate (l/h) Proportional head (ΔP V). Head (kpa) A Speed 2 Speed 7 B Circulator pump absorbed power (W) Flow rate (l/h) KEY: A = Head available at speed 2 7 B = Power absorbed by the system circulator pump (dotted area) EEI 0,20 79

80 AUDAX TOP ErP and Integrated System 45.5 GRAPHS OF CIRCULATION PUMP FLOW RATE-ABSORPTION-HEAD The kit contains an electronic low consumption circulation pump, whose flow rate/head features are shown in the graph below. All pumps in the kit are suitable for operation with heat and cold carrying fluid. ZONE MIXED WITH AN OPEN MIXING VALVE AND DIRECT ZONE WILO YONOS PARA RS 15-7 RKA CM 130 Constant head (ΔP C). Head (kpa) B A Speed 7 Speed 2 Circulator pump absorbed power (W) Flow rate (l/h) Proportional head (ΔP V). Head (kpa) A Speed 2 Speed 7 B Circulator pump absorbed power (W) Flow rate (l/h) KEY: A = Head available at speed 2 7 B = Power absorbed by the system circulator pump (dotted area) EEI

81 AUDAX TOP ErP and Integrated System 46 DEHUMIDIFIER Designed to be coupled to cooling plants with radiant panels, the dehumidifier allows to keep the percentage of relative humidity in the room within the comfort values, preventing the possible formation of condensate on the walls. The dehumidifier, which is designed to be installed vertically on the wall (recessed), has pre- and post-cooling coils. These components allow excellent control of the air temperature and humidity. However, it can function without the aid of pre and post cooling water coils, thus allowing to dehumidify when the cooling system is off, typical of mid-season. In compliance with European Directives, it has EC declaration of conformity. Dehumidification can take place: - with neutral air: without variation of the air temperature, dehumidifies internal rooms; - with cooled air:contributes to cooling the rooms, as well as reducing the internal relative humidity DIMENSIONS AND CONNECTIONS 1) Dehumidifier 2) Grid 3) Frame Model A (mm) B (mm) C (mm) ,5 36,6 3.1) Frame bottom DEHUMIDIFIER code (frame and grid to be purchased separately) Connect the F R (female) ½ fittings of the dehumidifier to the cooling system, using the measurements in fig

82 AUDAX TOP ErP and Integrated System 46.2 OPERATING PRINCIPLE The humid air is taken from the room through the fan (7) and made to pass through the filter (1) and the pre-cooling water coil (2), where the air itself is cooled and taken to a condition near to the saturation curve. It then passes through the evaporating coil (3) where air is further cooled and dehumidified Air filter 2 - Pre-cooling coil 3 - Evaporator 4 - Compressor 5 - Condenser 6 - Post-cooling coil 7 - Fan 8 - Throttle valve 9 - Dryer filter 10 - Shut-off valve Dehumidification mode with neutral air The cooling circuit works by partially condensing in water through the heat exchanger (6) and partially in air through the heat exchanger (5); accordingly air post-heating is performed and this air is sent into the room in thermically neutral conditions

83 AUDAX TOP ErP and Integrated System Dehumidification mode with cooled air In this case, the cooling circuit performs 100% of condensation in water via the heat exchanger (6). The condenser (5) is cut-off via the valve (10) and the air sent into the room is the same cooled and dehumidified at evaporator outlet (3) LAYOUT AND WIRING DIAGRAMS Dehumidifier Expansion board for zone management A15 Alarm signal Power supply Sel. Fan speed S20 S50 To the System Manager Power supply Remove to connect the expansion Enabled in cooled air mode Enabled in neutral air mode Remove to connect TA Remove to connect the Humidistat 83

84 AUDAX TOP ErP and Integrated System 46.4 TECHNICAL DATA Refrigerant R134a Humidity removed in neutral air condition (1) l/24h 20.1 Cooling capacity (1) W 1250 Nominal water flow rate l/h 150 Load losses kpa 7.8 Water supply temperature operating field C Humidity operating field % Air flow rate m 3 /h 250 Fan useful static head (maximum speed) Pa 43 Sound pressure (3) db(a) 35 Sound power db(a) 43 Absorbed power (1) W 340 Supply voltage V/Ph/Hz 230/1~/50 Maximum absorbed power (2) W 450 Nominal current absorbed (1) A 2.5 Maximum current absorbed (2) A 2.8 Hydraulic F-R connections 1/2"F Weight kg 38 The data given refer to the following conditions: 1) Room temperature 26 C; relative humidity 65% with coil inlet water temperature of 15 C. 2) Room temperature 35 C; relative humidity 80%. 3) Sound pressure level measured in free field at 1 m from the machine, in compliance with UNI EN ISO 3746/ LOAD LOSS OF THE HYDRAULIC CIRCUIT Head losses (kpa) Flow rate l/h 84

85 AUDAX TOP ErP and Integrated System 47 INTRODUCTION WITH COMMENTARY TO INTEGRATED SYSTEMS: MAIN APPLICATIONS Diagram with AUDAX TOP ErP and system distribution kit + DHW solar heating System manager Description of winter functioning: - Central heating mode active 1 or more temperature/humidity sensors activate winter mode consent; the System Manager, according to the outdoor temperature detected and system's climatic curve and room temperature set for the various zones, activates AUDAX TOP ErP and (if COP is too low or if the temperature is not reached within the set time), the system's electrical resistance (via parameters that can be set with alternative or simultaneous operation). - Domestic hot water mode The System Manager, in addition operating the solar system, continuously monitors the set DHW temperature (probe located in the top part of the storage tank), enabling AUDAX TOP ErP and (if necessary) the electric resistance of the storage tank. The System manager will activate the integrative electric resistance of the storage tank only on request of the anti-legionella function and on reaching temperatures over 50 C or if time required for making operational that is too long is considered Diagram with AUDAX TOP ErP + Control panel (standard for room control) + DHW solar pack Description of winter functioning: - Central heating mode active Control Panel (standard) activates AUDAX TOP ErP in winter mode. Two different management options are possible to activate integrative electrical resistance, which are based on the outdoor temperature: 1) Switching the heat pump off and activating the auxiliary source (electrical resistance), if the outdoor temperature is below the value set in the parameter (example - 15 C); 2) Both the heat pump and electrical resistance are simultaneously activated if the outdoor temperature is between the 2 values set in the parameter (e.g. between 0 C and - 15 C). - DHW mode when there is request for DHW, the system integrative resistance switches off and the 3-way valves divert onto the storage tank. AUDAX TOP ErP goes to the max temp. of 60 C (compatible with the operating limits). The domestic hot water temperature is set on the solar control unit; if the set "setting" is greater than 50 C, AUDAX TOP ErP heats the domestic hot water to 50 C, the integrative resistance then switches on and the heat pump switches off Diagram with AUDAX TOP ErP (air conditioning only) + boiler Plus + system distribution kit + solar heating for DHW + System Manager Description of winter functioning: - Central heating mode active 1 or more zone Controls activate winter mode consent; the system Manager, according to the outdoor temperature detected and the room temperature set above the pre-set climatic curve, activates AUDAX TOP ErP or the boiler according to the COP calculated (if > the minimum economical convenience value - use of AUDAX TOP ErP is approved), or according to Tminimum integration (cut off) set in the System Manager. Remember that also times for making the system operational can vary the boiler insertion mode. - Domestic hot water mode this system was designed to privilege DHW operation of the boiler only, obviously in addition to the solar heating system (governed by the System Manager). During the summer cooling mode, the inversion of the AUDAX TOP ErP functioning cycle is also prevented (from chiller to heat pump). 85

86 AUDAX TOP ErP and Integrated System Diagram with AUDAX TOP ErP + boiler + 1 high temperature zone and system distribution kit + solar heating for DHW + System Manager Description of winter functioning: - Central heating mode active with respect to the previous layout, this system lets us have a simultaneous functioning variable of 1 high temperature zone and 2 low temperature zones. Substantially, we will have 3 cases: 1) Boiler serving a high temperature zone and AUDAX TOP ErP serving a low temperature zone. 2) Boiler serving a high temperature zone and low temperature zone. 3) AUDAX TOP ErP serving low temperature zones only. These functioning modes are managed via appropriate positioning of the 2 x 2-way solenoid valves. - DHW mode if the Manager is connected to a boiler on the external probe clamps (refer to the list of provided models on page 71), the Heat Pump is activated if COP > COPmin / Toutdoor > Tminimum integration. At this point, if the set DHW is < 50 C, AUDAX TOP ErP is active; however, if the set DHW is > 50 C, AUDAX TOP ErP will heat water until it reaches 50 C and then lets the boiler complete heating until the set value Diagram with AUDAX TOP ErP + boiler Plus + system distribution kit + DHW storage tank+ System manager Description of winter functioning: - Central heating mode active the Control Panel and temperature/humidity sensor manage air conditioning of the 2 macro-environments. Based on the outdoor temperature and room temperature detected and according to the set climatic curve, the System Manager activates AUDAX TOP ErP or the boiler COP calculated (if > minimum economical convenience value, use of AUDAX TOP ErP is appoved), or according to Tminimum integration (cut off) set in the System Manager. - DHW mode with this integrated system, the only source of renewable energy for DHW production is guaranteed from the heat pump. By means of the 3-way solenoid valve commutation between the system and storage tank, AUDAX TOP ErP is connected to the lower coil in the storage tank, thus guaranteeing central heating of a large amount of DHW (e.g: approximately 40 C - in both winter and summer). Integration is guaranteed by the boiler, which is connected to both coils independently Diagram with AUDAX TOP ErP (Summer/Winter air conditioning only) + boiler with storage tank + DHW solar heating and separate central heating and cooling system - System Manager Description of winter functioning: - Central heating mode active 1 or more room thermostats, which act on the thermoelectric heads of the radiant system, enable a request in winter mode to the System Manager; this, in turn, based on the various parameters it is reading at that moment, enables AUDAX TOP ErP or the boiler if the calculated COP is lower than the minimum value of economical convenience. Through expansion "5", the System Manager controls the diverter valves, which commute with mode change (central heating/cooling). Description of summer functioning: - Cooling mode active 1 or more room thermostats, by acting on the fan-coils, enable a request in summer mode to the System Manager, which, in turn enables the heat pump. - Domestic hot water mode In this specific case, domestic hot water production is managed by the boiler; the solar heating system, which is connected directly to the boiler, is also managed by the electronics of HERCULES SOLAR 200 CONDENSING ErP. NOTE: in this diagram, the Control Panel (standard with AUDAX TOP ErP) is not used. 86

87 AUDAX TOP ErP and Integrated System Diagram with AUDAX TOP ErP in cascade (air conditioning only) + high-power boiler + thermal flywheel and mixed zone + solar heating for D.H.W. production + System manager Description of winter and summer operation: - Central heating/cooling mode active 1 or more room thermostats, by acting on the apartment counters, enable a request to the expansion board that manages the upright column (mixed zone); the expansion board, in turn, sends the signal to the System Manager. Through a second expansion and an adjustable thermostat built into the storage tank, the Manager controls the temperature of the thermal flywheel in hot and cold. In this specific case, the temperature of the thermal flywheel, controlled by the thermostat, must have a greater offset (T. higher by 1-2 C) than the relaunch mixed zone in winter, and a lower offset (T. lower by 1-2 C) than the relaunch mixed zone in summer. Activation of the system (AUDAX TOP ErP rather than a gas generator) is, by standard, delegated by request from the thermostats and then the System Manager, which assesses the economic convenience or compares Toutdoor with Tminimum integration (cut off). - Domestic hot water mode this system was designed to privilege DHW operation of the boiler only, obviously in addition to the solar heating system (governed by the System Manager along with the recirculation pump, through expansion "5"). NOTE: in this diagram, the Control Panel (standard with AUDAX TOP ErP) is not used Diagram with AUDAX TOP ErP + boiler + system distribution kit + solar heating for DHW production and C.H. + System manager Description of winter and summer operation: - Central heating/cooling mode attiva request from a room activates a central heating/cooling request via expansion in the hydraulic distribution kit, which, in turn, is connected via BUS to the system Manager. In the event of a cooling request via the diverter valve, the heat pump sends cooling fluid directly to the distribution kit. However, if central heating request is made, the distribution kit draws hot fluid from the combined storage tank. Through expansion "4" the System Manager also governs the 2 3-way valves that direct the hot fluid coming from the heat pump or from the boiler towards the storage tank, based on the requests from probes "B13" and "B2". - DHW mode the system Manager controls the DHW from probe B2; the set-point to reach in B2 is connected to the DHW temperature requested + 10 C. The system Manager activates AUDAX TOP ErP to bring the temperature in B2 to 50 C, above which the integrative generator will be activated (in this case, the boiler). 87

88 AUDAX TOP ErP and Integrated System 48 HYDRAULIC DIAGRAM: AUDAX TOP ErP and 2 low temperature zones + SOLAR HEATING for DHW + SYSTEM MANAGER KEY: 1 - AUDAX TOP 16 ErP 2 - Integrative resistance for heating system kit (selectable powers: kw) 3 - M/XL CP4 solar manifold 4 - Double coil storage tank unit 5 - Solar ErP circulation unit with safety valve 6 - Solar expansion vessel 7 - Expansion valve and safety valve for DHW 8-2 mixed zones kit (including expansion boards for zone management) 9 - Integrative resistance for 2 or 5 kw storage tanks 10 - Temperature/humidity sensor 11 - DHW thermostatic mixer 12 - System Manager 13 - DHW resistance enabling relay (EMR 12 Vdc) 14-3-way diverter kit 15 - Heating system resistance enabling relay (SSR 6 Vdc) 16 - Standard "Y" filter for AUDAX TOP ErP 17 - Inertial storage tank 18 - Control Panel (standard) 19 - System pressure gauge (to provide) A AB B A AB B NOTE: this diagram is an example. It is also required to convey the heat pump's condensate drain. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of 420 l/h. In this diagram, the bypass is already installed in the zones kit (8). 88

89 Purple Light Blue Orange Orange Green Brown White AUDAX TOP ErP and Integrated System 48.1 WIRING DIAGRAM: AUDAX TOP ErP and 2 low temperature zones + SOLAR HEATING for DHW + SYSTEM MANAGER Power supply ZONE KIT Power supply Control Panel Power supply Boiler alarm input MIXED ZONES 2 KIT D.H.W. integrative electric resistance kit Orange Black Black Orange Black Black Black TEMP./HUMIDITY SENSOR KIT Black Black Grey Grey Red Red Black Black Brown DEHUMIDIFIER KIT ZONE 2 ZONE 1 Power supply DEHUMIDIFIER KIT Grey Grey Brown Blue Black Red C.H. integrative electric resistance kit Power supply KEY: A13 - System Manager A L.T. zone expansion 1 A L.T. zone expansion 2 B2 - Storage tank upper part temp. probe (NTC) B11 - Solar manifold probe (PT1000) B12 - Storage tank lower part temp. probe (NTC) K5 - System integrative resistance enabling relay (abbreviation SSR 6 Vdc code: ) K6 - DHW integrative resistance enabling relay (abbreviation EMR 12 Vdc code: ) M6 - Solar ErP circulation group M50 - DHW priority 3-way valve T1-24 Vac transformer (not supplied with the system Manager - standard with the distribution kit) A Zone 1 dehumidifier (possible) A Zone 2 dehumidifier (possible) A Zone 1 temperature/humidity sensor B3-1 - Zone 1 flow temperature probe B3-2 - Zone 2 flow temperature probe K2 - Zone 1 cooling enabling K2 - Zone 2 cooling enabling R1 - DHW resistance enabling relay M Zone 1 pump M Zone 2 pump M Mixing zone 1 M Zone 2 mixer NOTE: with this setting, the Control Panel (standard supply with AUDAX TOP ErP) is used as a Room Probe in the mixed zone 2. 89

90 AUDAX TOP ErP and Integrated System 49 HYDRAULIC DIAGRAM: AUDAX TOP ErP + CONTROL PANEL (STANDARD) FOR ROOM CONTROL + SOLAR PACK for DHW KEY: 1 - AUDAX TOP 6/8 ErP 2 - Integrative resistance for heating system kit (selectable powers: kw) 3 - M/XL CP4 solar manifold 4 - Double coil storage tank unit 5 - Solar ErP circulation unit with safety valve 6 - Solar expansion vessel 7 - Expansion valve and safety valve for DHW 8 - Integrative resistance for 2 or 5 kw storage tanks 9 - DHW resistance enabling relay 10 - DHW thermostatic mixer 11 - LCD PICTO solar control unit 12-3-way diverter kit 13 - Control Panel (standard) 14 - Standard "Y" filter for AUDAX TOP ErP 15 - Inertial storage tank 16 - System pressure gauge (to provide) 17 - DHW request relay active (not included) A AB B A AB B NOTE: this diagram is an example. It is also required to convey the heat pump's condensate drain. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of 420 l/h

91 AUDAX TOP ErP and Integrated System 49.1 WIRING DIAGRAM: AUDAX TOP ErP + CONTROL PANEL (STANDARD) FOR ROOM CONTROL + SOLAR PACK for DHW Control Panel KEY: A12 - LCD Picto solar control unit (set SYST. 5) B12 - Storage tank lower part temp. probe (NTC) B11 - Solar manifold probe (PT1000) B13 - Storage tank upper part temp. probe (NTC) IM - Circuit breaker switch K1 - Storage tank resistance voltage supply relay (not included) K2 - DHW request relay active (not included) M6 - Solar ErP circulation group M50 - DHW priority 3-way diverter valve NOTE: with this setting, the Control Panel (standard supply with AUDAX TOP ErP) is used as a Room Probe system. AUDAX TOP ErP P.C.B. Grey White Grey White Blue Orange Blue Black (opens) Brown (closes) Black (opens) Brown (closes) Power supply Power supply Power supply D.H.W. integrative electric resistance kit C.H. integrative electric resistance kit 91

92 AUDAX TOP ErP and Integrated System 50 HYDRAULIC DIAGRAM: AUDAX TOP ErP (air conditioning only) + BOILER PLUS and 2 low temperature zones and 1 direct ZONE + solar heating for DHW + SYSTEM MANAGER KEY: 1 - AUDAX TOP 12 ErP 2 - VICTRIX SUPERIOR 32 PLUS ErP 3 - XL CP4 solar manifold 4 - Double coil storage tank unit 5 - Solar ErP circulation unit with safety valve 6 - Solar expansion vessel 7 - Expansion valve and safety valve for DHW 8-2 mixed zones and 1 direct zone kit (including expansion boards for zone management) 9 - DHW thermostatic mixer 10 - System Manager 11 - Control Panel (standard) 12 - Standard "Y" filter for AUDAX TOP ErP 13 - Inertial storage tank 14 - Remote zone control 15 - System pressure gauge (to provide) NOTE: this diagram is an example. It is also required to convey the condensate drain of the heat pump and boiler. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of42 l/h. In this diagram, the bypass is already installed in the zones kit (8). 92

93 AUDAX TOP ErP and Integrated System 50.1 WIRING DIAGRAM: AUDAX TOP ErP (air conditioning only) + BOILER PLUS and 2 low temperature zones and 1 direct ZONE + solar heating for DHW + SYSTEM MANAGER Power supply NOTE: with this setting, the Control Panel (standard supply with AUDAX TOP ErP) is used as a Room Probe in the direct zone 3. BOILER Control Panel Boiler alarm input KEY: A13 - System Manager A Zone 1 L.T. remote control A Zone 2 L.T. remote control A L.T. zone expansion 1 A L.T. zone expansion 2 A Direct L.T. zone 3 expansion B2 - Storage tank upper part temp. probe (NTC) B11 - Solar manifold probe (PT1000) B12 - Storage tank lower part temp. probe (NTC) M6 - Solar ErP circulation group T1-24 Vac transformer (not supplied with the System Manager) 93

94 AUDAX TOP ErP and Integrated System 51 HYDRAULIC DIAGRAM: AUDAX TOP ErP + BOILER with 1 high temperature zone + 2 low temperature zones + SOLAR HEATING for D.H.W. PRODUCTION + SYSTEM MANAGER KEY: 1 - AUDAX TOP 12 ErP 2 - VICTRIX TT / MAIOR TT / kw TT PLUS / MAIOR TT PLUS 3 - M/XL CP4 solar manifold 4 - Double coil storage tank unit 5 - Solar ErP circulation unit with safety valve 6 - Solar expansion vessel 7 - Expansion valve and safety valve for DHW 8-2 mixed zones kit (including expansion boards for zone management) 9 - DHW thermostatic mixer 10 - System Manager 11 - Temperature/humidity sensor 12 - Control Panel (standard) 13 - Expansion panel with address 4 to manage the high temperature zone 14 - Zone solenoid valve 15-3-way diverter kit 16 - Inertial storage tank 17 - Standard "Y" filter for AUDAX TOP ErP 18 - System pressure gauge (to provide) B AB A B AB A NOTE: this diagram is an example. It is also required to convey the condensate drain of the heat pump and boiler. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of42 l/h. In this diagram, the bypass is already installed in the zones kit (8). 94

95 AUDAX TOP ErP and Integrated System 51.1 WIRING DIAGRAM: AUDAX TOP ErP + BOILER with 1 high temperature zone + 2 low temperature zones + SOLAR HEATING for DHW + SYSTEM MANAGER Power supply BOILER TO ZONE EXPANSION H.T. ZONE Control Panel NOTE: with this setting, the Control Panel (standard supply with AUDAX TOP ErP) is used to manage the high temperature zone. KEY: A13 - System Manager A H.T. zone expansion B2 - Storage tank upper part temp. probe (NTC) B11 - Solar manifold probe (PT1000) B12 - Storage tank lower part temp. probe (NTC) M4-1 - H.T. zone 2-way valve M4-2 - L.T. zone 2-way valve + DHW M6 - Solar ErP circulation group M50 - DHW priority 3-way valve T1-24 Vac transformer (not supplied with the system Manager - standard with the distribution kit) A L.T. zone expansion 1 A L.T. zone expansion 2 A Zone 1 dehumidifier (possible) A Zone 2 dehumidifier (possible) A Zone 1 temp/humid sensor A Zone 2 temp/humid sensor B3-1 - Zone 1 flow temp. probe B3-2 - Zone 2 flow temp. probe K1 - Zone 1 cooling enabling K2 - Zone 2 cooling enabling M Zone 1 pump M Zone 2 pump M Mixing zone 1 M Zone 2 mixer Boiler alarm input 95

96 AUDAX TOP ErP and Integrated System 52 HYDRAULIC DIAGRAM: AUDAX TOP ErP + BOILER PLUS and 2 low temperature zones + STORAGE TANK UNIT for D.H.W. PRODUCTION + SYSTEM MANAGER KEY: 1 - AUDAX TOP 6-8 ErP 2 - VICTRIX kw TT PLUS / MAIOR TT PLUS 3 - System Manager 4 - Double coil storage tank unit 5 - Expansion valve and safety valve for DHW 6 - DHW thermostatic mixer 7-2 mixed zones kit (including expansion boards for zone management) 8 - Control Panel (standard) 9 - Temperature/humidity sensor 10-3-way diverter kit 11 - Inertial storage tank 12 - Standard "Y" filter for AUDAX TOP ErP 13 - System pressure gauge (to provide) B 11 AB A B AB A NOTE: this diagram is an example. It is also required to convey the condensate drain of the heat pump and boiler. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of 420 l/h. In this diagram, the bypass is already installed in the zones kit (7). 96

97 AUDAX TOP ErP and Integrated System 52.1 WIRING DIAGRAM: AUDAX TOP ErP + BOILER PLUS and 2 low temperature zones + STORAGE TANK UNIT for D.H.W. PRODUCTION + SYSTEM MANAGER NOTE: with this setting, the Control Panel (standard supply with AUDAX TOP ErP) is used to manage mixed zone 1. Each hydraulic zone can still be managed by the On/ Off chrono-thermostats. KEY: A13 - System Manager B2-1 - Storage tank lower part temp. probe (NTC) B2 - Storage tank upper part temp. probe (NTC) M50 - DHW priority 3-way valve T1-24 Vac transformer (not supplied with the system Manager - standard with the distribution kit) A L.T. zone expansion 1 A L.T. zone expansion 2 A Zone 1 dehumidifier (possible) A Zone 2 dehumidifier (possible) A Zone 2 temp/humid sensor B3-1 - Zone 1 flow temp. probe B3-2 - Zone 2 flow temp. probe K1 - Zone 1 cooling enabling K2 - Zone 2 cooling enabling M Zone 1 pump M Zone 2 pump M Mixing zone 1 M Zone 2 mixer Boiler alarm input 97

98 AUDAX TOP ErP and Integrated System 53 HYDRAULIC DIAGRAM: AUDAX TOP ErP (air conditioning only) + BOILER with Storage Tank and system separate central heating/cooling + SOLAR HEATING for DHW + SYSTEM MANAGER KEY: 1 - AUDAX TOP 12 ErP 2 - HERCULES SOLAR 200 CONDENSING ErP 3 - XL CP4 solar manifold 4 - System Manager 5 - Expansion board with address 5 for winter/summer switch-over 6-3-way valve kit for hot/cold system switch-over 7 - Junction box 8 - Fan-coil 9 - Inertial storage tank 10 - Standard "Y" filter for AUDAX TOP ErP 11 - System pressure gauge (to provide) raffrescamento estivo TA-UM B AB A 6 AB B A 7 TA on/off riscaldamento invernale 2 3 NOTE: this diagram is an example. It is also required to convey the condensate drain of the heat pump and boiler. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of 420 l/h. 98

99 AUDAX TOP ErP and Integrated System 53.1 WIRING DIAGRAM: AUDAX TOP ErP (air conditioning only) + BOILER with Storage Tank and system separate central heating/cooling + SOLAR HEATING for DHW + SYSTEM MANAGER COMMUT. HEATING/ COOLING BOILER Boiler alarm input KEY: A13 - System Manager A Expansion for summer/winter circuits S20 - Room thermostat/contact ON-OFF request M52-3-way summer/winter switch-over valve T1-24 Vac transformer (not supplied with the System Manager) NOTA: with this setting, the Control Panel (standard with AUDAX TOP ErP) is not used. 99

100 AUDAX TOP ErP and Integrated System 54 HYDRAULIC DIAGRAM: AUDAX TOP ErP cascade (air conditioning only) + HIGH OUTPUT boiler + thermal flywheel and MIXED zone + SOLAR HEATING for D.H.W. PRODUCTION + SYSTEM MANAGER KEY: 1 - AUDAX TOP 16 ErP 2 - VICTRIX PRO ErP 3 - XL CP4 solar manifold 4 - Double coil storage tank unit 5 - Solar ErP circulation unit with safety valve 6 - Solar expansion vessel 7 - Expansion valve and safety valve for DHW 8 - Hot/cold thermal flywheel (managed as zone) 9 - Heating system expansion vessel 10 - DHW recirculation electric pump ring 11 - DHW thermostatic mixer 12 - Counting unit 13 - ON/OFF Room thermostat 14 - System Manager 15 - Boiler enabling relay 16 - Boiler primary expansion vessel 17 - Standard "Y" filter for AUDAX TOP ErP 18 - AUDAX TOP ErP/system heat exchanger/separator circuits 19 - Post-heat exchanger electric circulation pump 20 - System pressure gauge (to provide) Thermostat with summer/winter calibration 8 Storage tank managed as a direct zone NOTE: this diagram is an example. It is also required to convey the condensate drain of the heat pump and boiler. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of 420 l/h. to the counters Water-DHW network 100

101 AUDAX TOP ErP and Integrated System 54.1 WIRING DIAGRAM: AUDAX TOP ErP cascade (air conditioning only) + HIGH OUTPUT boiler + thermal flywheel and MIXED zone + SOLAR HEATING for D.H.W. PRODUCTION + SYSTEM MANAGER EXPANSIONS HIGH POWER VICTRIX BOILER Supply Voltage Expansions Boiler alarm input NOTE: with this setting, the Control Panel (standard with AUDAX TOP ErP) is not used. ZONE 2 ZONE 1 KEY: A13 - System Manager A Zone 1 thermal flywheel expansion A Zone 2 system L.T. expansion A DHW recirculation expansion + post-heat exchanger booster B1-2 - AUDAX TOP flow temp. probe (NTC) B11 - Solar manifold probe (PT1000) B12 - Storage tank lower part temp. probe (NTC) B2 - Storage tank upper part temp. probe (NTC) B4 - Boiler external probe (optional) M6 - Solar ErP circulation group M30 - DHW 3-way valve kit K4 - Post-heat exchanger pump enabling relay (abbreviation EMR 12 Vdc code ) K5 - Boiler enabling relay (abbreviation EMR 12 Vdc code: ) T1-24 Vac transformer (not supplied with the System Manager) B3 - Thermal flywheel temp. probe B3-2 - Zone 2 system flow temp. probe M4 - DHW recirculation pump M Zone 2 system circulation pump M11 - Post-heat exchanger booster pump M Zone 2 mixer S Thermal flywheel adjustable thermostat S Room thermostats or request dry contacts from the counting unit Supply Voltage Expansions 101

102 AUDAX TOP ErP and Integrated System 55 HYDRAULIC DIAGRAM: AUDAX TOP ErP + BOILER and 2 low temperature zones + SOLAR HEATING for DHW and C.H. + SYSTEM MANAGER KEY: 1 - AUDAX TOP 6-8 ErP 2 - VICTRIX TT / kw TT PLUS / MAIOR TT PLUS 3 - XL CP4 solar manifold 4 - DHW + C.H. combined storage tank unit 5 - Solar ErP circulation unit with safety valve 6 - Solar expansion vessel 7-2 mixed zones kit (including expansion boards for zone management) 8 - Control Panel (standard) 9 - System Manager 10 - DHW thermostatic mixer 11 - Expansion board address 4 to manage the request for boiler and DHW central heating 12 - Expansion board address 5 for thermal discharge 13 - DHW 3-way priority valves 14-3-way valves boiler integration kit 15 - Boiler integration 3-way valve enabling relay 16 - Heating system expansion vessel 17 - Expansion valve and safety valve for DHW 18 - Heating system circulation pump 19 - Inertial storage tank (for cooling operation) 20-3-way valve kit for hot/cold system switch-over 21 - Standard "Y" filter for AUDAX TOP ErP 22 - System pressure gauge (to provide) A AB AB B A AB B A Water-D.H.W. network F/R system with hot fluid 19 A B AB 14 B F/R sytem with cold fluid 17 Flow/Return system with hot or cold heat transfer fluid 18 NOTE: this diagram is an example. It is also required to convey the condensate drain of the heat pump and boiler. In order to guarantee proper Heat Pump operation (also with antifreeze), each system must consider inserting a bypass to guarantee a minimum flow rate of 420 l/h. 7 TA on/off 8 thermal discharge 102

103 AUDAX TOP ErP and Integrated System 55.1 WIRING DIAGRAM: AUDAX TOP ErP + BOILER and 2 low temperature zones + SOLAR HEATING for DHW and C.H. + SYSTEM MANAGER On/Off general request input KEY: A7 - Configurable relay interface kit (optional) code A13 - System Manager A Auxiliary expansions A Thermal discharge expansion pump K4-3-way valves enabling relay B2 - Storage tank upper part temp. probe (NTC) B11 - Solar manifold probe (PT1000) B12 - Storage tank lower part temp. probe (NTC) B13 - Storage tank central temp. probe (NTC) B22 - Hot source temp. probe B23 - Cold source temp. probe M6 - Solar ErP circulation group M7 - Heating system circulation pump M50 - DHW integration 3-way valve M51 - Boiler integration 3-way valve M52-3-way summer/winter switch-over valves T1-24 Vac transformer (not supplied with the system Manager - standard with the distribution kit) A L.T. zone expansion 1 A L.T. zone expansion 2 A Zone 1 dehumidifier B3-1 - Zone 1 flow temp. probe B3-2 - Zone 2 flow temp. probe K1 - Zone 1 cooling enabling K2 - Zone 2 cooling enabling M Zone 1 pump M Zone 2 pump M Mixing zone 1 M Zone 2 mixer S Zone 2 room On/Off thermostat BOILER NOTE: with this setting, the Control Panel (standard supply with AUDAX TOP ErP) is used to manage mixed zone 1. Set relay K3 to 3-2. The relay issues a signal that the boiler is blocked and automatically activates the heat pump. 103

104 AUDAX TOP ErP and Integrated System 56 OPTIONAL HEAT ADJUSTMENT System Manager device class VI* or VIII code Zone remote control device class V or VI* code Room temperature-humidity sensor device class V or VI* code Humidistat (operates on the Dehumidifier according to the humidity detected in the room and according to what is set on the device) code CRONO 7 (Weekly digital chronothermostat) device class IV* or VII code CRONO 7 WIRELESS device class IV* or VII code NOTE: Certain heat adjustment devices can have different classes according to the settings that can be changed. * Factory set device class. REF. European Commission Notice 2014/C 207/ Contribution to temperature controls of seasonal space heating energy efficiency of packages of space heaters, temperature control and solar devices or of packages of combination heaters, temperature control and solar devices. Class No. I II III IV V VI VII VIII % Value

105 AUDAX TOP ErP and Integrated System 56.1 OTHER HYDRAULIC AND INSTALLATION OPTIONALS Integrative resistance kit enabling relay heating system (SSR 6 Vdc) code Relay to enable the DHW integrative resistance kit for boilers managed with an ON/OFF contact or for dehumidifier cooling request (EMR 12 Vdc) code Integrative resistance for heat system (selectable power: kw) (selectable power supply: 230/400 Vac) code Integrative 2 kw resistance for INOXSTOR and UB 550/750 code Integrative 5 kw resistance for litre boilers and UB 750 code Mixed zones 2 kit (wall-hung or recessed) code AUDAX TOP ErP 6 and 8 wall brackets code mixed zones and 1 direct zone kit (wall-hung or recessed for mixed systems) code (both kits have expansion boards for zone management, 24 Vac transformer and temperature probes) Dehumidifier code Cut-off cocks with 1 steel anti-vibration flexible hoses code Dehumidifier frame code Flow grid and dehumidifier return code

106 AUDAX TOP ErP and Integrated System Expansion kit to manage the zone or for auxiliaries code Contact NTC probe for storage tank (also used to read the temperature flow temperature in the zones of the system) code Solar collector for temperature probe (coupled with the system manager) code way valve (used for DHW priority or system diverter) code Low temperature safety kit for low temperature systems and system distribution kit code litre system expansion vessel code Condensate antifreeze heating cable kit (AUDAX TOP ErP model only) code litre horizontal inertial storage tank code litre horizontal inertial storage tank code litre horizontal inertial storage tank code litre horizontal inertial storage tank code AUDAX TOP ErP JUST OPTIONALS Contact NTC probe for storage tank (STAND ALONE applications only) code Vibration-dampening feet kit (STAND ALONE applications only) code

107 AUDAX TOP ErP and Integrated System 57 MAIN INERTIAL STORAGE TANK TECHNICAL FEATURES Minimum water content is mainly important to provide proper execution of AUDAX TOP ErP heat pump defrosting cycles. In this regard, the minimum amount of water must be 6 l/ kw of the machine's power for any type of system. It is also important to check that the dehumidifier line has a minimum of 3 l/kw of the machine (dehumidifier hydraulic circuit connection reference). The flywheel naturally also guarantees normal operation of AUDAX TOP ErP with systems divided into zones (therefore, with variable water content in circulation). Improved operation with the thermal flywheel is obtained, for example, with fan coils used in cooling mode (a condition in which the flow temperature is very low and significant heat load changes vary according to the number of active fan coils). MAIN FEATURES: All inertial storage tanks are provided with set-ups to fix AUDAX TOP ErP (excluded AUDAX TOP ErP) through M10 threaded holes (in correspondence with the height of the support feet of the said AUDAX TOP ErP); The outer panels are painted the same colour as AUDAX TOP ErP; The outer storage tanks are complete with an insulating (Isolene) casing 20 mm thick; The inertial storage tanks are supplied with vibration-dampening devices (to place between thermal flywheel and support surface); An earthing securing device is installed; For practical connection, each inertial storage tank has 4 connections and plugs for unused fittings; The 25 and 75-litre models have an additional ¾ connection for any expansion vessel and the space to insert a small expansion vessel in the casing; The inertial storage tanks are equipped by default with a filling/ draining connection and relative cock; Any check valves on other connections must be provided separately LITRE HORIZONTAL INERTIAL STORAGE TANK (Code ) closed closed (expansion vessel) SHORT SIDE PERFORATION Filling/draining closed PERFORATION BELOW FOR CONDENSATE DRAINING TECHNICAL DATA: Max. operating temperature = 90 C Max. operating pressure = 3 bar Full weight = 64 kg PAINTED METAL-SHEET PLATE CASING 107

108 AUDAX TOP ErP and Integrated System LITRE HORIZONTAL INERTIAL STORAGE TANK (Code ) closed closed (expansion vessel) SHORT SIDE PERFORATION Filling/draining closed PERFORATION BELOW FOR CONDENSATE DRAINING TECHNICAL DATA: Max. operating temperature = 90 C Max. operating pressure = 3 bar Full weight = 199 kg PAINTED METAL-SHEET PLATE CASING LITRE HORIZONTAL INERTIAL STORAGE TANK (Code ) closed closed closed Filling/draining PERFORATION BELOW FOR CONDENSATE DRAINING TECHNICAL DATA: Max. operating temperature = 90 C Max. operating pressure = 3 bar Full weight = 146 kg PAINTED METAL-SHEET PLATE CASING 108

109 AUDAX TOP ErP and Integrated System LITRES HORIZONTAL INERTIAL STORAGE TANK (Code ) closed closed Filling/draining PERFORATION BELOW FOR CONDENSATE DRAINING TECHNICAL DATA: Max. operating temperature = 90 C Max. operating pressure = 3 bar Full weight = 278 kg PAINTED METAL-SHEET PLATE CASING 109

110

111 During the useful life of the products, performance is affected by external factors, e.g. the hardness of the DHW, atmospheric agents, deposits in the system and so on. The declared data refers to new products that are correctly installed and used in accordance with applicable regulations. N.B.: correct periodic maintenance is highly recommended. NOTE: Depending on the specific design and installation conditions, the diagrams and drawings provided in this documentation can require further integration or modifications, according to that envisioned by the Standards and technical regulations in force and applicable (as an example, Collection R - edition 2009 is stated). It is the professional's responsibility to identify the provisions applicable, to evaluate the compatibility with these case by case and the necessity of any changes to drawings and elaborations.

112 Disponibile su Disponibile su Disponibile su To request further specific details, sector Professionals can also use the following address: UNI EN ISODI9001:2008 SISTEMA QUALITÀ CERTIFIED QUALITY CERTIFICATO UNI ENSYSTEM ISO 9001:2008 Design, manufacture anded assistenza after-sales Progettazione, fabbricazione assistance of di gascaldaie boilers,a gas heaters post-vendita gas,water scaldabagni and relative accessories a gas e relativi accessori Immergas reserves the right to make any modifications to its models, which are believed useful for the development of the product, without forewarning - Code S rev.000 (ver. 409) - 05/17 Immergas TOOLBOX The App designed by Immergas for professionals