Operating instructions Electric agitator RE80Ex. T-Dok-520-GB-Rev.5 Article no Translation of the original operating instructions

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1 GB Operating instructions Electric agitator RE80Ex T-Dok-520-GB-Rev.5 Article no Translation of the original operating instructions

2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you. Information about the operating manual This manual provides important information on how to work with the device safely and efficiently. The manual is part of the device and must always be kept in the immediate proximity of the device so that it is accessible to the personnel at all times. The personnel must have read and understood this manual before starting any work. Compliance with all specified safety information and instructions is a basic requirement for safe working conditions. In addition, the local occupational safety regulations and general safety rules apply for the area of application of the device. Due to optional finishing variants, it is possible that the figures shown in this operating manual deviate from your device. Information about explosion protection Many of our competitors have been marking their products with the Ex symbol as a matter of principle for some time now. At Krautzberger we do not do that. We engineer and manufacture our products in line with currently applicable directives. If the labelling on the product is required, it is affixed to the product as the result of the necessary analysis of ignition sources. If no labelling is affixed, the analysis of ignition sources and previous experience with the assessment of the suitability of products for use in a potentially explosive area have shown that the product described in this operating manual does not represent a potential source of ignition, with the exception of an electrostatic charge. Taking into account the potential equalisation (provided by proper earth connection), the use in an area at risk for explosions is permitted in accordance with the currently valid directives. GB 2 mail@krautzberger.com,

3 Electric agitator RE80Ex ENGLISH Table of contents 1 Function and identification Function Identification Safety and responsibility Symbols in this manual Personnel requirements Personal protective equipment Responsibility of the owner Intended use General safety instructions Transport and storage Transport Storage Unpacking Overview Installation General installation information Dimensions and clearances Install agitator on the container cover Connect electric agitator Dismantle agitator Start-up Maintenance Maintenance schedule Cleaning Insert slotted ring Troubleshooting Troubleshooting table Spare parts Accessories Disposal Technical data Dimensions General specifications Tightening torques Article no GB 3

4 Operating instructions T-Dok-520-GB-Rev.5 13 Declaration of incorporation Index GB 4 mail@krautzberger.com,

5 Electric agitator RE80Ex ENGLISH 1 Function and identification 1.1 Function The agitator is used for stirring and mixing fluids in closed non-pressurised and pressurised containers in batch operations. The agitator must be firmly affixed to the container cover or installed on a facade lifting device. An electric motor provides the drive power. 1.2 Identification Model Speed rpm Output W Product number Pneumatic agitator RE80Ex Additional information can be found in ( Ä Chapter 12 Technical data on page 36) Article no GB 5

6 Operating instructions T-Dok-520-GB-Rev.5 2 Safety and responsibility 2.1 Symbols in this manual Safety instructions This manual uses symbols to identify safety instructions. The safety instructions are preceded by signal words that indicate the severity of the hazard. DANGER! This combination of symbol and signal word indicates an immediate dangerous situation, which will cause death or severe injuries if it is not averted. WARNING! This combination of symbol and signal word indicates a possibly dangerous situation which can cause death or severe injuries if it is not averted. CAUTION! This combination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted. NOTICE! This combination of symbol and signal word indicates a possibly dangerous situation which can cause property and environmental damage if it is not averted. ENVIRONMENT! This combination of symbol and signal word indicates potential dangers to the environment. Safety information in operating instructions Safety instructions can refer to specific, individual operating instructions. Such safety instructions are embedded in the operating instructions so that they do not disrupt the reading flow during the execution of the action. The signal words described above are used. GB 6 mail@krautzberger.com,

7 Electric agitator RE80Ex ENGLISH Example: 1. Loosen screw. 2. CAUTION! Pinching hazard at the cover! Carefully close cover. 3. Tighten screw. Special safety instructions The following symbols are used in safety instructions to draw the attention to special hazards: Warning signs Type of danger Warning high-voltage. Warning hot surface. Warning danger zone. Tips and recommendations This symbol highlights useful tips and recommendations as well as information for efficient and trouble-free operation. Additional identifications The following symbols are used in this manual to highlight operating instructions, results, lists, references, and other elements: Identification ð Explanation Step-by-step operating instructions Results of procedural steps References to sections in this manual and other applicable documents Lists without specified order Article no GB 7

8 Operating instructions T-Dok-520-GB-Rev.5 Identification [Pushbuttons] Display Explanation Operating elements (e.g. pushbuttons, switches), display elements (e.g. signal lights) Screen elements (e.g. pushbuttons, assignment of function keys) 2.2 Personnel requirements WARNING! Risk of injury in case of insufficient qualification of the personnel! The owner of the system/device is responsible for adhering to the qualifications. If unqualified personnel carries out work on the device or steps into the danger zone of the device, hazards arise which may cause severe injuries and significant material damage. All work must only be carried out by respectively qualified personnel. Unqualified personnel must be kept away from the hazard areas. This manual identifies the qualifications of the personnel for the different scopes of work as listed below: Operator The operator has been instructed by the system owner in an orientation session on the assigned tasks and possible dangers in case of improper behaviour. Tasks that go beyond the operation in standard mode must only be carried out by the operator if such is indicated in this manual and the operate has explicitly been tasked to do so. Qualified personnel Due to their specialised professional training, knowledge, and experience as well as knowledge of the industry-specific standards and regulations, qualified personnel are in a position to perform assigned tasks and to identify and avert potential risks on their own. Trained electrician Due to specialised professional training, knowledge and experience as well as knowledge of the industry specific standards and regulations, a trained electrician is able to carry out work on the electrical systems and to identified and avert potential risks on his/her own. The trained electrician has completed specialised training for the specific work environment where he/she works and knows the relevant standards and regulations. Only persons who can be expected to perform their tasks reliably are permitted as personnel. Persons whose reaction capability is impaired, e.g. through drugs, alcohol or medication are not permitted. When selecting the personnel, the stipulations regarding age and occupation that apply at the site of implementation must be observed. GB 8 mail@krautzberger.com,

9 Electric agitator RE80Ex ENGLISH Unauthorised persons WARNING! Risk of fatal injury for unauthorised persons through hazards in the hazard zone and work area! Unauthorised persons, who do not fulfil the requirements described herein do not know the dangers in the work area. Unauthorised persons are therefore subject to a risk of serious injury including death. Keep unauthorised persons away from hazard zone and work area. If in doubt, address persons and tell them to leave the hazard zone and work area. Discontinue the work as long as unauthorised persons are present in the hazard zone and the work area. 2.3 Personal protective equipment Personal protective equipment is used to protect persons against adverse impacts on their occupational health and safety. The personnel must wear personal protective equipment while carrying out the various tasks and while working with the device. The individual sections of this manual will indicate the personal safety equipment separately. Description of the personal safety equipment The personal protective equipment is described below: Ear protection Ear protection provides protection against hearing damage. Light respiratory protection The light respiratory protection is used as a protection against hazardous dusts. Article no GB 9

10 Operating instructions T-Dok-520-GB-Rev.5 Protective clothing Protective clothing are tight fitting work clothes with low tear resistance, with tight sleeves, and without any protruding parts. Protective gloves Protective gloves protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. Safety goggles Safety goggles are used to protect the eyes from flying components and splashes of liquid. Safety shoes Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground. 2.4 Responsibility of the owner Owner The owner is the person, who directly operates the device for commercial or economical purposes or who allows a third party to use/apply it and who is responsible for the legal product responsibility for the protection of the user, the personnel or third parties. Owner responsibilities The device is used in a commercial environment. The owner of the device is therefore subject to the obligations as stipulated by the Occupational Health and Safety Act. GB 10 mail@krautzberger.com,

11 Electric agitator RE80Ex ENGLISH In addition to the safety information in this manual, the safety, accident prevention guidelines, and environmental protection regulations, applicable at the site of implementation of the device must be adhered to. The following shall apply in particular: The owner must familiarize himself with the applicable occupational safety regulations and also conduct a risk assessment to determine risks that may arise due to the specific working conditions at the place of use of the device. The risk assessment must be implemented in the form of operating instructions for operating the device. The owner must check throughout the entire implementation period of the device, whether the work instructions that the owner has created satisfy current legislation and must adapt the instructions if necessary. The owner must clearly regulate and specify the responsibilities for installation, operation, repair of malfunctions, maintenance, and cleaning. The owner must ensure that all persons working with the device have read and understood this manual. In addition, the owner must train personnel at regular intervals and inform the personnel about the hazards. The owner must provide the personnel with the necessary protective equipment and make the wearing of the necessary protective equipment mandatory. Furthermore, the owner is responsible for making sure that the device is always in perfect technical condition. Therefore, the following applies: The owner must ensure that the maintenance intervals described in this manual are adhered to. The owner must have all safety equipment checked regularly for functionality and completeness. Additional owner responsibilities concerning explosion protection The owner must adhere to additional duties set forth by Directive 99/92/EC for the improvement of the health protection and safety of employees, who may be put at risk due to an explosive atmosphere. This includes the compliance with additional organizational measures, such as: marking the areas at risk for explosions installation of an extraction system installation of proper grounding creation of an explosion protection document for each zone prohibiting unauthorized persons to enter clear signage of all bans and prohibited action 2.5 Intended use The electric agitator is used to stir and mix fluids in closed non-pressured or pressurised containers. It is mainly used for painting and coating applications. The intended use also includes the compliance with all the information in this manual. Any use beyond the intended use or any other use constitutes misuse. Article no GB 11

12 Operating instructions T-Dok-520-GB-Rev.5 WARNING! Danger due to misuse! Misuse of the electric agitator can cause dangerous situations. Always observe the applicable country-specific safety, accident prevention, occupational safety, and environmental protection regulations for the area of use for the electric agitator. Only carry out the installation and commissioning according to the steps described in this operating manual. Only operate the electric agitator in the installed condition and in closed containers. Only operate the electric agitator in a vertical position with agitator impellers facing down. Only use the manufacturer's OEM parts. Only operate the electric agitator in adherence with the values specified in ( Ä Chapter 12 Technical data on page 36). Adhere to the spray media manufacturer's safety data sheets. Only operate the electric agitator with a proper grounding of the motor or the container ( Ä Chapter 5.4 Connect electric agitator on page 21). Only operate the electric agitator with conductive hose lines. No claims of any kind can be asserted due to damage resulting from misuse. 2.6 General safety instructions DANGER! Risk of fatal injury due to electric shock! Touching live electrical parts presents a direct risk of fatal injury due to electric shock. Damage to the insulation or to individual system components can be life-threatening. Work on the electric system must only be carried out by trained electricians. In the event of damage to the insulation, switch off the power supply immediately and initiate repair work. Electro-static charge WARNING! Risk of fatal injury from electro-static charge! Electro-static charges can cause shocks and sparks and thus lead to explosions. Ensure the proper grounding of the electric motor. GB 12 mail@krautzberger.com,

13 Electric agitator RE80Ex ENGLISH WARNING! Risk of fatal or other injury through the use of incorrect spare parts! The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. In case of questions, always contact our service department. WARNING! Risk of injury due to hot surfaces! The surfaces of components can become very hot during operation. Direct contact with hot surfaces causes severe skin burns. Do no touch hot surfaces during operation, wear protective gloves if necessary. Ensure that all surfaces have sufficiently cooled down prior to starting any work. WARNING! Sound pressure level Depending on the operating conditions, the sound pressure of the device may cause hearing damage. Take suitable action to reduce the impact of the existing sound pressure level. The owner is responsible for the type and implementation of suitable measures, which may depend on the local conditions. CAUTION! Risk of injury through tripping over hoses and cables! Hoses and cables are slipping and tripping hazards. A fall can cause injuries. Always pay attention to hoses and cables in the working environment. If possible, run hoses and cables outside of the work area. Article no GB 13

14 Operating instructions T-Dok-520-GB-Rev.5 Outdoor operation and operation in exterior areas! Use suitable measures to protect the device during the operation from environmental impacts in an exterior area through: Moisture UV radiation Frost, etc. ENVIRONMENT! Environmental hazard due to incorrect disposal! Incorrect disposal may cause environmental hazards. Electric scrap, electronic components, lubricants and other auxiliary materials must be disposed of by authorized specialized companies. Batteries, rechargeable batteries, and oils must be disposed of by authorized specialized companies. If in doubt, obtain information about environmentally-appropriate disposal with the local municipalities or specialized disposal companies. GB 14

15 Electric agitator RE80Ex ENGLISH 3 Transport and storage 3.1 Transport The electric agitator is protected by cardboard packaging. The cardboard packaging can be reused for storage. 3.2 Storage Store packages under the following conditions: Do not store outside. Store in a dry and dust-free environment. Keep away from any aggressive media. Protect from UV radiation. Avoid mechanical shocks. Storage temperature: 5 to 35 C. Relative atmospheric humidity: max. 60%. For storage for longer than 3 months, check the general condition of all parts and the packaging on a regular basis. If necessary, refresh or renew the conservation. It is possible that there are notes on the packages concerning the storage that extend beyond the requirements listed here. Follow those accordingly. 3.3 Unpacking Immediately upon receipt check the delivery for completeness and damage from transport. In the event of visible exterior transport damage, proceed as follows: Do not accept delivery or only do so with reservations. Record scope of damage on the transport documents or on the bill of delivery of the shipping company. Initiate complaint. Report any damage as soon as it has been detected. Damage claims can only be asserted within the applicable complaint period. Article no GB 15

16 Operating instructions T-Dok-520-GB-Rev.5 4 Overview Fig. 1: Overview 1 Electric motor 2 Gear box 3 Adapter for electric drive 4 Bearing block 5 Nut 6 Agitator shaft 7 Agitator impeller GB 16 mail@krautzberger.com,

17 Electric agitator RE80Ex ENGLISH 5 Installation Personnel: Trained electrician Qualified personnel Protective equipment: Safety shoes DANGER! Risk of fatal injury due to electric shock! Touching live electrical parts presents a direct risk of fatal injury due to electric shock. Damage to the insulation or to individual system components can be life-threatening. Work on the electric system must only be carried out by trained electricians. In the event of damage to the insulation, switch off the power supply immediately and initiate repair work. WARNING! Risk of injury due to hot surfaces! The surfaces of components can become very hot during operation. Direct contact with hot surfaces causes severe skin burns. Do no touch hot surfaces during operation, wear protective gloves if necessary. Ensure that all surfaces have sufficiently cooled down prior to starting any work. 5.1 General installation information Adhere to the following general information for the installation: Only carry out the installation and start-up in accordance with the steps described in this operating manual. Ensure the proper grounding of the motor and the container. Maintain minimum clearances for the agitator impellers ( Ä Chapter 5.2 Dimensions and clearances on page 18). Only use conductive hose lines. Provide a master switch at a suitable location for a simple activation and deactivation of the electric agitator. Only operate the motor with a motor circuit breaker set to the rated current. For a connection to a 400 V three-phase network the motor must be connected in a star connection. Ensure the correct rotation direction of the motor. The utilised motor is not suitable for a frequency conversion to control the speed. Article no GB 17

18 Operating instructions T-Dok-520-GB-Rev Dimensions and clearances Dimensions Fig. 2: Dimensions GB 18

19 Electric agitator RE80Ex ENGLISH Minimum clearance The following minimum clearance values must be adhered to during the installation at all times: Fig. 3: Minimum clearance The following minimum clearance values must be adhered to: No. Description Value L1 Minimum clearance to container wall for one agitator impeller Minimum clearance to container wall for two agitator impellers > 20 mm > 40 mm L2 Minimum clearance between the agitator impellers > 50 mm L3 Minimum clearance to the container bottom > 20 mm Article no GB 19

20 Operating instructions T-Dok-520-GB-Rev Install agitator on the container cover Fig. 4: Installation 1. Ensure that the sealing ( Fig. 4/1) is intact and sits properly on the bearing block ( Fig. 4/2). 2. Insert bearing block with electric motor ( Fig. 4/2) from the top through the cover ( Fig. 4/3). 3. Once again check position and condition of the sealing ( Fig. 4/1). Fig. 5: Installation 4. Mount the agitator on the cover ( Fig. 5/1). For this purpose, screw the nut ( Fig. 5/3) onto the bearing block ( Fig. 5/4). 5. Secure the nut ( Fig. 5/3) with the hexagon socket screw ( Fig. 5/2). 6. Use the threaded pin ( Fig. 5/6) to tightly screw the agitator shaft ( Fig. 5/7) to the shaft end ( Fig. 5/5). GB 20 mail@krautzberger.com,

21 Electric agitator RE80Ex ENGLISH 5.4 Connect electric agitator DANGER! Risk of fatal injury due to electric shock! Touching live electrical parts presents a direct risk of fatal injury due to electric shock. Damage to the insulation or to individual system components can be life-threatening. Work on the electric system must only be carried out by trained electricians. In the event of damage to the insulation, switch off the power supply immediately and initiate repair work. A main switch must be provided for switching the electric agitator on and off Detailed information can be found in the enclosed operating manual of the electric motor manufacturer. Article no GB 21

22 Operating instructions T-Dok-520-GB-Rev.5 Circuit diagrams GB 22

23 Electric agitator RE80Ex ENGLISH Terminal designations Designation of the additional terminals (IEC ). 5.5 Dismantle agitator WARNING! Risk of injury due to hot surfaces! The surfaces of components can become very hot during operation. Direct contact with hot surfaces causes severe skin burns. Do no touch hot surfaces during operation, wear protective gloves if necessary. Ensure that all surfaces have sufficiently cooled down prior to starting any work. Article no GB 23

24 Operating instructions T-Dok-520-GB-Rev.5 Fig. 6: Unscrew nut 1. Unscrew threaded pin ( Fig. 6/4). 2. Remove the agitator shaft ( Fig. 6/5) from the shaft end. 3. Loosen hexagon socket screw ( Fig. 6/1). 4. Unscrew nut ( Fig. 6/2) from the bearing block ( Fig. 6/3). ð The bearing block with electric motor can now be pulled out of the cover. GB 24 mail@krautzberger.com,

25 Electric agitator RE80Ex ENGLISH 6 Start-up Personnel: Operator Protective equipment: Light respiratory protection Safety goggles Ear protection WARNING! Risk of injury due to hot surfaces! The surfaces of components can become very hot during operation. Direct contact with hot surfaces causes severe skin burns. Do no touch hot surfaces during operation, wear protective gloves if necessary. Ensure that all surfaces have sufficiently cooled down prior to starting any work. WARNING! Sound pressure level Depending on the operating conditions, the sound pressure of the device may cause hearing damage. Take suitable action to reduce the impact of the existing sound pressure level. The owner is responsible for the type and implementation of suitable measures, which may depend on the local conditions. Adhere to the following information concerning the operation of the agitator: Check all connections and material hose lines for damage prior to operation. Only operate electric agitator when the container is closed. If there is a risk that the fluid can get electrically charged through the stirring process, respective measures must be taken (e.g. increase of electric conductivity of the fluid). Adhere to the safety data sheets of the cleaning product manufacturer. Only operate electric agitator in compliance with the operating parameters indicated in ( Ä Chapter 12 Technical data on page 36). The container must be electrically conductive and grounded. Prior to the start-up, ensure the central position of the cover (upon which the agitator has been installed). Fixate the container if necessary. In case compressed-air containers are use, adhere to the documentation of the compressedair container. Article no GB 25

26 Operating instructions T-Dok-520-GB-Rev.5 Ensure quiet run with low vibrations. During the operation of the agitator in conjunction with a lifting system, ensure that the agitator unit is only operated with an exactly positioned container. Install position switch if necessary. GB 26 mail@krautzberger.com,

27 Electric agitator RE80Ex ENGLISH 7 Maintenance Personnel: Operator Qualified personnel Protective equipment: Protective clothing Light respiratory protection Safety goggles Protective gloves Safety shoes DANGER! Risk of fatal injury due to electric shock! Touching live electrical parts presents a direct risk of fatal injury due to electric shock. Damage to the insulation or to individual system components can be life-threatening. Work on the electric system must only be carried out by trained electricians. In the event of damage to the insulation, switch off the power supply immediately and initiate repair work. WARNING! Risk of fatal or other injury through the use of incorrect spare parts! The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. In case of questions, always contact our service department. 7.1 Maintenance schedule Maintenance intervals depend on the operating mode and the ambient conditions. It is not possible to stipulate these intervals; they must be determined during the operation. The time intervals listed in the following must not be exceeded. Interval Maintenance work Personnel prior to each use Check the power and earth leads for any damage and a tight fit User during operation Pay attention to unusual noises or vibrations User after each use Clean agitator ( Ä Chapter 7.2 Cleaning on page 28) User Article no GB 27

28 Operating instructions T-Dok-520-GB-Rev.5 Interval Maintenance work Personnel monthly semi-annually 7.2 Cleaning Check screw connections of agitator/shaft for tight fit Check slotted ring for damage, replace if necessary ( Ä Chapter 7.3 Insert slotted ring on page 29) User Specialist WARNING! Risk of injury due to improper cleaning! Adhere to the safety data sheets of the cleaning product manufacturer. Do not use any halogenated cleaning products. Ensure compatibility of the cleaning product with the agitator material. NOTICE! Material damage due to contaminations! Sticky residue on agitator impellers or agitator shaft can lead to imbalance or to blockages. Dirt accumulation on the drive parts can impact the heat dissipation. Clean the entire agitator after each use. 1. Switch off the electric agitator with the main switch and secure against restart. 2. If necessary, vent container with the ball valve until the container is depressurised. See operating manual of the compressed-air container. WARNING! Risk of injury due to heavy loads! Depending on the agitator and container cover, the total weight can be significant. If necessary, carry out lifting work with two people. 3. Remove agitator with container cover. If applicable, refer to the operating manual of the container or the lifting system. 4. Clean agitator with suitable cleaning product. GB 28 mail@krautzberger.com,

29 Electric agitator RE80Ex ENGLISH 7.3 Insert slotted ring 1. Clean agitator ( Ä Chapter 7.2 Cleaning on page 28). 2. Dismantle agitator ( Ä Chapter 5.5 Dismantle agitator on page 23). Fig. 7: Change slotted ring 3. Remove the slotted ring ( Fig. 7/1) from the bearing block housing ( Fig. 7/2). 4. Insert new slotted ring ( Fig. 7/1) into the bearing block housing ( Fig. 7/2). Observe installation direction. Article no GB 29

30 Operating instructions T-Dok-520-GB-Rev.5 8 Troubleshooting Personnel: Qualified personnel 8.1 Troubleshooting table WARNING! Risk of fatal or other injury through the use of incorrect spare parts! The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. In case of questions, always contact our service department. If the fault is not included in the following table or if it cannot be eliminated with the measures described, contact Krautzberger GmbH (for contact details, see last page). Adhere to operating manual of the electric motor. Error Cause Remedy Agitator does not turn Electric motor defective Have motor repaired by Krautzberger (contact information on last page) Direction of rotation of agitator is incorrect Unusual sounds during operation Fluid is not mixed thoroughly Electric motor connected incorrectly Defective bearing Worn agitator. Unsuitable agitator. Properly connect electric motor Have bearing replaced by Krautzberger (contact information on last page) Replace agitator. Use suitable agitator. GB 30 mail@krautzberger.com,

31 Electric agitator RE80Ex ENGLISH 9 Spare parts WARNING! Risk of fatal or other injury through the use of incorrect spare parts! The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. In case of questions, always contact our service department. Spare parts order General Please provide the following information to facilitate spare parts ordering: Serial number Model Year of construction Designation Article number according to spare parts list Quantity Desired shipping method (post, freight, sea, air, express) Delivery address Article no GB 31

32 Operating instructions T-Dok-520-GB-Rev.5 Spare parts overview Fig. 8: Spare parts overview Spare parts list Pos. Designation Item number 1 Electric motor Isolating flange (only for 200 rotations/minute) Gear box Cylinder screw (only for 200 rotations/minute) Adapter Cylinder screw Bearing block O-ring Nut Slotted ring incl. 14 Agitator shaft * incl. 13 Agitator impeller * incl. 13 Turbo agitator * Threaded pin GB 32 mail@krautzberger.com,

33 Electric agitator RE80Ex ENGLISH Pos. Designation Item number 14 Threaded pin ** Spacer ring * optional/configuration-dependent ** Replacement parts are not shown on the illustration. Article no GB 33

34 Operating instructions T-Dok-520-GB-Rev.5 10 Accessories A wide range of accessories is available for the electric agitator. For further information, visit us on the Internet ( or contact your Krautzberger specialist dealer, consultant or our office staff. Here are a few examples: Filling level sensors Components to measure rotational speed Pump lift devices non-pressured and pressurised containers Agitator impellers featuring different geometries etc. GB 34 mail@krautzberger.com,

35 Electric agitator RE80Ex ENGLISH 11 Disposal DANGER! Risk of fatal injury due to electric shock! Touching live electrical parts presents a direct risk of fatal injury due to electric shock. Damage to the insulation or to individual system components can be life-threatening. Work on the electric system must only be carried out by trained electricians. In the event of damage to the insulation, switch off the power supply immediately and initiate repair work. If no return or disposal agreement has been put in place, recycle the dismantled parts. It is mandatory that the currently applicable country-specific regulations and legal standards are adhered to. This may entail: Scrap metals. Recycle plastic components. Sort remaining components based on the respective material and dispose of them accordingly. ENVIRONMENT! Environmental hazard due to incorrect disposal! Incorrect disposal may cause environmental hazards. Electric scrap, electronic components, lubricants and other auxiliary materials must be disposed of by authorized specialized companies. Batteries, rechargeable batteries, and oils must be disposed of by authorized specialized companies. If in doubt, obtain information about environmentally-appropriate disposal with the local municipalities or specialized disposal companies. Article no GB 35

36 Operating instructions T-Dok-520-GB-Rev.5 12 Technical data 12.1 Dimensions Specification Value Unit ØElectric motor 132 mm Ø Bearing block connection G 1 1/2 " " G Ø Agitator impeller mm Ø Agitator shaft 14 mm Length electric motor incl. gear box and bearing block 458 mm Length of agitator shaft with agitator impeller mm 12.2 General specifications Specification Value Unit Rotational speed 96 or 200 rpm Ex marking II 1/2 G c T4 Temperature of liquid max. +60 C Power 120 W Voltage at 50 Hz 230 / 400 V Current 0.87 / 0.5 A Ambient temperature C Material of the parts that come in contact with the liquid Stainless steel / Aluminium Permissible frequency range 50 Hz 12.3 Tightening torques The tightening torques need to be chosen based on the VDI 2230 or the standard literature (e.g. Würth). GB 36 mail@krautzberger.com,

37 Electric agitator RE80Ex ENGLISH 13 Declaration of incorporation Fig. 9: Declaration of incorporation Article no GB 37

38 Operating instructions T-Dok-520-GB-Rev.5 Fig. 10: Declaration of incorporation GB 38

39 Electric agitator RE80Ex ENGLISH 14 Index A Air quality...17 C Cleaning...28 Clearances...19 D Dimension sheet...18 Dimensions... 18, 36 Disposal...35 E Electro-static charge...12 F Function...5 I Intake air...17 O Operation...25 Overview...16 Owner...10 P Personal protective equipment...9 Personnel...8 Product number...5 Protective equipment...9 S Storage...15 Symbols in this manual...6 T Transport inspection...15 Troubleshooting table...30 U User qualification...8 Article no GB 39

40

41 Krautzberger GmbH Stockbornstrasse Eltville am Rhein, Germany Hotline: +49 (0) Reception: +49 (0) Fax: +49 (0) Internet: Krautzberger GmbH 2017 Krautzberger GmbH 2017

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