Drying Tumblers 50 Pound Capacity 75 Pound Capacity Through Serial No. 0903xxxxx Refer to Page 5 for Model Identification

Transcription

1 Drying Tumblers 50 Pound Capacity 75 Pound Capacity Through Serial No. 090xxxxx Refer to Page 5 for Model Identification Installation NOTA: Para bajar una copia de estas instrucciones en español, visite TMB795C TMB795C Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) Part No. R1 March 009

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3 Installation must conform with local codes or, in the absence of local codes, with: In the U.S.A., installation must conform to the latest edition of the American National Standard Z.1/ NFPA 54 National Fuel Gas Code and Standard ANSI/NFPA 70 National Electric Code. In Canada, installation must comply with Standards CAN/CSA-B149.1 or Natural Gas and Propane Installation Code and CSA C.1, latest edition, Canadian Electric Code, Part I. In Australia, installation must comply with the Australian Gas Association Installation Code for Gas Burning Appliances and Equipment. WARNING FOR YOUR SAFETY, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. W0 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Clear the room, building or area of all occupants. Immediately call your gas supplier from a neighbor s phone. Follow the gas supplier s instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. W05 MISE EN GARDE POUR VOTRE SÉCURITÉ, les informations de ce guide doivent être respectées afin de réduire les risques d incendie, d explosion ou d éviter les dommages matériels, personnels ou blessures mortelles. W0RQU Ne pas entreposer ou utiliser d essence ou toutes autres vapeurs et liquides inflammables à proximité de cette machine ou de tout autre appareil. QUE FAIRE EN CAS D ODEUR DE GAZ : Ne pas mettre d appareil en marche. Ne pas toucher aux interrupteurs électriques ; ne pas utiliser le téléphone des lieux. Évacuer la pièce, le bâtiment ou la zone de tous les occupants. Appeler immédiatement le fournisseur de gaz de la maison d un voisin. Respecter les instructions communiquées par le fournisseur. Si vous ne pouvez pas joindre le fournisseur de gaz, appeler le service d incendie. L installation et l entretien doivent être effectués par un installateur, service d entretien qualifiés ou par le fournisseur de gaz. W05R5QU IMPORTANT: Information must be obtained from a local gas supplier on instructions to be followed if the user smells gas. These instructions must be posted in a prominent location. Step-by-step instructions of the above safety information must be posted in a prominent location near the tumbler for customer use. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1

4 WARNING Installation of unit must be performed by a qualified installer. Install tumbler according to manufacturer s instructions and local codes. DO NOT install a tumbler with flexible plastic venting materials. If flexible metal (foil type) duct is installed, it must be of a specific type identified by the appliance manufacturer as suitable for use with tumbler. Refer to section on connecting exhaust system. Flexible venting materials are known to collapse, be easily crushed, and trap lint. These conditions will obstruct tumbler airflow and increase the risk of fire. W75 FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. W05 MISE EN GARDE L'unité doit être installée par un installateur qualifié. Installer la sécheuse conformément aux instructions du fabricant et aux codes locaux. NE PAS installer une sécheuse avec des matériaux d'aération souples en plastique. Si un conduit d'aération souple en métal (de type feuille mince) est utilisé, il doit être d'un type spécifiquement mentionné par le fabricant de l'appareil comme convenable pour utilisation avec sécheuses. Se reporter à la section sur la façon de connecter le système d'évacuation. Les matériaux d'aération souples risquent de s'affaisser, ils s'écrasent facilement, et les fibres et les peluches s'y accumulent. Ces conditions obstruent l'écoulement de l'air et augmentent les risques d'incendie. W75QU POUR VOTRE SÉCURITÉ Ne pas entreposer ou utiliser d essence ou toutes autres vapeurs et liquides inflammables à proximité de cette unité ou de tout autre appareil. W05RQU The following information applies to the state of Massachusetts, USA. This appliance can only be installed by a Massachusetts licensed plumber or gas fitter. This appliance must be installed with a 6 inch (91 cm) long flexible gas connector. A "T-Handle" type gas shut-off valve must be installed in the gas supply line to this appliance. This appliance must not be installed in a bedroom or bathroom. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

5 Table of Contents Introduction... 5 Model Identification... 5 Customer Service... 7 Wiring Diagram... 7 Serial Plate Location... 7 Safety Information... 8 Important Safety Instructions... 9 Specifications and Dimensions Cabinet Dimensions... 1 Exhaust Outlet Locations... 1 Gas Connection Locations Electrical Connection Locations Steam Connection Locations Installation Pre-Installation Inspection Location Requirements Position and Level the Tumbler Bolt-On Angle Option To Reverse the Loading Door... 1 Before Placing Tumbler into Service... 4 Required for CE Models Only... 5 Installing CE Gas Drying Tumblers... 5 General Information... 5 Basic Configuration... 7 Specific Conversion Procedures... 7 Exhaust Requirements... 0 Layout... 0 Make-Up Air... 0 Venting... 0 Individual Venting... 1 Manifold Venting... 1 Gas Requirements... 5 Gas Supply Pipe Sizing and Looping... 7 High Altitude Burner Orifice Sizing... 9 Electrical Requirements Grounding Instructions For CE Models Only Service/Ground Location To Connect Electrical Service To The Tumbler... 4 Jumper Configuration Instructions Ferrite Ring Installation Pound Gas and Steam Models Pound Gas and Steam Models and 75 Pound Electric Models Copyright 009, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

6 Steam Requirements Piping Recommendations Installing Steam Trap and Making Condensate Return Connections Thermal Oil Prep Single Drop Timer Power-Up Mode Ready Mode Start Mode Run Mode Setting Dry Time Dipswitches Dipswitch Settings... 5 Rotary Coin Drop Timer Installing Accessory Timing Cam Removal of Existing Timing Cam Installation of New Timing Cam Adjustments Gas Burner Air Shutter Airflow Switch Gas and Electric Tumblers Loading Door Switch Loading Door Catch Drive Belt Nonreversing Models Reversing Models Removing Tumbler from Service Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

7 Model Identification Information in this manual is applicable to these models: 50 Pound 75 Pound AT050L AT050N CHD50G-CA050L CHD50G-CA050N CHD50G-CT050L CHD50G-CT050N CHD50G-CU050L CHD50G-CU050N DR55G-BA050L DR55G-BA050N DR55G-BT050D DR55G-BT050L DR55G-BT050N DR55G-BU050L DR55G-BU050N GT050L GT050N GU050L GU050N HA050L HA050N HT050D HT050L AT075L AT075N CHD75G-CA075L CHD75G-CA075N CHD75G-CT075L CHD75G-CT075N CHD75G-CU075L CHD75G-CU075N DR80G-BA075L DR80G-BA075N DR80G-BT075D DR80G-BT075L DR80G-BT075N DR80G-BU075L DR80G-BU075N GT075L GT075N GU075L GU075N HA075L HA075N HT075D HT075L HT075N HU075L Control suffixes listed on the following page. Introduction Gas Steam/Thermal Oil Electric HT050N HU050L HU050N IPD50G-IT050L IPD50G-IT050N NT050L NT050N SA050L SA050N ST050D ST050L ST050N SU050L SU050N UA050L UA050N UT050L UT050N UU050L UU050N YT050L YT050N HU075N IPD75G-IT075L IPD75G-IT075N NT075L NT075N SA075L SA075N ST075D ST075L ST075N STF75L STF75N SU075L SU075N UA075L UA075N UT075L UT075N UTF75L UTF75N UU075L UU075N YT075L YT075N AT050S CHD50S-CT050S CHD50S-CU050S CT050T CU050T DR55S-BT050S DR55S-BT050T DR55S-BU050S DR55S-BU050T GT050S GU050S HT050S HT050T HU050S HU050T IPD50S-IT050S IPD50S-IT050T ST050S ST050T SU050S SU050T UT050S AT075S CHD75S-CT075S CHD75S-CU075S CT075T CU075T DR80S-BT075S DR80S-BT075T DR80S-BU075T DR80S-BU075S GT075S GU075S HT075S HT075T HU075S HU075T IPD75S-IT075S IPD75S-IT075T ST075S ST075T SU075S SU075T UT075S UT075T UU075S UT050T UU050S UU050T YT050S YT050T UU075T YT075S YT075T YU075S YU075T AT050E CHD50E-CT050E CHD50E-CU050E DR55E-BT050E DR55E-BU050E GT050E GU050E HT050E HU050E IPD50E-IT050E ST050E SU050E UT050E UU050E YT050E AT075E CHD75E-CT075E CHD75E-CU075E DR80E-BT075E DR80E-BU075E GT075E GU075E HT075E HU075E IPD75E-IT075E ST075E SU075E UB075E UT075E UU075E YT075E YU075E Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5

8 Introduction Includes models with the following control suffixes: O DX4 OPL DO DMP OPL RD reversing DMP OPL V DX4 vended DV DMP vended RM reversing OPL micro X DX4 prep for coin DX DMP prep for coin RQ reversing dual digital timer BC basic electronic, coin MT manual timer RT reversing manual timer BL basic electronic, central pay NC NetMaster coin SD single drop BU basic electronic, prep card-open NR NetMaster card SX single drop, prep for coin BX basic electronic, prep for coin NX NetMaster, prep for coin ZC NetMaster network, coin BY basic electronic, prep for card NY NetMaster, prep for card ZR NetMaster network, card CD rotary coin drop OM OPL micro ZX NetMaster network, prep for coin CX prep for coin QT dual digital timer ZY NetMaster network, prep for card CY prep for card R reversing DX4 OPL 6 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

9 PUSH TO START DOWN Customer Service Wiring Diagram Introduction If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (90) for the name and address of the nearest authorized parts distributor. For technical assistance, call (90) The wiring diagram is located in the junction or contactor box. Models starting Serial No. 009 or later will have the wiring diagram part number in the lower portion of the electrical data on the serial plate. Serial Plate Location When calling or writing for information about your product, be sure to mention model and serial numbers. Model and serial numbers are found on serial plate on the rear of machine and inside door. HEAT COOL TEMPERATURE HIGH LOW 1 1 TMB80N TMB80N 1 Serial Plate Conversion Table Multiply By To Obtain Multiply By To Obtain Btu 0.5 kcal Pounds/sq. inch Bars Btu 1055 Joules Pounds/sq. inch kg/sq. cm Inch 5.4 Millimeters Pounds (lbs.) Kilograms Inches W.C Pounds/sq. inch Boiler Horsepower,479 Btu/hr. Inches W.C kpa Boiler Horsepower 4.5 lbs. steam/hr. lb/inch (psi) kpa CFM liters/second ft 8. Liters kw 414 Btu/hr. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7

10 Safety Information Precautionary statements ( DANGER, WARNING, and CAUTION ), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. DANGER Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death. WARNING Indicates a hazardous situation that, if not avoided, could cause severe personal injury or death. CAUTION Indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage. Additional precautionary statements ( IMPORTANT and NOTE ) are followed by specific instructions. IMPORTANT: The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed. NOTE: The word NOTE is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related. WARNING Failure to install, maintain, and/or operate this machine according to manufacturer s instructions may result in conditions which can produce serious injury, death and/or property damage. W051R1 NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler. Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand. 8 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

11 Important Safety Instructions WARNING Hazardous Voltage. Can cause shock, burn or cause death. Allow machine power to remain off for two minutes prior to working in and around AC inverter drive. W59 1. Read all instructions before using the tumbler.. Refer to the GROUNDING INSTRUCTIONS for the proper grounding of the tumbler.. Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, other flammable or explosive substances as they give off vapors that could ignite or explode. 4. Do not allow children on or in the tumbler. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. 5. Before the tumbler is removed from service or discarded, remove the door to the drying compartment and the door to the lint compartment. 6. Do not reach into the tumbler if the cylinder is revolving. 7. Do not install or store the tumbler where it will be exposed to water and/or weather. 8. Do not tamper with the controls. 9. Do not repair or replace any part of the tumbler, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out. 10. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product. 11. To reduce the risk of fire, DO NOT DRY plastics or articles containing foam rubber or similarly textured rubberlike materials. 1. Always clean the lint filter daily. 1. Keep area around the exhaust opening and adjacent surrounding area free from the accumulation of lint, dust and dirt. Save These Instructions Safety Information 14. The interior of the tumbler and the exhaust duct should be cleaned periodically by qualified service personnel. 15. If not installed, operated and maintained in accordance with the manufacturer s instructions or if there is damage to or mishandling of this product s components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm. 16. Tumbler will not operate with the loading door open. DO NOT bypass the door safety switch to permit the tumbler to operate with the door open. The tumbler will stop tumbling when the door is opened. Do not use the tumbler if it does not stop tumbling when the door is opened or starts tumbling without pressing or turning the START mechanism. Remove the tumbler from use and call for service. 17. Tumbler will not operate with lint panel open. DO NOT bypass lint panel safety switch to permit the tumbler to operate with the lint panel open. 18. Do not put articles soiled with vegetable or cooking oil in the tumbler, as these oils may not be removed during washing. Due to the remaining oil, the fabric may catch on fire by itself. 19. To reduce the risk of fire, DO NOT put clothes which have traces of any flammable substances such as machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, or anything dry-cleaned at home with dry-cleaning solvent in the tumbler. 0. Use the tumbler only for its intended purpose, drying fabrics. 1. ALWAYS disconnect and lockout the electrical power to the tumbler before servicing. Disconnect power by shutting off appropriate breaker or fuse.. Install this tumbler according to the INSTALLATION INSTRUCTIONS. All connections for electrical power, grounding, and gas supply must comply with local codes and be made by licensed personnel when required. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9

12 Safety Information. Remove laundry immediately after tumbler stops. 4. Always read and follow manufacturer s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of reach of children at all times (preferably in a locked cabinet). 5. Do not tumble fiberglass curtains and draperies unless the label says it can be done. If they are dried, wipe out the cylinder with a damp cloth to remove particles of fiberglass. 6. Always follow the fabric care instructions supplied by the garment manufacturer. 7. Never operate the tumbler with any guards and/or panels removed. 8. DO NOT operate the tumbler if it is smoking, grinding, has missing or broken parts. 9. DO NOT bypass any safety devices. 0. Solvent vapors from dry-cleaning machines create acids when drawn through the heater of the drying unit. These acids are corrosive to the tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent vapors. 1. Failure to install, maintain, and/or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and/or property damage. WARNING To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers. W Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

13 Specifications and Dimensions Specifications 50 Pound 75 Pound F75 Noise level measured during operation at operator position of. feet (1 meter) in front of machine and 5. feet (1.6 meters) from floor. 6 dba 69 dba 67 dba Net Weight (approximate): Pounds (kg) Cylinder Size: Inches (mm) Cylinder Capacity (dry weight): Pounds (kg) Air Outlet Diameter: Inches (mm) Maximum Static Back Pressure: W.C.I. (mbar) Maximum Airflow: C.F.M. (L/sec.) Motor Horsepower: Nonreversing Reversing Fan Cylinder N/A = Not Applicable 545 (47) 7 x 0 (940 x 76) 50 (.7) 8 (0) 0.5 (1.) 750 (54) 1/ 1/ 1/ Gas Models 615 (79) 7 x 6 (940 x 914) 75 (4) 8 (0) 0.5 (1.) Gas/Steam 60 Hz 90 (44) Gas/Steam 50 Hz 750 (54) Electric 750 (54) /4 1/ 1/ 710 () 7 x 6 (940 x 914) 75 (4) 10 (54) 0.5 (1.) 1100 (518) Gas Connection 1/ in. NPT 1/ in. NPT /4 in. NPT Gas Burner Rating: Btu/hr (Mj/hr) Heating Element Rating: Kilowatts (kw) 10,000 (16.6) Electric Models 1 kw (40 V/50 Hz) 0 kw (other voltages) Steam Models 165,000 (174.1) N/A 1 1/ 15,000 (7) 0 kw N/A Steam Connection /4 in. NPT /4 in. NPT N/A Steam Coil Rating: N/A Boiler Horsepower (Btu/hr) (177,500) (10,00) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11

14 Specifications and Dimensions Cabinet Dimensions C E B D A G F TMB10N Models 50 Pound Gas and Electric 50 Pound Steam 75 Pound Gas and Electric 75 Pound Steam F75 Gas A * ** * ** 0.75 in. (781 mm) 0.75 in. (781 mm) 0.75 in. (781 mm) 0.75 in. (781 mm) 0.75 in. (781 mm) 8.75 in. (70 mm) 8.75 in. (70 mm) 8.75 in. (70 mm) 8.75 in. (70 mm) 8.75 in. (70 mm) 8.5 in. (717 mm) 8.5 in. (717 mm) 8.5 in. (717 mm) 8.5 in. (717 mm) 8.5 in. (717 mm) * A, H, S and U models prior to Serial No and all other models. ** A, H, N, S and U models after Serial No B.87 in. (860 mm).87 in. (860 mm).87 in. (860 mm).87 in. (860 mm).87 in. (860 mm) C D E F G 47 in. (1194 mm) 47 in. (1194 mm) 5 in. (146 mm) 5 in. (146 mm) 5 in. (146 mm) in. (1946 mm) 80 in. (0 mm) in. (1946 mm) 80 in. (0 mm) in. (1946 mm) 8.65 in. (981 mm) 8.65 in. (981 mm) 8.65 in. (981 mm) 8.65 in. (981 mm) 8.65 in. (981 mm) in. (88 mm) in. (88 mm) in. (88 mm) in. (88 mm) in. (88 mm) 9.5 in. (749 mm) 9.5 in. (749 mm) 5.5 in. (90 mm) 5.5 in. (90 mm) 5.5 in. (90 mm) 1 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

15 Exhaust Outlet Locations Specifications and Dimensions B C A TMB811N Models A B C 50/75 Pound F in. (17 mm) 6.5 in. (165 mm) 8 in. (0 mm) 10 in. (54 mm) 1.75 in. (40 mm) 6.5 in. (165 mm) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1

16 Specifications and Dimensions Gas Connection Locations A B TMB81N TMB81N Models Diameter A B 50 Pound 75 Pound F75 1/ in. NPT 15.5 in. (94 mm) 1/ in. NPT in. (400 mm) /4 in. NPT in. (400 mm) in. (1670 mm) in. (1670 mm) in. (1670 mm) 14 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

17 Electrical Connection Locations Specifications and Dimensions A A B B GAS AND STEAM ELECTRIC TMB81N TMB81N Models A B Gas and Steam 9.5 in. (41 mm) 19 in. Electric (48 mm) NOTE: These figures are approximate dimensions only. 6.5 in. (161 mm) 64 in. (166 mm) Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15

18 Specifications and Dimensions Steam Connection Locations A C B D TMB814N TMB814N Models Diameter A B C D 50/75 Pound /4 in. NPT 15.5 in. (87 mm) 7.75 in. (1848 mm) 7.5 in. (190 mm) in. (1645 mm) 16 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

19 Installation Pre-Installation Inspection Upon delivery, visually inspect the crate, carton and parts for any visible shipping damage. If the crate, carton, or cover is damaged or signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered. Remove the crate and protective cover as soon as possible and check the items listed on the packing list. Advise the carrier of any damaged or missing articles as soon as possible. A written claim should be filed with the carrier immediately if articles are damaged or missing. IMPORTANT: Remove the shipping tape from the two back draft dampers located in the exhaust outlet. IMPORTANT: Warranty is void unless tumbler is installed according to instructions in this manual. Installation should comply with minimum specifications and requirements detailed in this manual and applicable local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, and any other relevant statutory regulations. Due to varied requirements, applicable local codes should be thoroughly understood and all pre-installation work arranged for accordingly. Materials Required (Obtain Locally) All Models Gas Models Steam Models One Single Pole fused disconnect switch or circuit breaker on 1 Phase models. Circuit breaker on Phase models. One gas shut-off valve for gas service line to each tumbler. One steam shut-off valve for steam service line to be connected upstream of solenoid steam valve. Two steam shut-off valves for each condensate return line. Flexible steam hoses with a 15 psig (pounds per square inch gauge) (8.79 kg/sq. cm) working pressure for connecting steam coils. Refer to Figure for sizing and connection configurations. Two steam traps for steam coil outlets to condensate return line. Optional Two vacuum breakers for condensate return lines. IMPORTANT: Keep tumbler area clear and free from combustible materials, gasoline and other flammable vapors and liquids. NOTE: Phase Only Each tumbler must be connected to its own individual branch circuit breaker, not fuses, to avoid the possibility of single phasing and causing premature failure of the motor(s). Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17

20 Installation Location Requirements The tumbler must be installed on a level floor. Floor covering materials such as carpeting or tile should be removed. To assure compliance, consult local building code requirements. The tumbler must not be installed or stored in area where it will be exposed to water and/or weather. IMPORTANT: DO NOT block the airflow at the rear of the tumbler with laundry or other articles. Doing so would prevent adequate air supply to the combustion chamber of the tumbler. A typical tumbler enclosure is shown in Figure 1. Note the minimum and maximum dimensions. Local codes and ordinances must be complied with. WARNING To reduce the risk of serious injury, install lockable door(s) to prevent public access to rear of tumblers. W055 IMPORTANT: Install tumblers with sufficient clearance for servicing and operation, refer to Figure 1. WARNING To reduce the risk of severe injury, clearance of tumbler cabinet from combustible construction must conform to the minimum clearances. W TMB11N NOTE: Shaded areas indicate adjacent structure in. (1 mm) recommended between machines for removal or installation Allow -4 in. (51-10 mm) opening at top of machine to aid in removal or installation. A removable trim piece may be used to conceal the opening; zero clearance allowed for trim. 4 in. (10 mm) maximum header thickness 4 1 in. (05 mm) minimum clearance permitted for remainder 5 Guard 6 Provision for make-up air 7 4 in. (610 mm) minimum, 6 in. (914 mm) recommended for maintenance purposes in. (6 mm) recommended for removal or installation purposes, zero clearance allowed TMB11N Figure 1 18 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

21 Position and Level the Tumbler Remove lint panel door, and unscrew the four shipping bolts (one at each corner). Remove tumbler from skid. NOTE: Do not throw bolts away they are the leveling legs. Remove four nuts from the literature package, and screw one fully on to each leveling leg. Screw the four leveling legs (bolts) back into the level adjusting fittings from the bottom. Slide tumbler to its permanent location. Adjust the leveling legs until the unit is level, or no more than 0.15 inch (. mm) higher in the front. Refer to Figure. Tumbler must not rock. Lock leveling legs with nuts previously installed. NOTE: The front of the tumbler should be slightly higher than the rear (approximately 0.15 inch,.18 mm). This will prevent the clothes, while tumbling, from wearing on the door glass gasket. Bolt-On Angle Option Installation 50 Pound Tumblers Only This option allows the tumbler depth to be reduced to 4 5/16 inches. The tumbler should then fit through a 6 inch door opening (actual 4 1/ inches). NOTE: Refer to appropriate troubleshooting manual for details on the following procedures. 1. Remove the loading door, access panel, front panel and lint panel. Refer to Figure. 1 4 IMPORTANT: Keep tumbler as close to floor as possible. The unit must rest firmly on floor so weight of tumbler is evenly distributed. 5 TMB014K T48I 1 Loading Door Front Panel Access Panel 4 Cylinder 5 Lint Panel TMB014K Figure T48I Figure Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19

22 Installation 4 X X Trunnion Housing Junction/Contactor Box Vertical Trunnion Channel 4 Cylinder Pulley 5 Drive Guard 6 Exhaust Thimble 7 Motor 8 Motor Bracket 8 Figure 4 TMB016K TMB016K. Remove the drive guard. Refer to Figure 4.. Remove the drive belts. Refer to Figure Remove the cylinder pulley and shaft key. 5. Pull the cylinder out through the front of the tumbler. Refer to Figure. 6. To ensure proper cylinder balance for reassembly, mark each channel s original location on cylinder head and number of shims for each channel before removal. Refer to Figure Remove the complete idler assembly. 8. Remove the trunnion housing. Refer to Figure Disconnect the motor harness(s). 1 Number of Shims for this Channel Cylinder Head Trunnion 4 Channel Identifier 5 Shims 6 Channel Location 7 Number of Shims for this Channel TMB015K Figure Remove the motor(s) and motor bracket(s). Refer to Figure Unbolt and remove the two vertical trunnion channels. 1. Remove the junction/contactor box. Refer to Figure Remove the exhaust thimble. 14. The gas supply line may require removal if it extends past the rear panel. If so, disconnect the union located between the gas and shutoff valves and remove the assembly out through the front of the tumbler. 15. Remove the tumbler from the crate base and slide it through the door, sideways. 16. Refer to the appropriate troubleshooting manual, installation manual and wiring diagram to reassemble and install the tumbler correctly. 0 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

23 To Reverse the Loading Door A, H, S and U models after serial number The tumbler is delivered with a right hinged door, but the door can be changed to a left hinged position. 8 1 Installation WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the tumbler before servicing. Close gas shut-off valve to gas tumbler before servicing. Close steam valve to steam tumbler before servicing. Never start the tumbler with any guards/ panels removed. Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded. W00 1. Disconnect power supply to tumbler.. Unlock and remove control panel. Remove two control assembly mounting screws from right side. Swing open control to access upper flange right guide lug assembly. Refer to Figure 6.. Remove lint panel. IMPORTANT: Support door and hinge assembly securely to prevent it from dropping once side screws are removed from door hinge lug Control Assembly Mounting Screw Control Assembly Guide Lug Assembly 4 Side Screw 5 Screw 6 Lint Panel 7 Front Panel 8 Control Panel TMB1994N TMB1994N Figure 6 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1

24 Installation 4. Remove four front panel screws. Refer to Figure 6. Keep door hinge cams in place on door hinge lug. Pull lug and door assembly off as one piece. Refer to Figure Remove remaining front panel screws. four on the top and four on the bottom. Refer to Figure 6. Disconnect door switch harness from switch. Take off front panel. Refer to Figure Exchange switch and plug locations. Depress tabs with an adjustable pliers to remove plug and switch from front panel. Reinstall switch, orienting button toward center of machine. Reinstall plug in switch s previous location. Refer to Figure Cut wire ties along right side of machine to remove door switch harness from lint panel switch harness bundle. Be careful not to damage harness wires. Refer to Figure Reroute door switch harness up through top panel, along underside of front flange, through screw cable clamp, back down through top panel and into upper left quadrant of cylinder enclosure. Refer to Figure TMB1996N 5 1 Plug Switch Side Screw 4 Door Hinge Lug 5 Door Assembly 4 TMB1995N TMB1995N 1 Screw Cable Clamp Beginning Location of Door Switch Harness Original Switch Location 4 Lint Panel Switch Harness 5 Wire Ties 6 Original Plug Location 7 Top Panel Figure 8 Figure 7 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

25 9. Place front panel on machine, loosely attach four bottom screws. Connect door switch harness to switch in new location. Install door assembly and four front panel side screws loosely. Refer to Figure Check lint panel fit, adjusting front panel up or down as required. Tighten four front panel side screws to maintain position of front panel for proper lint panel clearance. 11. Remove lint panel. Fully tighten bottom screws on front panel. 1. Reinstall top screws and guide lugs. 1. Adjust door catch if necessary to allow 7 15 pounds pull ( bar) at center of handle. 14. Reinstall control assembly using mounting screws. 15. Reinstall control panel and lint panel. IMPORTANT: Restore power to tumbler and test for proper operation of loading door switch. Tumbler should not start with door open; an operating tumbler should stop when door is opened. NOTE: If machine is converted back to right hand hinge operation, the door switch harness must be rerouted and rebundled with the lint panel switch harness. Wire ties must be used to secure harnesses. Wire ties (Part No ) can be ordered from RSPC Switch (New location) Plug (New location) Door Assembly 4 Side Screw Figure 9 Installation TMB1997N TMB1997N Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

26 Installation Before Placing Tumbler into Service 1. Remove or open all panels and check accessible bolts, nuts, screws, terminals and fittings for tightness.. Check belt tension and adjust if necessary. Refer to Adjustments section.. Replace all panels and guards. 4. Turn on electrical supply to tumbler. 5. Open the supply valve for gas or steam heated tumblers. 6. After performing the previous checks, start the tumbler by pressing START. (Refer to the Operating Manual for detailed instructions.) Release the start button and open the loading door. The cylinder should stop rotating within seven seconds after the door is opened a maximum of inches (51 mm). If it does not, adjust the loading door switch. Refer to Adjustments section. 7. Gas Tumblers: Start the tumbler and check the burner flame. Adjust the air inlet shutter as required. Refer to Adjustments section. IMPORTANT: The electronic ignition system will attempt to light the gas by sparking for the trial for ignition period. If gas does not ignite within this period, the ignition control will go into a safety lockout and the valve will no longer open until the control is reset. It may be necessary to retry several times to bleed air from the gas lines. To reset, open and close the loading door and restart tumbler. 8. Load the cylinder with a full load of clean rags and run to remove oil or dirt from cylinder. 9. Check the airflow switch operation refer to Adjustments section. The heating systems should shut off when the lint panel is opened a maximum of 1.5 inches (8 mm). The airflow switch operation may be affected by shipping tape still in place, lack of make-up air, or an obstruction in the exhaust duct. These should be checked and the required corrective action taken before attempting to adjust the airflow switch. To adjust the airflow switch, refer to Adjustments section. WARNING Do not operate tumbler if airflow switch is faulty. An explosive gas mixture could collect in tumbler if airflow switch does not operate properly. W Wipe out the cylinder using an all-purpose cleaner or detergent and water solution. Refer to Figure 10. Prepurge Time (seconds) Trial for Ignition (seconds) Reset Lockout Condition By: Australia 18 5 Open loading door CE All Others Press reset button behind front access panel 1 10 Open loading door If lockout condition persists, check that the manual gas shut-off valve is in the ON position and that the gas service is properly connected. If condition still persists, remove tumbler from service. Figure 10 If the tumbler does not meet ANY of the listed requirements, remove tumbler from use. Refer to Removing Tumbler from Service section. T45I T45I 4 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

27 Required for CE Models Only Once machine is installed, please be sure to complete the following items: Review and verify machine operation with customer. Leave all literature and a signed Declaration of Conformity with customer. Review machine warranty information with customer. Apply warning sticker on front panel of machine, in language appropriate to country of sale (included in literature packet). Installation Installing CE Gas Drying Tumblers WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the tumbler before servicing. Close gas shut-off valve to gas tumbler before servicing. Close steam valve to steam tumbler before servicing. Never start the tumbler with any guards/ panels removed. Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the tumbler is properly grounded. W00 General Information This information is to be used when installing gas tumblers in countries and/or on gases different than the machine s factory configuration. Tumblers are supplied from the factory for operation on Natural Gas 1000 Btu/cu ft. (8914 kcal/m ), or L.P. Gas 500 Btu/ cu ft. (,50 kcal/m ),in the countries of GB/IE/PT/ ES/IT/GR/LU/CH. To install machines in any other country, or on any other gas, requires some level of modification. Machines are built in two different configurations: Natural Gas regulated/governor Liquefied Petroleum (L.P.) Gas not regulated/ no governor Machines configured for Natural Gas (regulator/ governor) may be converted to L.P. Gas (not regulated/ no governor) with block-open kit, Part No. M Serial plates supplied from the factory are configured for GB/IE/PT/ES/IT/GR/LU/CH. These instructions pertain to the situations when the country of use or gas supply is different than that on the serial plate. Table 1 describes the different gases that are available in different CE countries, and how the machines need to be configured to operate with those gases. In the CE, there are Natural Gas configurations that do not allow for machine regulation and L.P. Gas configurations that must be regulated. For L.P. Gas, third family B/P at 50 mbar, order Regulated Natural Gas machines and convert according to Table 1. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5

28 Installation Country Code Gas Type Group Supply Pressure, mbar Burner Orifice Pressure, mbar Capacity/ Model Diameter, mm Quantity Burner Orifice Part No. DK/NO/ SE/FI/CZ/ EE/LV/LT/ SI/SK Natural Gas H L.P. Gas B/P 0 No Governor M M M40100 M Natural Gas E M M DE** LL L.P. Gas B/P 0 No Governor M M M40100 M B/P M40100 M NL Natural Gas L L.P. Gas B/P 0 No Governor M M M40100 M BE/FR* Natural Gas E+ 0/5 No Governor L.P. Gas + 8/7 No Governor M N/A M40100 M GB/IE/PT/ ES/IT/GR/ LU/CH Natural Gas H L.P. Gas + 8/7 No Governor M M M40100 M AT** Natural Gas H L.P. Gas B/P M M M40100 M CY/IS/MT L.P. Gas B/P 0 No Governor M40100 M HU Natural Gas H L.P. Gas B/P 0 No Governor M M M40100 M PL Natural Gas H L.P. Gas P 7 No Governor M M M40100 M Burner orifice information at feet (0-600 meters) altitude. N/A = Part no longer available. Table 1 * For Natural Gas, Group E+ applications, convert using L.P. Gas model and replace burner orifice(s). ** For L.P. Gas, Group B/P with 50 mbar supply pressure, convert using Natural Gas model, M4114 regulator spring kit and burner orifice(s). 6 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

29 Basic Configuration 1. Determine the necessary conversion operations to convert from the factory-supplied configuration to the desired configuration.. Perform the conversions required so the machine is properly configured for the desired country and gas (refer to Specific Conversion Procedures section): How to Convert Gas Valve from Regulated to Unregulated SPECIFIED LOCAL INLET PRESSURE Installation NOTE: Conversion from regulated to unregulated is only needed when regulated tumblers were ordered, but unregulated tumblers were needed. How to Change Burner Orifice Size How to Adjust Gas Valve Governor/Regulator. If applicable, peel off the appropriate country sticker (included with machine) and apply it to the serial plate over the existing country information. 4. If applicable, peel off the appropriate conversion sticker (included with machine) and apply it to the serial plate over the ADJUSTED FOR GAS: information. 5. Commission tumbler for use. WARNING When converting the tumbler to a different gas or pressure, first verify that the supply inlet pressure is equipped with a pressure regulator (located ahead of the tumbler) that will maintain the gas supply at the inlet pressure specified. W40 1 Figure 11 T10K 1 Gas Shut-Off Valve (Ahead of pressure tap) Pressure Tap Gas Shut-Off Valve (Shown in closed position) Specific Conversion Procedures How to Convert Gas Valve from Regulated to Unregulated NOTE: Conversion from regulated to unregulated is only needed when regulated tumblers were ordered, but unregulated tumblers were needed. Johnson G96 Gas Valve: a. Disconnect electrical power from tumbler. Close gas shut-off valve to tumbler. Refer to Figure 11. b. Follow instructions in Conversion Kit, Part No. M40076 (Johnson Part No. Y71AA-5C). NOTE: This kit does not contain any burner orifices. c. Replace burner orifice(s) as per Table 1. d. Commission tumbler for use. Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7

30 Installation TMB157N 1 Burner 8 Anti-Torque Ring Gas Valve 9 Manifold Pipe Regulator Plate 10 Spud Holder 4 Gasket 11 Pressure Tap 5 Plate 1 Burner Orifice 6 Regulator Cap 1 Burner Tube Openings 7 Spud Holder Nut How to Change Burner Orifice Size 1. Disconnect electrical power from tumbler. Close gas shut-off valve to tumbler. Refer to Figure 11.. Remove spud holder. Johnson G96 Gas Valve Unscrew spud holder nut near gas valve. Remove the burner orifice(s) from spud holder. Refer to Figure 1. Figure 1. Install the new, correct burner orifice(s). Refer to Figure 1 and Table 1. Torque each to 9 10 Nm. 4. Reinstall spud holder assembly to gas valve, making certain burner orifice(s) are in line with burner tube opening. Refer to Figure Commission tumbler for use. NOTE: Blank burner orifices are Part No. M Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

31 How to Adjust Gas Valve Governor/Regulator 1. Check gas burner orifice (manifold) pressure as follows. Refer to Figure 1.. Remove screw plug from pressure tap.. Connect a U -tube manometer (or similar pressure gauge) to the burner orifice (manifold) pressure tap. 4. Start tumbler and note pressure once flame is burning. Remove regulator cap and adjust regulator screw until the burner orifice pressure per applicable table is achieved. Replace regulator cap. Refer to Figure Commission tumbler for use. 1 BURNER ORIFICE 1 Size Stamped on Orifice Figure 1 Installation TMB015N Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9

32 Exhaust Requirements Layout Whenever possible, install tumblers along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. Construction must not block the airflow at the rear of the tumbler. Doing so would prevent adequate air supply to the tumbler combustion chamber. Make-Up Air WARNING A drying tumbler produces combustible lint. To reduce the risk of fire, the tumbler must be exhausted to the outdoors. W057 To reduce the risk of fire and accumulation of combustible gases, DO NOT exhaust tumbler air into a window well, gas vent, chimney or enclosed, unventilated area such as an attic wall, ceiling, crawl space under a building, or concealed space of a building. W059 A tumbler is forced air exhausted and requires provisions for make-up air to replace air exhausted by tumbler. IMPORTANT: Do not obstruct flow of combustion and ventilation air. Required Make-Up Air Opening (to the outside) for Each Tumbler Model Opening 50 Pound 144 in (98 cm ) 75 Pound 195 in (158 cm ) F75 50 in (161 cm ) Make-up air openings with louvers will restrict airflow. The opening must be increased to compensate for area taken up by louvers. Make-up air openings in rooms containing tumbler(s) and/or gas fired hot water heater or other gravity vented appliances must be increased sufficiently to prevent downdrafts in any of the vents when all tumblers are in operation. Do not locate gravity vented appliances between tumbler(s) and make-up air openings. If it is necessary to duct make-up air to tumbler(s), increase area of duct work by 5% to compensate for restrictions in air movement. Venting WARNING To reduce the risk of fire due to increased static pressure, we do not recommend installation of in-line secondary lint filters or lint collectors. If secondary systems are mandated, frequently clean the system to assure safe operation. W749 IMPORTANT: Installing in-line filters or lint collectors will cause increased static pressure. Failure to maintain the secondary lint system will decrease tumbler efficiency and may void machine warranty. For maximum efficiency and minimum lint accumulation, tumbler air must be exhausted to the outdoors by the shortest possible route. Proper sized exhaust ducts are essential for proper operation. All elbows should be sweep type. Exhaust ducts must be assembled so the interior surfaces are smooth, so the joints do not permit the accumulation of lint. DO NOT use plastic or thin foil ducts rigid metal ducts are recommended. Use exhaust ducts made of sheet metal or other noncombustible material. DO NOT use sheet metal screws or fasteners on exhaust pipe joints which extend into the duct and catch lint. Use duct tape or pop-rivets on all seams and joints. Verify that old ducts are thoroughly cleaned out before installing new tumbler(s). WARNING Improperly sized or assembled ductwork causes excess back pressure which results in slow drying, lint collecting in the duct, lint blowing back into the room, and increased fire hazard. W55 NOTE: Exhaust ducts must be constructed of sheet metal or other noncombustible material. Such ducts must be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than inches (0.495 mm) thick. Where the exhaust duct pierces a combustible wall or ceiling, the opening must be sized per local codes. The space around the duct may be sealed with noncombustible material. Refer to Figure Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT

33 IMPORTANT: For best performance provide an individual exhaust duct for each tumbler. Do not install a hot water heater in a room containing tumblers. It is better to have the water heater in a separate room with a separate air inlet. Individual Venting For maximum efficiency and performance, it is preferred to exhaust tumbler(s) individually to the outdoors. IMPORTANT: At no point may the cross sectional area of installed venting be less than the cross sectional area of the exhaust outlet of the tumbler. The exhaust duct must be designed so the static back pressure measured 1 inches (05 mm) from the exhaust outlet does not exceed the maximum allowable pressure specified on the installation sticker on the rear of the tumbler. NOTE: Static back pressure must be measured with the tumbler running. The maximum allowable length venting is 14 feet (4. m) and two 90 elbows or equivalent. If the equivalent length of a duct required for an installation exceeds the maximum allowable equivalent length, the diameter of a round duct must be increased by 10% for each additional 0 feet (6.1 m). Cross section area of a rectangular duct must be increased by 0% for each additional 0 feet (6.1 m). Refer to Table to determine equivalent venting. NOTE: The maximum length of a flexible metal duct must not exceed 7.87 ft. (.4 m) as required to meet UL158, clause 7..A. Duct Diameter 8 in. (0 mm) 10 in. (54 mm) 1 in. (05 mm) 14 in. (56 mm) 16 in. (406 mm) 18 in. (457 mm) Equivalent Length of Rigid Straight Duct One 90 elbow = 9. ft. (.8 m) One 90 elbow = 11.6 ft. (.5 m) One 90 elbow = 14 ft. (4. m) One 90 elbow = 16 ft. (4.9 m) One 90 elbow = 18.7 ft. (5.7 m) One 90 elbow = 1 ft. (6.4 m) Equivalent Length (feet) = 1.17 x Duct Diameter (inches) Table Example: A 1 inch (05 mm) diameter duct s equivalent length of 14 feet (4. m) of duct and two 90 elbows is: Equivalent Length = 14 feet + () 90 elbows = 14 feet + 14 feet + 14 feet = 4 feet (1.8 m) Exhaust Requirements With the tumbler in operation, airflow at any point in the duct should be at least 100 feet per minute (66 m/min.) to ensure that lint remains airborne. If 100 feet per minute cannot be maintained, schedule monthly inspections and cleaning of the ductwork. Manifold Venting While it is preferable to exhaust tumblers individually to the outdoors, a main collector duct may be used if it is sized according to Figure 16 and Figure 17. This illustration indicates minimum diameters, and should be increased if the collector length exceeds 14 feet (4. m) and two 90 elbows. The diameter of a round duct must be increased by 10% for each additional 0 feet (6.1 m). Cross sectional area of a rectangular or square duct must be increased 0% for each additional 0 feet (6.1 m). Refer to Table and Table 4 tab to determine equivalent ducting sizing. The collector duct may be rectangular or square in cross section, as long as the area is not reduced. Provisions MUST be made for lint removal and cleaning of the collector duct. The vent collector system must be designed so the static back pressure measured 1 inches (05 mm) from the exhaust outlet does not exceed the maximum allowable pressure of 0.5 W.C.I. (1. mbar) as specified on the installation sticker on the rear of tumbler. Static back pressure must be measured with all tumblers vented into the collector operating. NOTE: Never connect a tumbler duct at a 90 angle to the collector duct. Refer to Figure 14. Doing so will cause excessive back pressure, resulting in poor performance. Never connect two tumbler exhaust ducts directly across from each other at the point of entry to the collector duct. With the tumbler in operation, airflow at any point in the duct should be at least 100 feet per minute (66 m/min.) to ensure that lint remains airborne. If 100 feet per minute cannot be maintained, schedule monthly inspections and cleaning of the ductwork. Figure 14 T48i T48I Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1