Installation and Operation Manual

Transcription

1 Installation and Operation Manual CHURRASCO 1200/1500 Specialty Grill Gas-Fired Grill CHURRASCO WS-LCHUG-1200 CHURRASCO WS-LCHUG-1500 WOOD STONE CORPORATION DOC NO M REVISED June 2015

2 TABLE OF CONTENTS TABLE OF CONTENTS CHURRASCO CAUTIONS AND WARNINGS LCHUG-1200 SPECIFICATIONS LCHUG-1500 SPECIFICATIONS RECEIVING & ASSEMBLY CLEARANCES & VENTING UTILITY INFORMATION LIGHTING INSTRUCTIONS DAILY OPERATION MAINTENANCE TROUBLESHOOTING WIRE DIAGRAM LIMITED WARRANTY

3 CASCADE ROTISSERIE CHURRASCO INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE CHURRASCO SPECIALITY COOKING EQUIPMENT WS-LCHUG-1200-(NG, LP) WS-LCHUG-1500-(NG, LP) GAS-FIRED CHURRASCO ADDITIONAL COPIES AVAILABLE UPON REQUEST Shown: WS-LCHUG-1200 Shown: WS-LCHUG

4 CAUTIONS AND WARNINGS INSTALLATION AND OPERATING INSTRUCTIONS FOR THE WS-LCHUG-1200 & WS-LCHUG-1500 WOOD STONE GAS-FIRED CHURRASCO RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual available on woodstone-corp.com For prompt responses to service/maintenance questions, call us READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE Please read this entire manual before you install the oven. Failure to follow instructions may result in property damage, bodily injury or even death. Contact your local building or fire officials concerning any installation restrictions or the need for inspection of the oven installation in your area. IMPORTANT: Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas. Post the statement in a prominent location. It is recommended that this oven be installed, maintained and serviced by authorized professionals. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Also, always keep the area under and around this appliance free and clear of any and all combustible materials. DO NOT USE PRODUCTS NOT SPECIFIED FOR USE WITH THIS OVEN. WARNING: Improper installation, adjustment, alteration, service or maintenance can result in property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment. WHEN THE OVEN IS NOT PROPERLY INSTALLED, A FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. 4

5 CAUTIONS AND WARNINGS A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPORTANCE THAT THIS APPLIANCE BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. NOTE: This appliance is supplied on casters and is connected to the supply piping by means of a connector for movable appliances. There is a restraint on the appliance. If disconnection of the restraint is necessary, reconnect this restraint after the appliance has been returned to its originally installed position. WARNING: Do not pack required air space with insulation or other material. WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. DISCONNECT POWER TO THE OVEN BEFORE SERVICING OR CLEANING. NO ATTEMPT SHOULD BE MADE TO OPERATE THIS APPLIANCE DURING A POWER FAILURE SAVE THE INSTRUCTIONS This equipment has been tested and approved by Intertek Testing Services, and is ETL Listed to ANSI Z83.11b , CSA 1.8b-2009 and to NSF/ANSI Standard

6 LCHUG-1200 SPECIFICATIONS Plan view 37 3/4" 37 3/4" 960mm 960mm 37 3/4" 960mm 47 1/4" 47 1/4" 1200mm 1200mm 47 1/4" 1200mm G 19 3/4" 19 3/4" 500mm 500mm 19 3/4" 500mm 6" 6" 150mm 150mm 6" 150mm Model Model A A 900 Model Amm mm mm mm mm mm mm mm mm mm Front view Side view 7 1/4" 7 1/4" 190mm 190mm 7 TYP 1/4" TYP 190mm TYP 7 1/4" 7 1/4" 180mm 180mm 7 TYP 1/4" TYP 180mm TYP 22 1/4" 22 1/4" 570mm 570mm 22 1/4" 570mm 17 3/4" 17 3/4" 450mm 450mm 17 3/4" 450mm 55 1/4" 55 1/4" 1400mm 1400mm 55 1/4" 1400mm 12" 12" 310mm 310mm 12" 310mm 32 3/4" 32 3/4" 830mm 830mm 32 3/4" 830mm 31 1/2" 31 1/2" 800mm 800mm 31 1/2" 800mm 20 3/4" 20 3/4" 530mm 530mm 20 3/4" 530mm 6" 6" 27 3/4" 27 3/4" 150mm 150mm 710mm 710mm 3 1/2" 3 1/2" 6" 27 3/4" 90mm 90mm 150mm 710mm 3 1/2" 90mm Shipping Weight: 845 lbs. UTILITIES SPECIFICATIONS Gas: 3/4" NPT gas inlet 152,000 BTU/hr Natural Gas (NG) OR 166,000 BTU/hr Propane (LP) Maximum gas inlet pressure 1/2 psi (14 inches W.C.) gham, WA WA 360/ DIMENSIONS ARE ARE IN INCHES LERANCES: LINEAR ±1/2 ±1/2 [±10mm], ANGULAR ±2 ±2 UNLESS NOTED OTHERWISE ONGOING PROGRAM OF OF PRODUCT IMPROVEMENT MAY Y REQUIRE US US TO TO CHANGE SPECIFICATIONS WITHOUT NOTICE. Electrical 120 VAC, 0.33 A, 1Ph, 60 Hz. Gas utility connection made on INFORMATION CONTAINED IN THIS THIS DRAWING IS THE IS THE E LE PROPERTY 6 OF OF WOOD STONE CORPORATION REPRODUCTION OR OR USE USE IN IN PART PART OR OR AS AS A A WHOLE PART PART #: #: LCHUG-1200 SHEET: 1 1 of of 1 1 REV: REV: accordance with all relevant local and national codes, and in a DATE: DATE: 10/1/2013 manner acceptable to the authority DWN DWN having BY: BY: jurisdiction. bena B bottom of the unit. Refer to data plate when installing. LEGEND: Churrasco W. Bakerview General Rd. Arrangement Electrical Electrical Connection G G Venting The Churrasco must be vented with a Listed Type 1 exhaust hood, or one constructed in accordance with NFPA 96 and all relevant local and national codes. The oven must be vented in GAS GAS INLET: INLET: 16mm 16mm NPT NPT

7 LCHUG-1500 SPECIFICATIONS Plan view 59" 1500mm 59" 59" 1500mm 1500mm 37 3/4" 960mm 37 3/4" 37 3/4" 960mm 960mm 7 1/4" Front 190mm view TYP G 6 1/4" 160mm 6 1/4" 6 1/4" 160mm 160mm Side view 7 1/4" 7 1/4" 190mm 190mm TYP TYP 7" 180mm TYP 22 1/4" 570mm 55" 1400mm 55" 55" 1400mm 1400mm 7" 7" 180mm 180mm TYP TYP 22 1/4" 22 1/4" 570mm 570mm 32 3/4" 830mm 49 1/4" 1250mm 49 1/4" 49 1/4" 1250mm 1250mm 32 3/4" 32 3/4" 830mm 830mm 27 3/4" 710mm 6" 150mm UTILITIES SPECIFICATIONS Gas: 3/4" NPT gas inlet G 185,000 BTU/hr Natural Gas (NG) OR 160,000 BTU/hr Propane (LP) Maximum gas inlet pressure 1/2 psi (14 inches W.C.) 27 3/4" 27 3/4" 710mm 710mm 6" 6" 150mm 150mm SHEET: 1 SHEET: of 1 1 of 1 REV: THE INFORMATION CONTAINED THIS DRAWING IS THE SOLE PROPERTY OF WOOD STONE CORPORATION UT THE WRITTEN PERMISSION OF WOOD STONE IS PROHIBITED bena DWN BY: bena 0 THE INFORMATION CONTAINED THIS DRAWING THE SOLE PROPERTY OF WOOD STONE CORPORATION Shipping Weight: 970 lbs. UT THE WRITTEN PERMISSION OF WOOD STONE IS PROHIBITED DWN BY: PART #: Churrasco PART #: Churrasco LCHUG-1500 LCHUG-1500 General General Arrangement Arrangement DATE: 3/5/2014 DATE: Electrical Venting 3/5/ VAC, 0.33 A, 1Ph, 60 Hz. The Churrasco must be vented with a Listed Type 1 exhaust Gas utility connection made on hood, or one constructed in accordance with NFPA 96 and all bottom of the unit. relevant local and national codes. The oven must be vented in accordance with all relevant local and national codes, and in a Refer to data plate when installing. manner acceptable to the authority having jurisdiction. R 7

8 RECEIVING & ASSEMBLY UNLOADING THE GRILL The crated Churrasco 1200 weighs 845 lbs. The crated Churrasco 1500 weighs 970 lbs. Take care not to hit the casters that protrude from the bottom of the unit. MOVING THE GRILL The crated grill can be moved using a forklift, if space allows. Alternatively, a pallet jack can be used. Caster equipped models may be rolled into place over a level surface after removal from crate. Restrain appropriately once in position. ASSEMBLY Churrasco 1200: Install the Middle and Bottom Spit Rails by guiding pin into larger hole on either side of the front of the unit and pushing down on rail. The rail with 4 indentations goes in the middle position; rail with 5 indentations goes on the bottom. Note how weldment and the small lip at the bottom of the rail faces outward (see photo below). The 1200 unit comes stamdard with 9 spits. Churrasco 1500: Install the Middle and Bottom Rotating Spit Rails by guiding pin into larger hole on either side of the front of the unit and pushing down on rail. The rail with 6 indentations goes in the middle position; rail with 7 indentations goes on the bottom. Note how weldment and the small lip at the bottom of the rail faces outward (see photo below). The 1500 unit comes standard with 13 spits. COMPONENTS Top Resting Spit Rail (Fixed) Middle Rotating Spit Rail (Removable) Bottom Rotating Spit Rail (Removable) Drop-Down Burner Guard Ignition Button Removable Spit Rail Connection Grease/Debris Trays with Screen insert Shown: WS-LCHUG-1500 SPITS Top Resting Spit Rail Middle Rotating Spit Rail Bottom Rotating Spit Rail Notes Adjoining Spits rotate in the opposite direction. Maximum capacity per spit: 6.5 lbs Shown: WS-LCHUG-1500 Spit seated in Spit Rail 8

9 CLEARANCES & VENTING INSTALLATION CLEARANCES Sides & Back Minimum clearance from sides and back of grill to combustible construction is 36". Minimum clearance from sides of grill to non-combustible construction is 36". Floor The unit is suitable for installation on combustible floors. WARNING: Do not pack required air spaces with insulation or other material. Do not obstruct the flow of combustion and ventilation air. VENTING The Wood Stone Churrasco must be vented using a Listed Type 1 exhaust hood or one constructed in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96, and all relevant local and national codes, and in a manner acceptable to the authority having jurisdiction. VERY IMPORTANT! WOOD STONE RECOMMENDS THAT YOU SUBMIT VENTING PLANS TO LOCAL CODE AUTHORITIES BEFORE PROCEEDING WITH INSTALLATION. 9

10 UTILITY INFORMATION UTILITY CONNECTIONS NOTE: This unit is on casters, so utility hookups should be made in such a way as to allow mobility of the grill for service and maintenance purposes. IMPORTANT INSTALLATION CONSIDERATIONS FOR MOVABLE APPLIANCES IMPORTANT NOTICE REGARDING GAS CONNECTIONS TO MOVABLE APPLIANCES Install with a gas connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 or CSA 6.9. ATTENTION INSTALLER: EQUIPMENT RESTRAINT MUST BE PROVIDED Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quickdisconnect device or its associated piping to limit the appliance movement. Use the eyehooks at the rear bottom of the unit to attach the restraining device(s). All utility connections to the grill are made from the bottom of the unit. The installation of this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas Installation Code, CAN/CGA-B149.1 as applicable including: The appliance and its individual shutoff valve (supplied by others) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kpa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve (supplied by others) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kpa). 10

11 UTILITY INFORMATION The Churrasco is equipped with a 3/4" NPT gas inlet connection. Have a licensed gas installer provide the hook-up and test all fittings and pipe connections for leaks. Use approved gas leak detectors (soap solutions or equivalent) over and around the fittings and pipe connections. DO NOT USE A FLAME TO TEST FOR LEAKS! Wood Stone recommends that a manual, individual appliance shutoff valve be supplied, located between the grill and the main gas supply, and be left readily accessible. MANIFOLD PRESSURE / GAS RATING This appliance is equipped with a gas pressure regulator suitable for incoming pressure of up to 1/2 psi (14" W.C.). If incoming pressure exceeds 1/2 psi (14" W.C.), a suitable regulator, by others, must be installed. Manifold pressure can be checked at the tap provided, which is located just beyond the outlet side of the regulator. MANIFOLD PRESSURE / GAS RATING WS-CHUG-1200 Natural Gas (NG): 4.0" W.C. 152,000 BTU/hr Propane (LG): 10.0" W.C. 166,000 BTU/hr WS-CHUG-1500 Natural Gas (NG): 4.0" W.C. 185,000 BTU/hr Propane (LG): 10.0" W.C. 160,000 BTU/hr ELECTRICAL 120 VAC.33 A, 60 Hz. Cord, originating under unit, with NEMA 5-15 plug and 10' cord. Supply a grounded 3-prong receptacle. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG. 3/4" NPT gas inlet connection 11

12 LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS Note: Unit must be off for 5 minutes before starting or restarting. The Churrasco 1200 has two lighting controls, one left, one right, for the 10 burners. The Churrasco 1500 has two lighting controls, one left, one right, for the 12 burners. Left side Right side is mirror image of left side Ignition Button Pilot Knob Spit Motor Switch Pilot View Port Burner Control Knobs (one Knob for each Burner) TO LIGHT THE BURNERS TO ADJUST FLAME HEIGHT TO TURN UNIT COMPLETELY OFF PILOT position 1. Depress Pilot knob and turn to PILOT position. Hold down while depressing and holding down the red IGNITION Button (to the left of the Burner Control Knobs). OFF To adjust flame height, depress Burner Control Knob, turn to the flame height desired, then release. The High setting position. 1. Push and turn all Burner Control Knobs to OFF position. 2. Push and turn Pilot Knob to OFF position. Red Ignition button 2. Keep red IGNITION button depressed until visually confirming the pilot has lit through the Pilot View Port, then release the IGNITION button. HIGH LOW The Low setting position. OFF position 3. Turn Pilot Knob to the ON position. ON position 12

13 DAILY OPERATION OPERATION FLAME HEIGHT See To Adjust Flame Height box on previous page. GREASE/DEBRIS TRAYS Add water to the Grease/Debis Trays to catch drippings and simplify cleaning. SPIT MOTOR Press the orange ON/OFF button to turn the unit on and off. The button for the Spit Motor is located behind the left lower door (see photo to right). Spit Motor Switch DO NOT use water or any other liquid to cool down heated components of the Churrasco. Doing so could permanently damage the Grill and its components. Never spray water onto or around the burners. END OF DAY CLEANING THE CABINET EXTERIOR All exposed surfaces of the grill should be wiped clean daily using an approved mild cleaning solution. Stubborn residues may be removed using a non-metallic scouring pad. When scouring stainless steel, scrub with the grain to avoid scratching the finish. CLEANING THE CABINET INTERIOR When adequately cool, lift and pull the Middle and Bottom Spit Rails to remove and clean. Spray then wipe the interior of the cabinet walls with oven cleaner, following the directions of the manufacturer. Wipe with wet cloth to remove streaks. Lift, then tip down the Drop Down Burner Shield to clean the grease trough which runs behind the shield. Drop Down Burner Shield CLEANING THE ACCESSORIES The Churrasco Spits should be cleaned using an approved mild detergent and hot water. CLEANING THE GREASE/DEBRIS TRAYS Remove Grease/Debris Trays, being careful with the water in the trays. Remove the screen insert. Soak and scrub both sections using an approved mild detergent and hot water. Alternatively, these items can be cleaned in a dishwasher. For built-up debris, oven cleaner may be required. Narrow Grease/ Debris Tray with screen insert removed EXHAUST HOOD Refer to the exhaust hood manufacturer s recommendations for inspection, maintenance and cleaning. 13

14 MAINTENANCE WEEKLY MAINTENANCE 1. With grill cool, clean the Grill Burner Radiants. Wipe away any debris. 2. Clean fallen debris from the lower Grease/Debris Trays. Grill Burner Radiants Shown: WS-LCHUG-1500 with 12 burners. WS-LCHUG-1200 has 10 burners. IGNITER BATTERY REPLACEMENT 1. Verify Gas Control knob is in OFF position. 2. Unscrew the Ignitor button to access the AA battery. 3. Replace battery, placing negative (-) end into spring on button, sliding positive (+) end into receptacle. 4. Tighten Ignitor button. 14

15 TROUBLESHOOTING PROBLEM Zip tube will not stay lit Thermocouple has good output but low reading at valve Thermocouple has good output but inlet gas control magnet will not hold Burners will not fully light Burners flash back POSSIBLE CAUSE SOLUTION Manual shut-off valve partially closed Open valve fully Pilot flame too small Raise pilot flame, adjust at gas valve Low gas pressure Increase pressure at main or appliance regulator Clogged orifice Clean orifice Gas line too small Replace gas line Flame blowing away from thermocouple Eliminate drafts Defective thermocouple Replace thermocouple Loose, dirty or corroded terminals Loose, dirty or corroded terminals Grease under Flame Height knob prevents knob from being depressed Pilot magnet defective Blocked burner ports Blocked cross-over Blocked injector Low gas pressure Blocked injector Low gas pressure Cracked burner head Clean or tighten as required. Clean or tighten as required Remove knob and clean Replace auto gas valve Clear burner ports Clear burner cross-over Clear injector Increase pressure at main or grill regulator Clear injector Increase pressure at main or grill regulator Replace burner Please contact Wood Stone at should service be necessary, or if you have any questions about your appliance. Our service hours are 8am to 4:30pm Pacific Standard Time. Follow the recorded instructions for Emergency Service if you require assistance during non-business hours. A Wood Stone technician will promptly respond to your call. 15

16 WIRE DIAGRAM CSI MOTOR SWITCH BOX WIRING 120 VAC LINE GROUND NEUTRAL SWITCH LAMP SWITCH BOX BLUE 4µF 220 VAC BLACK GREY MOTOR SPECS: Brother GL22N18X- BMLC1A 1 Phase ~1/50 HP 115V 60Hz 0.33A MOTOR JUNCTION BOX Bellingham, WA +1(360) DIAG #: WD803 Rev. 0 DATE: 1/30/

17 LIMITED WARRANTY ALL WARRANTY SERVICE MUST BE PRE-APPROVED BY WOOD STONE Wood Stone warrants its equipment to the original purchaser against defects in material or manufacture for a period of one year from the original date of purchase, subject to the following exclusions and limitations. Please contact the factory first at or , seven days a week. Our normal business hours are 8am to 4:30pm PST Monday Friday. If calling during non-business hours, follow the recorded instructions for emergency service and a Wood Stone technician will get back to you promptly. EXCLUSIONS The warranties provided by Wood Stone do not apply in the following instances: 1. In the event that the equipment is improperly installed. Proper installation is the responsibility of the installer; proper installation procedures are prescribed by the Wood Stone. 2. In the event the equipment is improperly or inadequately maintained. Proper maintenance is the responsibility of the user; proper maintenance procedures are prescribed in the Wood Stone. Burner problems resulting from debris or ash in the burner well will not be covered by the warranty. Call with questions regarding maintenance frequency. 3. In the event that the failure or malfunction of the appliance or any part thereof is caused by abnormal or improper use or is otherwise not attributable to defect in material or manufacture. 4. In the event that the appliance, by whatever cause, has been materially altered from the condition in which it left the factory. 5. In the event that the rating plate has been removed, altered or obliterated. 6. On parts that would be normally worn or replaced under normal conditions. 7. Normal cracking due to expansion and contraction stress relief in the ceramic firebox. 8. In wood-fired equipment configurations, in the event that pressed log products of any type have been burned in the equipment. 9. In coal-fired oven configurations, in the event any type of coal other than anthracite coal fuel has been used. 10. Damage resulting from the use of chemical cleaning products in the oven, as well as any damage from liquids or chemicals, including water, being poured or sprayed into the oven. If any oral statements have been made regarding this appliance, such statements do not constitute warranties and are not part of the contract of sale. This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS. LIMITATIONS OF LIABILITY In the event of warranty claim or otherwise, the sole obligation of Wood Stone shall be the repair and/or replacement, at the option of Wood Stone, of the appliance or component or part thereof. Such repair or replacement shall be at the expense of Wood Stone with the exception of travel over 100 miles or two hours, overtime, and holiday charges which shall be at the expense of the purchaser. Any repair or replacement under this warranty does not constitute an extension of the original warranty for any period of the appliance or for any component or part thereof. Parts to be replaced under this warranty will be repaired or replaced at the option of Wood Stone with new or functionally operative parts. The liability of Wood Stone on any claim of any kind, including claims based on warranty, expressed or implied, contract, negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated herein, and such liability shall not include, and purchaser specifically renounces any rights to recover, special, incidental, consequential or other damages of any kind whatsoever, including, but not limited to, injuries to persons or damage to property, loss of profits or anticipated profits, or loss of use of the product. TO SECURE WARRANTY SERVICE If you claim a defect covered by this Limited Warranty, contact:, Attn: Service Department,, Phone or