WESTINGHOUSE REFRIGERATOR SIDE BY SIDE FROST FREE V SERIES

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1 ELECTROLUX HOME PRODUCTS PTY LTD ABN PRINT POST APPROVED PP565001/00099 Issue: 1 Technical Publication Nº RE 101 Book C27 Date: 2/04 WEB SITE ADDRESS: WESTINGHOUSE REFRIGERATOR SIDE BY SIDE FROST FREE V SERIES MODELS: RS662V STANDARD (WHITE) RS663V STANDARD (STAINLESS STEEL) Copyright 2004 ELECTROLUX HOME PRODUCTS PTY LTD Technical Services

2 INDEX SECTION PAGE Nº Specifications 3 The Parts of Your Refrigerator 4 Removal Of Handles And Associated Parts 5 Removal And Replacement Of Door Gaskets 6 Removal Of Light Lens & Lamp 7 To Access The Evaporator, Fan Motor, Drain Trough, Defrost 8-9 Heater, Thermal Fuse & DTT Removal Of Freezer Control Housing & Upper Air Duct Cover 10 To Access The Defrost Timer, Thermostat & Lamp Socket To Access The Air Duct Heater 14 Air Flow Care And Use Information For Stainless Steel 17 Wiring & Circuit Diagrams Notes Page 21 Control Housing Exploded View Freezer Door Assy. White Exploded View Freezer Door Assy. Stainless Steel Exploded View Food Compartment Door White Exploded View Food Compartment Door Stainless Steel Exploded View Cabinet Assy. Exploded View Freezer Assy. Exploded View Baskets, Bins & Shelves Exploded View Machine Compartment Exploded View Page 2 RE101

3 SPECIFICATIONS DESCRIPTION RS662V RS663V DIMENSIONS Height (mm) 1705 Width (mm) 981 Depth (mm) 729 Depth (mm) (With Door Open 90º) 1204 Total Gross Volume (litres) 640 COMPRESSOR Part Nº Tecumseh Type TPG 1410 Start Winding (ohms) Run Winding (ohms) Full Load (Amps) 0.74 Locked Rotor (Amps) 11.4 Oil Charge (cc) 181 CONTROL Part Nº Danfoss Type 077B0327 Cut-in (ºC) /- 1.5 Cut-out (ºC) /- 1.5 SENSOR Ambient Part Nº (Fitted On Condenser) Cut In 21ºC Cut Out 31ºC DEFROST TIMER Part Nº Invensys Type 8 Hour 7 Min CD D.T.T. Part Nº Inchang Cut-in (ºC) 0.0+/-2.5 Cut-out (ºC) 11+/-2.5 THERMAL FUSE. Part Nº Inchang Ruptures 72ºC HEATERS Defrost Part Nº Ohms 115 Watts 500 Freezer Door (Foamed In) Ohms 5760 Watts 10 Crisper Heater (Foamed In) Ohms 8228 Watts 7 Airduct Heater Part Nº Ohms 5236 Watts 11 INTERIOR LIGHTS Part Nº BC Pearl 40w CAPACITOR RUN Part Nº uf REFRIGERANT Type R134A Charge (grams) 227 Page 3 RE101

4 Page 4 RE101

5 TO REMOVE HANDLE & ASSOCIATED PARTS Page 5 RE101

6 TO REMOVE/REPLACE DOOR GASKETS To remove the door gasket, start in one of the corners and pull perpendicular to the inner door panel. Once it is released from the corner it can then be peeled off the remainder of the door. To fit a gasket, start by pressing it into the corners first. With the gasket fitted into the corners, move around the door pressing the gasket into the inner panel groove using your thumbs. Page 6 RE101

7 TO REMOVE LIGHT LENS & LAMP Page 7 RE101

8 TO ACCESS THE EVAPORATOR, FAN MOTOR, DRAIN TROUGH, DEFROST HEATER, THERMAL FUSE, & DTT Page 8 RE101

9 Page 9 RE101

10 REMOVAL OF FREEZER CONTROL HOUSING & UPPER AIR DUCT COVER Page 10 RE101

11 TO ACCESS THE DEFROST TIMER, THERMOSTAT & LAMP SOCKET Page 11 RE101

12 Page 12 RE101

13 Page 13 RE101

14 TO ACCESS THE AIR DUCT HEATER Page 14 RE101

15 MODELS: RS643V, RS645V RS662V, RS663V AIR FLOW R198 Page 15 RE101

16 MODELS: RS643V, RS645V RS662V, RS663V AIR FLOW R238 Page 16 RE101

17 Page 17 RE101

18 MODELS: RS662V, RS663V WIRING DIAGRAM R495A IMPORTANT SAFETY NOTICE This diagram has been prepared for use by electrically qualified service technicians. The manufacturer cannot be held responsible for the interpretation of its service publications nor for any injury or damage that may occur in connection with their use. Page 18 RE101

19 MODELS: RS662V, RS663V WIRING DIAGRAM R495B IMPORTANT SAFETY NOTICE This diagram has been prepared for use by electrically qualified service technicians. The manufacturer cannot be held responsible for the interpretation of its service publications nor for any injury or damage that may occur in connection with their use. Page 19 RE101

20 MODELS: RS662V, RS663V CIRCUIT DIAGRAM R478 IMPORTANT SAFETY NOTICE This diagram has been prepared for use by electrically qualified service technicians. The manufacturer cannot be held responsible for the interpretation of its service publications nor for any injury or damage that may occur in connection with their use. Page 20 RE101

21 NOTES Page 21 RE101

22 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4623 RS663V (STAINLESS STEEL, STANDARD) HOUSING CONTROL STD Page 22 RE101

23 ITEM PART N DESCRIPTION EX. VIEW 4623 QTY Tape, 9mm x 9mm Polyurethane Insulation, Back F/C Control Housing Tessa Tape Baffle, Shaft Insulation, Front F/C Control Housing Aluminium Tape, 25mm Harness, Control (Standard) Defrost Timer Bracket, Timer Screw, Timer/Timer Bracket Tape, 9mm x 9mm Polyurethane Housing, Control (Manual) Screw, Control Housing Lamp, 40w 240v BC Pearl Skirt, Lamp Sticker, Wattage 40w Aluminium Tape, 75mm Lens, Light, FC Knob, Control (White) Sticker, Display, Housing Control FC Socket, Lamp 1 22 N.P.A. Part of item Nº 24 x 23 N.P.A. Part of item Nº 24 x Thermostat, Danfoss 077B Gasket, Control Housing 1 Page 23 RE101

24 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4612 DOOR ASSY. FREEZER Page 24 RE101

25 ITEM PART N DESCRIPTION EX. VIEW 4612 QTY Panel, Outer Door Freezer, FIP Thimble Filler, Open K Gasket, Door Freezer Bin, IDP Freezer, Cool Shadow End Cap, Handle, White Pedestal, Handle, White Screw, Pedestal Screw, Insert Insert, Handle Pedestal Handle Assembly, White (Includes items 8 & 9) Door Stop, Oversize Screw, Door Stop Thimble, Cam Open 1 Page 25 RE101

26 MODELS: RS663V (STAINLESS STEEL, STANDARD) EX. VIEW DRAWING 4612A DOOR ASSY. FREEZER Page 26 RE101

27 ITEM PART N DESCRIPTION EX. VIEW 4612A QTY Panel, Outer Door Freezer, FIP Thimble, Open K Gasket, Door Freezer Bin, IDP Freezer End Cap, Handle, Stainless Pedestal, Handle, Stainless Screw, Pedestal Screw, Insert Insert, Handle Pedestal Handle Assembly, Stainless (Includes items 8 & 9) Door Stop (Oversize) Screw, Door Stop Thimble, Cam Open Cleaner, Stainless Steel (White Oil) x Page 27 RE101

28 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4606 DOOR ASSY. FOOD COMPARTMENT Page 28 RE101

29 ITEM PART N DESCRIPTION EX. VIEW 4606 QTY Panel, Outer Door FC, FIP Thimble Filler, Closed Nameplate, Westinghouse Ophir End Cap, Handle, White Handle Assembly, White (Includes items 8 & 9) Pedestal, Handle, White Screw, Pedestal Screw, Insert Insert, Handle Pedestal Door Stop Screw, Door Stop Thimble Cam, Closed Bottle, Fingers Bin, Door Shelf, Cool Shadow Extension Lens, Bin Trim, Dairy Door Satin Chrome Door, Dairy Assy K Gasket, Door, FC 1 Page 29 RE101

30 MODELS: RS663V (STAINLESS STEEL, STANDARD) EX. VIEW DRAWING 4606A DOOR ASSY. FOOD COMPARTMENT Page 30 RE101

31 ITEM PART N DESCRIPTION EX. VIEW 4606A QTY Panel, Outer Door, FC, FIP Thimble Filler, Closed Nameplate, Westinghouse Ophir End Cap, Handle, Stainless Handle Assembly, Stainless (Includes items 8 & 9) Pedestal, Handle, Stainless Screw, Pedestal Screw, Insert Insert, Handle Pedestal Door Stop Screw, Door Stop Thimble, Closed Bottle, Fingers Bin, Door Shelf, Cool Shadow Extension Lens, Bin Trim, Dairy Door Satin Chrome Door, Dairy Assy K Gasket, Door, FC 1 N.I Cleaner, Stainless Steel (White Oil) x Page 31 RE101

32 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4696 RS663V (STAINLESS STEEL, STANDARD) CABINET ASSY. Page 32 RE101

33 ITEM PART N DESCRIPTION EX. VIEW 4696 WH SS Screw, Nº 8 ¼ Machine Pan Hd Cover, Top Hinge Cover, Top Hinge Aspen Grey Screw, Top Hinge Hinge, Top RH Spacer, Top Hinge Spacer, Top Hinge Spacer, Top Hinge Aspen Grey Spacer, Top Hinge Black Switch, Lamp Tape, Tessa Mol mm (White) PVC Sheet Flame Retardent N.P.A Harness Control Housing (Foamed In) 10 N.P.A. Harness Air Duct Heater (Foamed In) Tape Tessa Insulation, Multi Flow Duct Grille, Lower Air Duct Heater, Air Duct 13watts Multi Flow, Duct Screw Air Duct, Meatkeeper Screw 1 1 Page 33 RE101

34 MODELS: RS662V (WHITE, STANDARD) RS663V (STAINLESS STEEL, STANDARD) EX. VIEW DRAWING 4696A CABINET ASSY. Page 34 RE101

35 ITEM PART N DESCRIPTION EX. VIEW 4696A WH SS Gasket, Air Duct Slide, Meatkeeper Q Screw, Slide Meatkeeper Bracket, Slide Meatkeeper Sticker, Meatkeeper Baffle Screw, Hinge Lower Screw, Cam Lower Hinge Cam, Door Closing Spacer, Cam (0.95) Hinge, Lower RH Rollers, Adjustable Kick Plate (White) Kick Plate Spring Clip, Kick Plate Q Screw, Spring Clip, Kick Plate Washer, Screw Kick Plate Hinge Lower LH Spacer, Cam Cam, Door Closing N.P.N. Refer Page Nºs 22 & Switch, Lamp/Fan Cap, Corner Cap, Corner (Aspen Grey) Hinge, Top LH Connector 6 Way 1 1 Page 35 RE101

36 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4697 RS663V (STAINLESS STEEL, STANDARD) FREEZER ASSY. Page 36 RE101

37 ITEM PART N DESCRIPTION EX. VIEW 4697 WH SS Cover, Air Duct Upper Aluminium Foil Tape 75mm Noise Damper, Evap Q Screw, Nº 8 X ½ Drain Trough, Evap Strainer, Drain Trough N.P.N. Mullion, (Not Replaceable) x x Evaporator & H/X Heater, Defrost Clip, Heater Foam Block Foam Tape Cable Tie, White 140mm Thermal Fuse (Includes Evap Harness) D.T.T. 11ºC Cut Out Noise Damper Insulation 60mm Cover, Air Duct Lower Screw, 5/8 x #8 Self Tapping Sealing Tape Light Lens, Freezer Screw Wattage Sticker, 40W Harness, Freezer Light 1 1 Page 37 RE101

38 MODELS: RS662V (WHITE, STANDARD) RS663V (STAINLESS STEEL, STANDARD EX. VIEW DRAWING 4697A FREEZER ASSY. Page 38 RE101

39 ITEM PART N DESCRIPTION EX. VIEW 4697A WH SS Screw, Earth Wire Lampholder, Mtg Socket, Lamp Skirt, Lamp Socket Lamp, 40w 240v BC Harness, Fan Motor Extension Coffin, Insulator Q Screw Bracket, Fan Motor Grommet, Fan Motor Motor, Fan Evap. 8.4w Daewoo Strap, Fan Motor Screw, Fan Motor Bracket Spacer Blade, Fan Motor Evap Clip, Fan Blade Q Screw Housing, Fzr. Moulded Tape, Foam Control Housing, #1208 9mmx6mm P/E Insulation, Fzr. Control Housing Snap Cap Washer, Snap Cap Corner Cap Corner Cap, (Aspen Grey) Earth Lead 1 1 Page 39 RE101

40 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4613 RS663V (STAINLESS STEEL, STANDARD) BASKETS, BINS & SHELVES Page 40 RE101

41 ITEM PART N DESCRIPTION EX. VIEW 4613 QTY Glass Shelf (Spill Safe) Plastic Shelf Roller, Plastic Shelf/Bin Crisper/Meatkeeper Slide, Humidity (Cool Shadow) Grille, Lower Air Duct Bin, Crisper Assy Rear, Bin Crisper Front, Bin Crisper/Meatkeeper Handle, Chrome Satin (Bin, Deli/Crisper/M/keeper) Bin, Meatkeeper Assy Rear, Bin Meatkeeper Front, Freezer Basket Glide, Freezer Basket Basket Freezer, Bottom Coated Basket Freezer, Upper Coated Support, Freezer Basket RH Screw, Support Freezer Basket Support, Freezer Basket LH Trim, Shelf Front 325mm Shelf, Freezer Coated Short Bin, Deli Assy Shelf, Freezer Coated Clip, Shelf Ice Cube Assy Q Screw, Shelf Support Support, Freezer Shelf 10 Page 41 RE101

42 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4716 RS663V (STAINLESS STEEL, STANDARD) MACHINE COMPARTMENT Page 42 RE101

43 ITEM PART N DESCRIPTION EX. VIEW 4716 QTY 1 N.P.A. Part Of Item No 4 x Blade, Fan 1 3 N.P.A. Part Of Item No 4 x Motor, Fan Condenser (1300 rpm) Bracket, Fan Mounting Screw, Condenser Fan Motor Bracket 3 7 N.P.A Part Of Item No 4 x Washer, Lock Fan Motor Bracket Insulator, Coffin Pan, Drain, Compressor PTC Starter Comp Overload, Comp Cover, Terminal/Body Damper, Discharge Tube Comp Clip, Compressor Mounting Muffler Compressor Tecumseh TPG Nut 1 19 Q Lock Washer Screw, Base Plate 5 21 ES5332 Dryer Service Clamp, Dryer 1 23 Q Screw 1 Page 43 RE101

44 MODELS: RS662V (WHITE, STANDARD) EX. VIEW DRAWING 4716A RS663V (STAINLESS STEEL, STANDARD) MACHINE COMPARTMENT Page 44 RE101

45 ITEM PART N DESCRIPTION EX. VIEW 4716A QTY Cover, Machine Compartment Bumper Screw Screw & Washer, Cover Machine Comp Cord, Service Pin, Compressor Screw Clamp, Cord Service Grommet, Compressor Mounting Cable Tie Capacitor, Starting 5uf 400v Snap Base Plate, Compressor Screw, Shroud Shroud, Condenser Foam Support Strip Foam Tape 9mm x 9mm Lock washer Screw Roller Adjustable Bracket, Condenser Foam Tape Rivet Cable Tie, Black 280mm Harness, Compressor (Includes Ambient Sensor) 1 * Ambient Sensor Condenser 1 * Note: The Ambient Sensor is now part of the harness, but can be replaced by using Part Nº Page 45 RE101

46 Page 46 RE101 NOTES

47 NOTES Page 47 RE101

48 Release Dates: RS662V (03/2004) RS663V (03/2004) Page 48 RE101

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