PTS. Permanent- Transfer System. A Highly Profitable Way to Harness Refrigeration Waste Heat Using An Opimised System.

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1 since 97 PTS Permanent- Transfer System The Eureka- Permanent Transfer System Cooling Industry Award 005 Universal Application The Eureka heat recoverer with Permanent Transfer System is designed for a wide range of applications including supermarkets, butcher's shops, bakeries, hotels, restaurants, food processors and wherever refrigeration plant from kw to kw is operated. Hot Water At 50-0 C The Eureka Permanent Transfer System heat recoverer harnesses waste heat from refrigeration to generate hot water at typically 50 0 C which is approximately 7 C above the refrigerant condensing temperature. Hot water is available within minutes of the refrigerant plant running. Virtually 0 % of the available condenser waste heat can be recovered. Insulated Storage Cylinder The hot water produced is stored in a cylinder insulated against heat loss with a CFC-free polyurethane or foam filled jacket. Thus hot water can be stored over a prolonged period without significant temperature loss. The cylinder is internally lined with two coats of vitreous enamel and incorporates a sacrificial magnesium anode for corrosion protection. The cylinder is also equipped with a TÜV-approved, push-button control unit for monitoring the effectiveness of the corrosion protection system both during and after the guarantee period. This enables the user to exploit the life-expectancy of the cylinder to the full. Special Eureka Design The design of the Eureka Permanent Transfer System heat recoverer is borne out of considerable practical experience. It operates automatically and without pumps. Because of Eureka's special design, each water molecule flows through the exchanger only once and within the space of one minute. This contact time is too short for any significant lime scale formation. Should in extreme cases de-scaling become necessary, the exchanger can be cleaned quickly and economically using the special connection points provided. It is not necessary to disconnect the water or refrigerant circuits. Five Year Guarantee The design and construction of the heat recoverer is such that virtually all known forms of corrosion have been eliminated. Based on the proven longevity of the unit, Eureka guarantee the cylinder for five years whilst all other parts carry a two-years guarantee. A Highly Profitable Way to Harness Refrigeration Waste Heat Using An Opimised System. Permanent-Transfer-System (PTS) Operating Principle Safety Circuit Delivery Content

2 Flow Schematic Refrigerant Cold Water Sacrificial anode Permanent Transfer System (PTS) Operating Principle The Eureka Permanent Transfer System heat recoverer is vastly different - both in design and operation - to all other known heat recoverers. The water storage cylinder is connected to the cold water supply at its base. As soon as the refrigeration plant starts to operate, cold water flows out of the cylinder base and into the inner tube of the double pipe heat exchanger where it passes in contra-flow with refrigerant flowing through the outer tube and is heated. The refrigerant is fully condensed. Water flows - by natural thermo-dynamic action - through the so-called superheat region of the refrigerant which causes it to be heated 5 C to 7 C above condensing temperature before entering the top of the insulated cylinder where it is stored until required. This hot water does not mix with the cold water in the cylinder. Thus the user is provided with a supply of sufficiently hot water - eg at 55 C based on a condensing-temperature of 48 C - within a few minutes of the plant operating. Boost heating using costly primary energy is necessary only in exceptional cases. The Permanent Transfer System even sub-cools the refrigerant, resulting in a further energy gain. If desired, this energy gain can be utilized to increase the condensing pressure and hence hot water temperature to provide an instantaneous supply of pasteurised water. One of the most important features of the Permanent Transfer System is the location of the heat exchangers. These are arranged beneath the insulation jacket and are wound spirally around the cylinder but have no contact with the cylinderwall. The exchangers are continuously supplied with mains cold water from the cylinder base even when no hot water is being drawn off. All of the waste heat is transferred until the cylinder is filled - from top to bottom - with hot water. This is attributable to a further, unique Permanent Transfer System design feature whereby the hot and cold water layers are maintained separate throughout the heat recovery process. The hot water produced is deposited gently at the top of the cylinder and spreads horizontally to form a clearly defined layer above the cold water block. The volume occupied by this hot water is the same as that flowing from the cylinder base through the exchanger. When the hot layer reaches the cylinder base the refrigerant is diverted directly to the normal condenser using a by-pass circuit recommended by Eureka. This prevents both scaling of the exchanger and unnecessary operation of the refrigeration plant at an elevated condensing pressure.

3 Safety Circuit Incorporated Within The Insulation Jacket Synthetic Casing CFC-Free Polyurethane Insulation CFC-Free Polyurethane Insulation Steel Cylinder Safety Circuit Water in Contra-Flow First Enamel Coating Second Ensamel Coating Refrigerant Permanent Transfer Exchanger With Safety Circuit AII heat exchangers incorporate a safety circuit using a pyramidal tube with leak detector. By means of this specially-developed Eureka system all of the waste heat energy can be transferred into water. All exchangers are TÜV-approved and are registered with and monitored by the DVGW (German Association of Gas and Water Engineers). Test Mark: DIN-DVGW NW 940 AR 8 Multiple Per PTS Unit All exchangers are manufactured as standard in high-grade copper and are suitable for refrigerants R 4a, R 404A, R 407C, R 4A, R 507, R. Internal nickel plating is an available option for special applications. Each PTS unit can be fitted with several heat exchangers. The individual exchanger heights (see Heat Exchanger data table ) are added together up to the maximum permissible installed exchanger height as stated in the Permanent Transfer System Model data table. PTS 00 PTS PTS 500 with multiple PTE with large Capacity exchangers parallel connected to water storage cylinder Water Storage Cylinders Permanent Transfer System heat recoverers models PTS 00, PTS and PTS 500 incorporate water storage cylinders of 00, and 500 litres volume, respectively. The storage capacity can be increased by parallel-connecting water storage cylinders of the same size. For very large capacities a variant model is used - the Permanent Transfer unit (PTE) - which contains only heat exchangers. The PTE unit is parallel-connected on site with a water storage cylinder selected to match the exchanger capacity and/or the required water storage capacity. All water storage cylinders are manufactured in steel. Cylinders up to and including 000 litres are lined with two coats of vitreous enamel. Cylinders 000 litres and larger are internally synthetically lined with Rexit. All cylinders are suitable for providing potable water and feature a TÜV-approved corrosion protection device.

4 Numerous First First And And Several Several Unique Unique Awards Awards Are Are Clear Clear Indicators Of Of The The Permanent Transfer Transfer System System Special Special Qualities. In 980 In the 980 Permanent the Permanent Transfer Transfer System System was the was first the heat first recoverer heat recoverer to be approved to be approved by the by German the German Agricultural Agricultural Association Association (DLG). (DLG). A further A further approval approval was given was by given the by Department the Department of Energy of Energy in the canton in the canton of Bern, of Switzerland, Bern, Switzerland, who who measured measured the standing the standing heat loss heat to loss be so to small be so that small it exceeded that it exceeded even their even most their stringent most stringent test requirements. test requirements. The German The German Institute Institute of Refrigeration of Refrigeration Engineers Engineers (VDKF) (VDKF) also awarded also awarded a Permanent a Permanent Transfer Transfer System System installation installation with the with Josef the Biber Josef Biber Prize for Prize advanced for advanced energy-saving energy-saving technology. technology. In September In September 99, in 99, Great in Britain, Great Britain, Eastern Eastern Electricity Electricity voted the voted the Permanent Permanent Transfer Transfer System System winner winner their in PEP their (Power PEP (Power For Efficiency For Efficiency and Productivity) and Productivity) Award Competition. Award Competition. In September In September 005, in 005, London, in London, the RAC the Cooling RAC Cooling Industries Industries Award Award was given was to given an Eureka to an Eureka heat recovery heat recovery system system containing containing a Permanent Permanent Transfer Transfer System System in the category in the category Green Green End User End Of User The Of Year. The Year. Additional Additional Merits Merits And Award-Winning And Award-Winning Features Features Are Displayed Are Displayed On the On Permanent the Permanent Transfer Transfer System System Insulation Insulation Casing. Casing. International International Technology Technology Trophy. Trophy. TÜV-Approved TÜV-Approved Corrosion Corrosion Protection Protection System. System. TÜV-Approved TÜV-Approved Heat Exchanger Heat Exchanger Safety Circuit. Safety Circuit. DVGW DVGW (German (German Institute Institute of Gas of and Gas Water and Engineers) Water Engineers) Seal ofseal of Approval Approval for the for Above the Above Mentioned Mentioned Tests. A Tests. Eureka A Eureka First! First! SVGW SVGW (Swiss (Swiss Institute Institute of Gas of and Gas Water and Engineers) Water Engineers) Approval Approval RAC Cooling RAC Cooling Industries Industries Award (Green Award (Green End User End Of User The Of Year) The Year) The The Disadvantage Of The Of The Permanent Transfer Transfer System System The unique The unique Permanent Permanent Transfer Transfer System System operating operating principle principle is seldom is seldom understood understood on first on acquaintance. first acquaintance. The Eureka The Eureka Permanent Permanent Transfer Transfer System System heats water heats using water a using method a method which differs which from differs all from other all known other known heat recoverers heat recoverers or indeed or indeed conventional conventional water heaters. water heaters. A direct A comparison direct comparison impossible! is impossible! Unfortunately, Unfortunately, it can take it can a while take a for while the for "penny the "penny to drop"! to drop"! This is This the Eureka is the Eureka disadvantage disadvantage... but... it is but certainly it is certainly worth making worth making the effort the to effort familiarise to familiarise yourself yourself with the with unique the unique features of tures the system of the system because because fea- The Permanent The Permanent Transfer Transfer System System Can Save Can Valuable Save Valuable Energy. Energy. And It Does And It So Does Safely, So Safely, Dependably Dependably And At And Maximum At Maximum Efficiency. Efficiency. Eureka Eureka have been have preparing been preparing profitability profitability calculations calculations since 975. since Many 975. thousands Many thousands of systems of systems are in operation are in operation throughout Europe hout Europe yielding yielding a wealth a wealth of practical of practical experience experience which gives which credibility gives credibility to the Eureka to the Eureka claim: claim: throug- We Know We Of Know No Other Of No Heat Other Recoverer Heat Recoverer Which Which Can Save Can More Save More Energy Energy Than The Than Eureka The Eureka Permanent Permanent Transfer Transfer System System.. Delivery Delivery Content Content The Permanent The Permanent Transfer Transfer System System Heat Recoverer Heat Recoverer is supplied is supplied complete complete with insulation, with insulation, thermometer thermometer and the and specified the specified safety-circuit safety-circuit heat exchanger(s) heat exchanger(s) including including the Integrated the Integrated Control Control Unit which Unit monitors which monitors both the both safety-circuit the safety-circuit and the and cor-throsion protection rosion protection system. system. The unit The is supplied unit is supplied packed packed suitable suitable for transportation for transportation and ready and for ready installation. for installation. The heat The reco- heat reco- corverer complies verer complies with the with German the German Food and Food Beverage and Beverage Protection Protection Law Law LMBG, LMBG, DIN 475 DIN and 475 DIN and 988 DIN for 988 potable for potable water heating water heating appliances. appliances. Permanent Permanent Transfer Transfer System System SIMPLY SIMPLY WITHOUT WITHOUT COMPARISON!

5 TABLE Technical Data Data For For Permanent Transfer System Models (Select (Select Heat Heat From From Table Table ) ) Permanent Transfer System Permanent Model Transfer System Model Water Storage Volume in litres Water Storage Volume Height in in mm litres Dimension H in drg. Height in mm Dimension Diameter Including H drg. Insulation in mm Diameter Including Insulation Diameter Excluding mm Insulation in mm Diameter Excluding Insulation Weight in kg in mm Weight in kg Maximum Height for Installing Heat in mm Maximum Height for Installing Heat Cold Water in mm Pos or * in drg. Cold Water Pos or * in drg. Hot Water Pos or 4* in drg. Hot Water Pos or 4* in drg. Thermometers 0 C Pos in drg. Thermometers 0 C Pos in drg. Air Vent Pos 4 in drg. Air Vent Pos 4 in drg. Secondary Circulation Secondary Pos 5a or 5b Circulation in drg. Pos 5a or 5b in drg. Anode Length/Diameter in mm Pos 7a, 7b, 7c in drg. Anode Length/Diameter in mm Pos 7a, 7b, 7c in drg. Handhole Pos in drg. Handhole Pos Manhole in drg. Pos in drg. Manhole Pos in drg. Thermostat Pocket mm Diameter Thermostat Pos 9 in drg. Pocket mm Diameter Pos Auxilliary 9 in drg. Heater** Auxilliary Pos 8 in drg. Heater** Position 8 in Of drg. Auxilliary Heater Centre Line Thermometer to Center Line Heater Spigot Position in mm Pos Of 8a Auxilliary in drg. Heater Centre Line Thermometer to Center Line Heater Spigot in mm Pos 8a in drg. Volume Heated By Electric Immersion Heater in Litres, Maximum Volume Temperatur Heated C** By Electric Immersion Heater in Litres, Maximum Maximum Temperatur Operating C** Pressure in bar Maximum Operating Pressure Maximum in Operating bar Temperature in C Maximum Operating Temperature in C PTS 00PTS () () () () / (5a) / (5a) / (7c) / (7c) PTS PTS () () () () / (5a) / (5a) 700/ (7c) 700/ (7c) PTS 500PTS () () () () / (5a) / (5a) 700/ (7c) 700/ (7c) PTE PTE (*) (*) (4*) (4*) TABLE WATER STORAGE CYLINDERS (To Increase (To Increase The Water The Water Storage Storage Volume) Volume) WLT 00 WLT WLT WLT WLT 500 WLT WLT 750 WLT WLT 00 WLT WLT 500 WLT WLT 000 WLT WLT 000 WLT WLT 0 WLT 0 WLT 5000 WLT () () () () () () () () () () () () () () () () () () () () () () () () () () () () / () / () / () / () / () / () / () / () / (5a) / (5a) / (5a) (5b) / (5a) / (7c) / (7c) / (5a) 700/ (7c) 700/ (7c) / (5a) 700/ (7c) 700/ (7c) (5b) 700/ (7a) 700/ (7a) (5b) (5b) (5b) 700/ (7a+7b) 700/ (7a+7b) 80 (5b) 700/ (7a+7b) 700/ (7a+7b) (5b) (5b) 700/ (7a+7b) 700/ (7a+7b) (5b) (5b) (5b) (5b) 500 () () () () (5b) (5b) * Spigots * Spigots and 4 and are 4 the are cold the and cold hot and water hot water connections connections used when used when parallel-connecting Explanatory Drawing Drawing PTE units PTE and units water and water storage storage cylinders. cylinders. Manufacturer Manufacturer Tables Tables and and ** Auxillary ** Auxillary electric electric heaters heaters can be can fitted be fitted to all PTS to all models PTS models and Water and Water Storage Storage Cylinders. Cylinders. Capacity Capacity ratings: ratings: kw (0-40V) kw (0-40V) or 4.5kW, or 4.5kW,.0kW,9.0kW.0kW,9.0kW (80-45V). (80-45V) seit 97 seit 97 Wärmerückgewinnung und Kühltechnik und Kühltechnik GmbH GmbH & Co.KG& Co.KG Nickelweg Nickelweg 5 - D D-488 Emsdetten Emsdetten Postfach Postfach D D-487 Emsdetten Emsdetten Telefon Telefon + 49 (0) (0) Telefax - Telefax + 49 (0) (0) eureka@deltacity.net Internet: Internet: Your Approved Your Approved Dealer Dealer TABLE : : Heat Heat For For PTS- PTS- and and PTE-Models Model Model Continuously Continuously Installed Installed Weight Weight Refrigerant Refrigerant Water-side Water-side Water-side Water-side Refrigerant-side Refrigerant-side Refrigerant-side Refrigerant-side Rated Capacity Rated Capacity Height Height s s Maximum Maximum Maximum Maximum Maximum Maximum Maximum Maximum + 5%* + 5%* Permissible Permissible Permissible Permissible Permissible Permissible Permissible Permissible Operating Operating Operating Operating Pressure Pressure Temperature Temperature Operating Operating Pressure Pressure Operating Operating Temperature Temperature in kw in kw in mm in mm in kg in kg in mm in mm in bar in bar in C in C in bar in bar in C in C B C CX D DX E *** B C CX D DX E *** x x 8 x x x x x x 8 x x x x PAR PARCapacity Capacity can be increased can be increased up to kw up to by kw parallel by parallel connecting connecting exchangers. exchangers. Details on Details request. on request. * The * capacities The capacities in table in table are continuously are continuously rated rated capacities capacities based based on condensing condensing temperature temperature 48 C, 48 C, discharge discharge gas temperature gas temperature > 70 C, > 70 C, entering entering cold water cold water temperature temperature C, C, hot water hot water supply supply temperature temperature 5-0 C. 5-0 C.

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