CNE DC Inverter Series

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1 CNE DC Inverter Series Indoor Units AWAU-CNE009-N AWAU-CNE02-N AWAU-CNE08-N AWAU-CNE024-N Outdoor Units AWAU-YBDE009-H AWAU-YBDE02-H AWAU-YBDE08-H AWAU-YBDE024-H REFRIGERANT R40A HEAT PUMP SM CNE -A. GB AUGUST 203

2 TABLE OF CONTENTS Table of Contents. INTRODUCTION PRODUCT DATA SHEET RATING CONDITIONS OUTLINE DIMENSIONS PERFORMANCE DATA & PRESSURE CURVES SOUND LEVEL CHARACTERISTICS ELECTRICAL DATA WIRING DIAGRAMS REFRIGERATION DIAGRAMS TUBING CONNECTIONS CONTROL SYSTEM TROUBLESHOOTING EXPLODED VIEWS AND SPARE PARTS LISTS APPENDIX A SM CNE -A. GB i

3 INTRODUCTION. INTRODUCTION. General The CNE DCI Inverter Cassette type split air conditioner range comprise RC (heat pump) models, as follows: CNE 009 CNE 02 CNE 08 CNE Main Features The CNE DCI series bene ts from the most advanced technological innovations, namely: DC inverter technology. R40A refrigerant. High COP. Precharged refrigerant. Low Sound level for both Indoor and Outdoor. 60 x60 cm dimension designed for integration in suspended ceilings. DC Brushless fan motor. New grille, modern style with elegant lines in line with every interior decor, 2 panels optional available (hard ceiling / Suspended ceiling). Motorized air distribution aps. Very slim pro le 29 mm at size 9-2, and 270 mm at size Option of fresh air intake, and air distribution to adjacent room. Integrated condensate pump with a lift of m Max. Connection to Multisplit outdoor units. Up to 30 m pipe length between indoor and outdoor units. Up to 5 m vertical high between indoor and outdoor units. Cooling operation at outdoor temperature down to -0 C. Heating operation at outdoor temperature down to -5 C. Built in over- ow protection against the condensate water. Easy installation and service. Product can have the option of additional function of Ionizer and ESF. Fan speed can be adjusted by compensation on PCB according to different installation height (Field option). SM CNE -A. GB -

4 INTRODUCTION.3 Indoor Unit The indoor unit is cassette type indoor unit, and can be easily tted to many types of residential and commercials applications. It includes: Coil with hydrophilic aluminum ns. Motorized aps (two step motors). Advanced electronic control box assembly (DCI storm). Low sound level of the indoor fan..4 Filtration.5 Control The CNE series presents several types of air lters: Easily accessible, and re-usable pre- lters. Easily Static Filter (Field Option). The microprocessor indoor controller, and an infrared remote control, supplied as standard, providing complete operating function and programming. For further details please refer to the Operation Manual, Appendix A..6 Outdoor Unit The CNE outdoor units can be installed as oor or wall mounted units by using a wall supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing long life resistance. All outdoor units are pre-charged. For further information please refer to the Product Data Sheet, Chapter 2. It includes: Compressor mounted in a soundproofed compartment: Single Rotary for YBDE 009 and YBDE 02. Scroll for YBDE 08. Twin Rotary for YBDE 024. Axial fan. Outdoor coil with hydrophilic louver ns for RC units. Outlet air fan grill. Service valves are type connection. Interconnecting wiring terminal block. -2 SM CNE -A. GB

5 INTRODUCTION.7 Tubing Connections Flare type interconnecting tubing to be produced on site. For further details please refer to the Installation Manual, Chapter 0..8 Accessories Remote Control. Panel 625x625 for gird ceiling. Panel 725x725 for hard ceiling. ESF & Ionizer kit..9 Inbox Documentation Each unit is supplied with its own installation and operation manuals..0 Matching Table.0. R40A OUTDOOR UNITS INDOOR UNITS MODEL YBDE 009/02/08 REFRIGER. CNE 009 CNE 02 CNE 08 CNE 024 R40A YBDE 024 R40A The above table lists outdoor units and PXD DCI indoor units which can be matched together. In addition the listed outdoor units can be matched with other types of indoor units such as cassettes and wall mounted. For further information please refer to the relevant Service Manual. SM CNE -A. GB -3

6 PRODUCT DATA SHEET 2. PRODUCT DATA SHEET 2. CNE 009 DCI R40A Model Indoor Unit AWAU-CNE009-N Model Outdoor Unit AWAU-YBDE009-H Installation Method of Pipe Flared Characteristics Units Cooling Heating Average Capacity () kw 2,5 (,5-3,6) 3,2 (,5-4,8) Pdesign kw 2,5 2,5 SEER /SCOP (2) W/W 5,7 4,0 Energy efficiency class A+ A+ Annual energy consumption kwh Tbiv o C N/A -7 Tol o C N/A -5 Power supply V/Ph/Hz V/Single/50Hz Circuit breaker rating A 6 Fan type & quantity Centrifugal x Fan speeds H/M/L RPM 550/500/ /520/450 Air flow (3) H/M/L m3/hr 420/370/ /390/320 External static pressure Min-Max Pa 0 Sound power level (4) H/M/L db(a) 49/-/- Sound pressure level (5) H/M/L db(a) 32/30/28 Moisture removal l/hr 0,7 Condensate drain tube I.D mm 20 Dimensions WxHxD mm 575X29X575 Weight kg 2,9 Package dimensions WxHxD mm 68X297X68 Packaged weight kg 6,2 Units per pallet units 2 units per pallet Stacking height units 6 levels Refrigerant control EEV Compressor type, model Rotary DC Inverter Fan type & quantity Axial x Fan speeds H/L RPM 830 Air flow H/L m3/hr 780 Sound power level (4) H/L db(a) 6 Sound pressure level (5) H/L db(a) 5 Dimensions WxHxD mm 795x60x290 Weight kg 38 Package dimensions WxHxD mm 970x650x394 Packaged weight kg 42 Units per pallet Units 9 units per pallet Stacking height units 3 levels Refrigerant type R40A Refrigerant charge (standard connecting tubing length) kg(5m), Additional charge per meter gr / m No need Liquid line In.(mm) /4"(6.35) Connections Suction line In.(mm) 3/8"(9.53) between units Max.tubing length m. Max.20 Max.height difference m. Max.0 Operation control type Remote control Heating elements kw Others INDOOR OUTDOOR () Rating conditions in accordance with ISO 55 and ISO 3253 (for ducted units) and EN 45. (2) Air ow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at meter distance from unit. SM CNE -A. GB 2-

7 PRODUCT DATA SHEET 2.2 CNE 02 DCI R40A Model Indoor Unit Model Outdoor Unit Installation Method of Pipe Characteristics Units Cooling AWAU-CNE02-N AWAU-YBDE02-H Flared Heating Average Capacity () kw 3,5 (,7-4,3) 4,2 (,6-5,5) Pdesign kw 3,5 3,5 SEER /SCOP (2) W/W 5,6 4,0 Energy efficiency class A+ A+ Annual energy consumption kwh Tbiv o C N/A -7 Tol o C N/A -5 Power supply V/Ph/Hz V/Single/50Hz Circuit breaker rating A 6 INDOOR OUTDOOR Fan type & quantity Centrifugal x Fan speeds H/M/L RPM 600/520/ /550/450 Air flow (3) H/M/L m3/hr 470/390/320 50/420//320 External static Min-Max Pa 0 pressure Sound power level (4) H/M/L db(a) 5/-/- Sound pressure level (5) H/M/L db(a) 34/3/28 Moisture removal l/hr,5 Condensate drain tube I.D mm 20 Dimensions WxHxD mm 575X29X575 Weight kg 2,9 Package dimensions WxHxD mm 68X297X68 Packaged weight kg 6,2 Units per pallet units 2 units per pallet Stacking height units 6 levels Refrigerant control EEV Compressor type, model Rotary DC Inverter Fan type & quantity Axial x Fan speeds H/L RPM 830 Air flow H/L m3/hr 780 Sound power level (4) H/L db(a) 6 Sound pressure level (5) H/L db(a) 5 Dimensions WxHxD mm 795x60x290 Weight kg 38 Package dimensions WxHxD mm 970x650x394 Packaged weight kg 42 Units per pallet Units 9 units per pallet Stacking height units 3 levels Refrigerant type R40A Refrigerant charge (standard connecting tubing length) kg(5m),2 Additional charge per meter gr / m No need Liquid line In.(mm) /4"(6.35) Connections Suction line In.(mm) 3/8"(9.53) between units Max.tubing length m. Max.20 Max.height difference m. Max.0 Operation control type Heating elements Others kw Remote control () Rating conditions in accordance with ISO 55 and ISO 3253 (for ducted units) and EN 45. (2) Air ow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at meter distance from unit. 2-2 SM CNE -A. GB

8 PRODUCT DATA SHEET 2.3 CNE 08 DCI R40A Model Indoor Unit Model Outdoor Unit Installation Method of Pipe Characteristics Units Cooling AWAU-CNE08-N AWAU-YBDE08-H Flared Heating Average Capacity () kw 5,0 (,5-5,8) 5,6 (,3-6,8) Pdesign kw 5,0 4,6 SEER /SCOP (2) W/W 5, 3,8 Energy efficiency class A A Annual energy consumption kwh Tbiv o C N/A -7 Tol o C N/A -5 Power supply V/Ph/Hz V/Single/50Hz Circuit breaker rating A 20 INDOOR OUTDOOR Fan type & quantity Centrifugal x Fan speeds H/M/L RPM 680/620/ /620/550 Air flow (3) H/M/L m3/hr 620/560/ /560/500 External static Min-Max Pa 0 pressure Sound power level (4) H/M/L db(a) 55/-/- Sound pressure level (5) H/M/L db(a) 36/33/30 Moisture removal l/hr 2 Condensate drain tube I.D mm 20 Dimensions WxHxD mm 575X270X575 Weight kg 5,2 Package dimensions WxHxD mm 68X348X68 Packaged weight kg 8,7 Units per pallet units 2 units per pallet Stacking height units 6 levels Refrigerant control EEV Compressor type, model Rotary DC Inverter Fan type & quantity Axial x Fan speeds H/L RPM 920 Air flow H/L m3/hr 260 Sound power level (4) H/L db(a) 63 Sound pressure level (5) H/L db(a) 53 Dimensions WxHxD mm 795x60x290 Weight kg 38 Package dimensions WxHxD mm 970x650x394 Packaged weight kg 4 Units per pallet Units 9 units per pallet Stacking height units 3 levels Refrigerant type R40A Refrigerant charge (standard connecting tubing length) kg(5m),26 Additional charge per meter gr / m No need Liquid line In.(mm) /4"(6,35) Connections Suction line In.(mm) /2"(2,7) between units Max.tubing length m. Max.20 Max.height difference m. Max.0 Operation control type Heating elements Others kw Remote control () Rating conditions in accordance with ISO 55 and ISO 3253 (for ducted units) and EN 45. (2) Air ow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at meter distance from unit. SM CNE -A. GB 2-3

9 PRODUCT DATA SHEET 2.4 CNE 024 DCI R40A Model Indoor Unit Model Outdoor Unit Installation Method of Pipe Characteristics Units Cooling AWAU-CNE024-N AWAU-YBDE024-H Flared Heating Average Capacity () kw 6,8 (,5-8) 7,3 (,5-9) Pdesign kw 6,8 6,0 SEER /SCOP (2) W/W 5, 3,8 Energy efficiency class A A Annual energy consumption kwh Tbiv o C N/A -7 Tol o C N/A -5 Power supply V/Ph/Hz V/Single/50Hz Circuit breaker rating A 25 INDOOR OUTDOOR Fan type & quantity Centrifugal x Fan speeds H/M/L RPM 750/700/ /700/650 Air flow (3) H/M/L m3/hr 700/640/ /640/580 External static Min-Max Pa 0 pressure Sound power level (4) H/M/L db(a) 60/-/- Sound pressure level (5) H/M/L db(a) 40/38/36 Moisture removal l/hr 3 Condensate drain tube I.D mm 20 Dimensions WxHxD mm 575X270X575 Weight kg 5,5 Package dimensions WxHxD mm 68X348X68 Packaged weight kg 9 Units per pallet units 2 units per pallet Stacking height units 6 levels Refrigerant control EEV Compressor type, model Twin Rotary DC Inverter Fan type & quantity Axial x Fan speeds H/L RPM 850 Air flow H/L m3/hr 3600 Sound power level (4) H/L db(a) 69 Sound pressure level (5) H/L db(a) 59 Dimensions WxHxD mm 950x864x340 Weight kg 65,5 Package dimensions WxHxD mm 40x50x930 Packaged weight kg 73 Units per pallet Units 4 units per pallet Stacking height units 2 levels Refrigerant type R40A Refrigerant charge (standard connecting tubing length) kg(5m) 2,3 Additional charge per meter gr / m Length 20m:+0g;20m<Length 30m:+300g Liquid line In.(mm) 3/8"(9,53) Connections Suction line In.(mm) 5/8"(5,88) between units Max.tubing length m. Max.30 Max.height difference m. Max.5 Operation control type Heating elements Others kw Remote control () Rating conditions in accordance with ISO 55 and ISO 3253 (for ducted units) and EN 45. (2) Air ow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at meter distance from unit. 2-4 SM CNE -A. GB

10 PRODUCT DATA SHEET 2.5 Optional accessory Panel 625x625(Optional accessory) Dimensions (H x L x D) Weight Package Dimensions (H x L x D) Package Weight Units per pallet Stacking height mm kg mm kg units units For all the models 625x625x x700x levels Panel 725x725(Optional accessory) Dimensions (H x L x D) Weight Package Dimensions (H x L x D) Package Weight Units per pallet Stacking height mm kg mm kg units units For all the models 725x725x x800x levels SM CNE -A. GB 2-5

11 RATING CONDITIONS 3. RATING CONDITIONS Standard conditions in accordance with ISO 55, ISO 3253 (for ducted units) and EN 45. Cooling: Indoor: 27 o C DB 9 o C WB Outdoor: 35 o C DB Heating: Indoor: 20 o C DB Outdoor: 7 o C DB 6 o C WB 3. Operating Limits R40A DCI (Excluding Delta Units) Cooling Heating Voltage Indoor Outdoor Upper limit 32 o C DB 23 o C WB 46 o C DB Lower limit 2 o C DB 5 o C WB -0 o C DB Upper limit 27 o C DB 24 o C DB 8 o C WB Lower limit 0 o C DB -5 o C DB -6 o C WB PH V 3PH N/A SM CNE -A. GB 3-

12 OUTLINE DIMENSIONS 4. OUTLINE DIMENSIONS 4. Indoor Unit: CNE 009, 02, 08, 024 R40A DCI Unit Model Main unit (A) Insulation (B) Front Step (C) Front width (D) Front height (E) Unit Body Width (W) Effective Height (H) 009/ / / / SM CNE -A. GB 4-

13 OUTLINE DIMENSIONS 4.2 Outdoor Unit: YBDE 009, 02, SM CNE -A. GB

14 OUTLINE DIMENSIONS 4.3 Outdoor Unit: YBDE 024 SM CNE -A. GB 4-3

15 PERFORMANCE DATA & PRESSURE CURVES 5. PERFORMANCE DATA 5. CNE 009 DCI 5.. Cooling Capacity (kw) Run Mode [230V] : Indoor Fan at High Speed. OD COIL ENTERING AIR DB TEMPERATURE [ 0 C] (protection range) ID COIL ENTERING AIR DB/WB TEMPERATURE [C 0 ] DATA 22/5 24/7 27/9 29/2 32/23 TC 80-0 % of nominal SC % of nominal PI % of nominal TC SC PI TC SC PI TC SC PI TC SC PI TC SC PI LEGEND TC Total Cooling Capacity, kw SC Sensible Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor 5..2 Capacity Correction Factors Capacity Ratio Cooling Capacity Ratio Vs. Outdoor Temperature Outdoor Temperature [ºC] SM CNE -A. GB 5-

16 PERFORMANCE DATA & PRESSURE CURVES 5..3 Heating Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed. ID COIL ENTERING AIR DB TEMPERATURE [C 0 ] OD COIL ENTERING AIR DB/WB TEMPERATURE [ 0 C] DATA /-6 TC PI /-2 TC PI /-8 TC PI /-2 TC PI / TC PI /6 TC PI /9 TC PI /2 TC PI TC % of nominal (Protection Range) PI % of nominal LEGEND TC Total Heating Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor 5..4 Capacity Correction Factors.20.0 Heating Capacity Ratio Vs. Outdoor Temperature Capacity Ration Outdoor WB Temperature [deg C] 5-2 SM CNE -A. GB

17 5..5 Model: CNE 009 DCI Cooling - Test Mode PERFORMANCE DATA & PRESSURE CURVES Suction Pressure Vs.Outdoor Temp. Suction Pressure [kpa] Outdoor DB Temperature[ºC ] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 Discharge Pressure [kpa] Discharge Pressure Vs. Outdoor Temp Outdoor DB Temperature[ºC ] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 SM CNE -A. GB 5-3

18 PERFORMANCE DATA & PRESSURE CURVES 5..6 Heating - Test Mode Suction Pressure [kpa] Suction Pressure Vs.Outdoor Temp Outdoor WB Temperature [ºC] Discharge Pressure Vs. Outdoor Temp. Discharge Pressure [kpa] Outdoor WB Temperature [ºC] Indoor DB SM CNE -A. GB

19 PERFORMANCE DATA & PRESSURE CURVES 5.2 CNE 02 DCI 5.2. Cooling Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed. OD COIL ENTERING AIR DB TEMPERATURE [ 0 C] (protection range) ID COIL ENTERING AIR DB/WB TEMPERATURE [C 0 ] DATA 22/5 24/7 27/9 29/2 32/23 TC 80-0 % of nominal SC PI % of nominal % of nominal TC SC PI TC SC PI TC SC PI TC SC PI TC SC PI LEGEND TC Total Cooling Capacity, kw SC Sensible Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor Capacity Correction Factor Capacity Ratio Cooling Capacity Ratio Vs. Outdoor Temperature Outdoor Temperature [ºC] SM CNE -A. GB 5-5

20 PERFORMANCE DATA & PRESSURE CURVES Heating Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed. ID COIL ENTERING AIR DB TEMPERATURE [C 0 ] OD COIL ENTERING AIR DB/WB TEMPERATURE [ 0 C] DATA /-6 TC PI /-2 TC PI /-8 TC PI /-2 TC PI / TC PI /6 TC PI /9 TC PI /2 TC PI TC % of nominal (Protection Range) PI % of nominal LEGEND TC Total Heating Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor Capacity Correction Factors.20.0 Heating Capacity Ratio Vs. Outdoor Temperature Capacity Ration Outdoor WB Temperature [deg C] 5-6 SM CNE -A. GB

21 5.2.5 Model: CNE 02 DCI Cooling - Test Mode PERFORMANCE DATA & PRESSURE CURVES Suction Pressure [kpa] Suction Pressure VS.Outdoor Temp. Indoor DB/WB 22/5 24/7 27/9 29/2 32/ Outdoor DB Temperature[ºC ] Discharge Pressure [kpa] Discharge Pressure VS. Outdoor Temp Outdoor DB Temperature[ºC ] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 SM CNE -A. GB 5-7

22 PERFORMANCE DATA & PRESSURE CURVES Heating - Test Mode Suction Pressure [kpa] Suction Pressure VS.Outdoor Temp Outdoor WB Temperature [ºC] Discharge Pressure [kpa] Discharge Pressure VS. Outdoor Temp Outdoor WB Temperature [ºC] Indoor DB SM CNE -A. GB

23 PERFORMANCE DATA & PRESSURE CURVES 5.3 CNE 08 DCI 5.3. Cooling Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed. OD COIL ENTERING AIR DB TEMPERATURE [ 0 C] (protection range) ID COIL ENTERING AIR DB/WB TEMPERATURE [C 0 ] DATA 22/5 24/7 27/9 29/2 32/23 TC 80-0 % of nominal SC % of nominal PI % of nominal TC SC PI TC SC PI TC SC PI TC SC PI TC SC PI LEGEND TC Total Cooling Capacity, kw SC Sensible Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor Capacity Correction Factors Capacity Ratio Cooling Capacity Ratio Vs. Outdoor Temperature Outdoor Temperature [ºC] SM CNE -A. GB 5-9

24 PERFORMANCE DATA & PRESSURE CURVES Heating Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed. ID COIL ENTERING AIR DB TEMPERATURE [C 0 ] OD COIL ENTERING AIR DB/WB TEMPERATURE [ 0 C] DATA /-6 TC PI /-2 TC PI /-8 TC PI /-2 TC PI / TC PI /6 TC PI /9 TC PI /2 TC PI TC % of nominal (Protection Range) PI % of nominal LEGEND TC Total Heating Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor Capacity Correction Factors.20.0 Heating Capacity Ratio Vs. Outdoor Temperature Capacity Ration Outdoor WB Temperature [deg C] 5-0 SM CNE -A. GB

25 5.3.5 Model: CNE 08 DCI Cooling - Test Mode PERFORMANCE DATA & PRESSURE CURVES Suction Pressure [kpa] Suction Pressure VS.Outdoor Temp Outdoor DB Temperature[ºC ] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 Discharge Pressure [kpa] Discharge Pressure VS. Outdoor Temp Outdoor DB Temperature[ºC ] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 SM CNE -A. GB 5-

26 PERFORMANCE DATA & PRESSURE CURVES Heating - Test Mode 00 Suction Pressure VS.Outdoor Temp. Suction Pressure [kpa] Outdoor WB Temperature [ºC] Discharge Pressure VS. Outdoor Temp. Discharge Pressure [kpa] Indoor DB Outdoor WB Temperature [ºC] 5-2 SM CNE -A. GB

27 PERFORMANCE DATA & PRESSURE CURVES 5.4 CNE 024 DCI 5.4. Cooling Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed. OD COIL ENTERING AIR DB TEMPERATURE [ 0 C] (protection range) ID COIL ENTERING AIR DB/WB TEMPERATURE [C 0 ] DATA 22/5 24/7 27/9 29/2 32/23 TC 80-0 % of nominal SC % of nominal PI % of nominal TC SC PI TC SC PI TC SC PI TC SC PI TC SC PI LEGEND TC Total Cooling Capacity, kw SC Sensible Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor Capacity Correction Factors Capacity Ratio Cooling Capacity Ratio Vs. Outdoor Temperature Outdoor Temperature [ºC] SM CNE -A. GB 5-3

28 PERFORMANCE DATA & PRESSURE CURVES Heating Capacity (kw) - Run Mode [230V] : Indoor Fan at High Speed ID COIL ENTERING AIR DB TEMPERATURE [C 0 ] OD COIL ENTERING AIR DB/WB TEMPERATURE [ 0 C] DATA /-6 TC PI /-2 TC PI /-8 TC PI /-2 TC PI / TC PI /6 TC PI /9 TC PI /2 TC PI TC % of nominal (Protection Range) PI % of nominal LEGEND TC Total Heating Capacity, kw PI Power Input, kw WB Wet Bulb Temp., ( o C) DB Dry Bulb Temp., ( o C) ID Indoor OU Outdoor Capacity Correction Factors.20.0 Heating Capacity Ratio Vs. Outdoor Temperature Capacity Ration Outdoor WB Temperature [deg C] 5-4 SM CNE -A. GB

29 5.4.5 Model: CNE 024 DCI Cooling Test Mode PERFORMANCE DATA & PRESSURE CURVES Suction Pressure [kpa] Suction Pressure Vs. Outdoor Temp Outdoor DB Temperature[ O C] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 Discharge Pressure [kpa] Discharge Pressure Vs. Temp Outdoor DB Temperature[ O C] Indoor DB/WB 22/5 24/7 27/9 29/2 32/23 SM CNE -A. GB 5-5

30 PERFORMANCE DATA & PRESSURE CURVES Heating Test Mode 050 Suction Pressure Vs. Outdoor Temp. Suction Pressure [kpa] Outdoor WB Temperature[ O C] Indoor DB Discharge Pressure Vs. Outdoor Temp. Discharge Pressure [kpa] Outdoor WB Temperature[ O C] Indoor DB SM CNE -A. GB

31 PERFORMANCE DATA & PRESSURE CURVES 5.5 Capacity Correction Factor Due to Tubing Length 5.5. Cooling TOTAL TUBING LENGTH Model 3m 7.5m 0m 5m 20m 25m 30m 40m 50m * Minimum recommended tubing length between indoor and outdoor units is 3m.w Heating TOTAL TUBING LENGTH Model 3m 7.5m 0m 5m 20m 25m 30m 40m 50m * Minimum recommended tubing length between indoor and outdoor units is 3m. 5.6 Fresh air volume to the external static pressure (Field option) Knock-down opening :φ00mm on the casing for the fresh duct Fresh air control: by external booster fan Select the fresh air volume according to required external static pressure. Fresh air volume Vs. ESP Volume(m3/h) Fresh Air ESP(Pa) 5.7 Conditioned air supply to adjacent room (Field option) (To be nished) SM CNE -A. GB 5-7

32 SOUND LEVEL CHARACTERISTICS 6. SOUND LEVEL CHARACTERISTICS P A G E U N D E R W O R K SM CNE -A. GB 6-

33 ELECTRICAL DATA 7. ELECTRICAL DATA 7. Single Phase Units MODEL CNE 009 DCI CNE 02 DCI CNE 08 DCI CNE 024 DCI Power Supply To indoor To indoor To indoor To outdoor PH-230V-50Hz PH-230V-50Hz PH-230V-50Hz PH-230V-50Hz Max Current, A Inrush Current A Starting Current A Circuit Breaker A Power Supply Wiring No.X Cross Section mm 2 3 x.5 mm 2 3 x.5 mm 2 3 x 2.5 mm 2 3 x 2.5 mm 2 Interconnecting Cable No.X Cross Section mm 2 4 x.5 mm 2 4 x.5 mm 2 4 x 2.5 mm 2 4 x 2.5 mm 2 NOTE Power wiring cord should comply with local lows and electrical regulations requirements SM CNE -A. GB 7-

34 WIRING DIAGRAMS 8. WIRING DIAGRAMS 8. CNE 009, 02, 08, 024 DCI SM CNE -A. GB 8-

35 WIRING DIAGRAMS 8.2 Outdoor Unit: YBDE 009, 08 Outdoor Unit: YBDE 08 Outdoor Unit: YBDE SM CNE -A. GB

36 REFRIGERATION DIAGRAMS 9. REFRIGERATION DIAGRAMS 9. CNE 009, 02, 08, 024 DCI Cooling Mode EEV Heating Mode EEV SM CNE -A. GB 9-

37 TUBING CONNECTIONS 0. TUBING CONNECTIONS TUBE (Inch) ¼ ⅜ ½ ⅝ ¾ TORQUE (Nm) Flare Nuts Valve Cap Service Port Cap Valve Protection Cap-end 2. Refrigerant Valve Port (use Allen wrench to open/close) 3. Valve Protection Cap 4. Refrigerant Valve 5. Service Port Cap 6. Flare Nut 7. Unit Back Side 8. Copper Tube When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line at the lowest point of the riser. Incase the indoor unit is installed above the outdoor, no trap is required. SM CNE -A. GB 0-

38 CONTROL SYSTEM. CONTROL SYSTEM. General Functions and Operating RulesThe DCI software is fully parametric. All the model dependent parameters are shown in Blue color and with Italic style [parameter]. The parameters values are given in the last section of this control logic chapter of the service manual... System Operation Concept The control function is divided between indoor and outdoor unit controllers. Indoor unit is the system Master, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is the system Slave and it must supply the required capacity unless it enters into a protection mode avoiding it from supplying the requested capacity. The capacity request is transferred via indoor to outdoor communication, and is represented by a parameter called NLOAD. NLOAD is an integer number with values between 0 and 27, and it represents the heat or cool load felt by the indoor unit...2 Compressor Frequency Control..2. NLOAD setting The NLOAD setting is done by the indoor unit controller, based on a PI control scheme. The actual NLOAD to be sent to the outdoor unit controller is based on the preliminary LOAD calculation, the indoor fan speed, and the power shedding function. NLOAD limits as a function of indoor fan speed: Indoor Fan Speed Maximum NLOAD Cooling Maximum NLOAD Heating Indoor Fan Speed Maximum NLOAD Cooling Maximum NLOAD Heating Low MaxNLOADIFC MaxNLOADIFH Medium MaxNLOADIF2C MaxNLOADIF2H High MaxNLOADIF3C MaxNLOADIF3H Turbo MaxNLOADIF4C MaxNLOADIF4H Auto MaxNLOADIF5C MaxNLOADIF5H NLOAD limits as a function of power shedding: Mode Power Shedding OFF Power Shedding ON Cooling No limit Nominal Cooling Heating No limit Nominal heating..3 Target Frequency Setting..3. Target Frequency Setting for YBDE 009/02/08/024 The compressor target frequency is a function of the NLOAD number sent from the indoor controller and the outdoor air temperature. Basic Target Frequency Setting: Up to SW 35V2 NLOAD Target Frequency [Hz] <0 0 0 MinFreqC in cool OR MinFreqH in heat mode -26 NLOAD (as long it is in the allowed range, if not, the MinFreqC or Max FreqC in cool mode OR MinFreqH or MaxFreqH in heat mode will be selected). 27 MaxFreqC in cool OR MaxFreqH in heat mode. SM CNE -A. GB -

39 CONTROL SYSTEM SW 35V4 and above NLOAD Target Frequency [Hz] < NLOAD MinFreq MinFreq > MinFreq MaxFreq MinFreq {min(nload, LoadDeadZone MinFreq Differences between Old and New ODU DCI/DCR software LoadDeadZone) MinFreq} MinFreq Unit Current software New software DCI 35V2 35V4 Comment: there is no use for 35V3 software. This software is used in the past for Nordic countries. However, currently it s stopped completely from being used. Graphical Illustration: Target Frequency MaxFreq Minimum Allowed Linearization LoadDeadZone allowed in this range Maximum Allowed Linearization MinFreq MinFreq ( MaxFreq LoadDeadZone ) 27 NLOAD MaxFreq MinFreq LoadDeadZone Mode During initial period After initial period (Start Phase) (Run Phase) Cool MaxFreqC MaxFreqCRunPhase Heat MaxFreqH MaxFreqHRunPhase Cool MinFreqC Heat MinFreqH Cool LoadDeadZoneC Heat LoadDeadZoneH # Name A Single DCI 009 B Single DCI 02 C Single DCI 024 D Duo 50 E DCR 50 F Duo Delta38 G Trio Delta52 H DCR 50T MinFreqC MaxFreqC MaxFreqCRunPhase MinFreqH MaxFreqH MaxFreqHRunPhase LoadDeadZoneC LoadDeadZoneH SM CNE -A. GB

40 CONTROL SYSTEM Target frequency limits as a function of outdoor air temperature (OAT): OAT Range Cooling Mode limits Heating Mode limits OAT < 6 No limit 6 OAT < 5 MaxFreqAsOATC MaxFreqAsOATH 5 OAT<28 28 OAT No limit MaxFreqAsOAT2H..4 Frequency Changes Control When the unit is running normally, the compressor frequency change rate is Hz/sec...5 Compressor Starting Control..5. Compressor starting control for DCI009/02/08 Step3 Step2 Step Minute Minute Min 0 Minutes Time..5.2 Compressor starting control for DCI024 Step Whenever the compressor starts up, after it has been off for more than 45 minutes, the compressor frequency cannot go below StepRPS for 3 continuous minutes (this rule comes to ensure oil return to the compressor). Step 2 The compressor speed cannot go above Step2RPS once after each compressor start up for 3 continuous minutes (this rule comes to prevent oil exit from the compressor after its start up). Step 3 The speed cannot go higher than Step3RPS unless it was operating for more than continuous minutes between Step3RPS 5 and Step3RPS. After passing above Step3RPS, this rule is re-applied when passing below Step3RPS-5. SM CNE -A. GB -3

41 CONTROL SYSTEM..6 Minimum On and Off Time 3 minutes..7 Indoor Fan Control 8 Indoor fan speeds are determined for each model. 4 speeds for cool/dry/fan modes and 4speeds for heat mode. When user sets the indoor fan speed to a xed speed (Low/ Medium/ High), unit will operate constantly at set speed. When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set according to the cool/heat load...7. Turbo Speed The Turbo speed is activated during the rst 30 minutes of unit operation when auto fan speed is selected and under the following conditions: Difference between set point and actual room temperature is bigger then 3 degrees. Room temperature > 22 for cooling, or < 25 for heating...8 Outdoor Fan Control..8. Outdoor Fan Control for DCI009/02/08 7 outdoor fan speeds are determined for each model. 3 speeds for cool and dry modes, and 3speeds for heat mode, and a very low speed. Outdoor fan speed is a function of compressor frequency and outdoor air temperature (OAT). 4 routines for fan control are determined. The control routine selection depends on operation mode, compressor speed, outdoor air temperature (OAT) and heat sink temperature (HST). Routine Conditions A Heating with OAT < 5 or Cooling with OAT > 20, or Faulty OAT B Cooling with 20 > OAT > 7 C Cooling with 7 > OAT D Heating with OAT > 5 Compressor Target Frequency Freq=0 Routin A OFF OFAN Speed Routin B OFF Routin C OFF Routin D OFF 0 Freq < OFLowFreq Low Low VL Low OFLowFreq Freq< OFMedFreq Medium Low VL Low OFMedFreq Freq High Low Low Medium -4 SM CNE -A. GB

42 CONTROL SYSTEM OFAN State at Cool Mode 3 Degrees 3 Degrees HST Change To Higher OFAN Cool state (*) 50 Note: Periorities A>B>C 45 (*) If State C, change to B If State B, change to A Change To lower OFAN Cool state When compressor is switched to OFF and the heat sink temperature is above 55 degrees, the outdoor fan will remain ON in low speed for up to 3 minutes Outdoor Fan Control for DCI024 OFAN operates between OFMinRPM to OFMaxRPM. Min time for speed change of OFAN OFMinTimeReduce (60 seconds). There are 4 de ned speeds High, Med, Low, and Very Low. The actual OFAN speeds in cool mode are de ned according to the following table: Freq Outdoor air temperature (OAT) The actual OFAN speeds in heat mode are de ned according to the following table Freq Outdoor air temperature (OAT) The fan speed is also related to protections and OMT value. SM CNE -A. GB -5

43 CONTROL SYSTEM..9 EEV (Electronic Expansion Valve) Control..9. EEV Control for DCI009/02/08 EEV opening is de ned as EEV = EEV OL + EEV CV EEV OL is the initial EEV opening as a function of the compressor frequency, operation mode, unit model and capacity. EEV CV is a correction value for the EEV opening that is based on the compressor temperature. During the rst 5 minutes of compressor operation EEV CV = 0. Once the rst 5 minutes are over, the correction value is calculated as follow: EEV CV (n) = EEV CV (n-) + EEV CTT EEV CTT is the correction based on the compressor temperature. A target compressor temperatureзs set depending on frequency and outdoor air temperature, and the actual compressor temperature is compared to the target temperature to set the required correction to the EEVopening EEV Control for DCI024 The target EEV value is the sum of open loop value (OL) and a result of the accumulative correction values (CV). EEV EEV OL EEV CV Initial EEV value is set according to compressor frequency and according to indoor and outdoor model The corrective value is calculate every 30 sec the EEV corrective value is set to keep the discharged super heat temperature between 20º to 30º in cooling and 2º to 20º in heating. -6 SM CNE -A. GB

44 ..0 RV(Reversing Valve) Control Reversing valve is on in heat mode. Switching of RV state is done only after compressor is off for over 3 minutes. CONTROL SYSTEM..0. Ioniser Control Ioniser is on when unit is on,and indoor fan is on,and Ioniser power switch (on grille) is on Base Heater Control The base heater will be working only when RV is ON according to the following graph: Base Heater OFF ON 0 2 OAT When OAT is faulty the base heater will be ON continuously in HEAT mode... Fan Mode In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the difference between actual room temperature and user set point temperature...2 Cool Mode NLOAD is calculated according to the difference between actual room temperature and user set point temperature by fuzzy control. In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the calculated NLOAD...3 Heat Mode NLOAD is calculated according to the difference between actual room temperature and user set point temperature by fuzzy control. In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the calculated NLOAD.... Temperature Compensation In ducted and cassette models, 3 degrees are reduced from room temperature reading (except when in I-Feel mode), to compensate for temperature difference between high and low areas in the heated room, and for coil heat radiation on room thermistor. The temperature compensation can be enabled/disabled by shortening of J2 on the indoor unit Controller Model J2 Shorted J2 Opened Cassette Compensation Enabled Compensation Disabled Ducted Compensation Enabled Compensation Disabled SM CNE -A. GB -7

45 CONTROL SYSTEM...2 Indoor Fan Control in Heating Mode Indoor fan speed depends on the indoor coil temperature:..4 Auto Cool/Heat Mode When in auto cool heat mode unit will automatically select between cool and heat mode according to the difference between actual room temperature and user set point temperature (.T). Unit will switch from cool to heat when compressor is off for 3 minutes, and.t < -3. Unit will switch from heat to cool when compressor is off for 5 minutes, and.t < Dry Mode As long as room temperature is higher then the set point, indoor fan will work in low speed and compressor will work between 0 and MaxNLOADIFC Hz. When the room temperature is lower than the set point, compressor will be switched OFF and indoor fan will cycle 3 minutes OFF, minute ON...6 Protections There are 5 protection codes. Normal (Norm) unit operate normally. Stop Rise (SR) compressor frequency can not be raised but does not have to be decreased. HzDown (D) Compressor frequency is reduced by 2 to 5 Hz per minute. HzDown2 (D2) Compressor frequency is reduced by 5 to 0 Hz per minute. Stop Compressor (SC) Compressor is stopped...6. Indoor Coil Defrost Protection CNE Min(ICT,ICTE) Trend Fast Increasing Increasing No Change Decreasing Fast Decreasing < -2 SC SC SC SC SC [-2, 0) D D D2 D2 D2 [0, 2) SR SR D D2 D2 [2, 4) SR SR SR D D2 [4, 6) Norm Norm SR SR D [6, 8] Norm Norm Norm SR SR > 8 Norm -8 SM CNE -A. GB

46 CONTROL SYSTEM..6.2 Indoor Coil Defrost Protection CNE ICT Trend Fast Increasing Increasing No Change Decreasing Fast Decreasing < -2 SC SC SC SC SC [-2, 0) D D D2 D2 D2 [0, 2) SR SR D D2 D2 [2, 4) SR SR SR D D2 [4, 6) Norm Norm SR SR D [6, 8] Norm Norm Norm SR SR > 8 Norm..6.3 Indoor Coil Overheating Protection ICT ICT Trend Fast Decreasing Decreasing No Change Increasing Fast Increasing >62 SC SC SC SC SC [60, 62) D D D2 D2 D2 [55, 60) SR SR D D2 D2 [52, 55) SR SR SR D D2 [48, 52) Norm Norm SR SR D [45, 48) Norm Norm Norm SR SR I<45 Norm..7 Compressor Overheating Protection..7. Compressor Overheating Protection for DCI009/02/08/024 Compressor temperature can be in one of 5 control zones (4 in protection, and normal), according to the following chart. CTT Stop-Compressor P3 P2 P Normal Control Status Compressor Temperature Increases Else P P2 P3 Stop Compressor Normal HzDown HzDown 2 Stop Compressor Stop Rise Stop Rise HzDown SM CNE -A. GB -9

47 CONTROL SYSTEM..7.2 Compressor Over Current Protection Only For DCI009/02/08/024 CCR CCROC4 Stop-Compresor CCROC3 CCROC2 CCROC HzDown Normal HzDown2 Stop-Rise..8 Heat Sink Overheating Protection..08. Heat Sink Overheating Protection For DCI009/02/08/024 HST..9 Outdoor Coil Deicing Protection HST Trend Fast Decreasing Decreasing No Change Increasing Fast Increasing 90 SC SC SC SC SC [85, 90) D D D2 D2 D2 [82, 85) SR SR D D2 D2 [80, 82) SR SR SR D D [78, 80) Norm Norm Norm SR SR < 78 Norm..9. Outdoor coil Deicing Protection For DCI009/02/08/024 Entering Deicing Conditions Deicing operation will start when either one of the following conditions exist: Case : OCT < OAT 8 AND TLD > DI Case 2: OCT < OAT 2 AND TLD > 30 minutes. Case 3: OCT is Invalid AND TLD > DI Case 4: Unit is just switched to STBY AND OCT < OAT 8 Case 5: NLOAD = 0 AND OCT < OAT -8 Case 6: OCT<-9 AND TLD>60 minutes All this condition will exist during 0 seconds OCT Outdoor Coil Temperature OAT Outdoor Air Temperature TLD Time from Last Deicing DI Deicing Interval (Time Interval Between Two Deicing) Deicing interval time when compressor is rst started in heat mode, is 0 minutes if OCT < -2, and is 40 minutes in other cases. Deicing interval time is changed (increased/ decreased in 0 minutes steps) as a function of deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be increased. If deicing time is longer then former deicing time, the deicing interval time will be decreased. -0 SM CNE -A. GB

48 CONTROL SYSTEM Deicing Operation Procedure O C T 2 0 T hresh old C O M P O N T T 2 T D eicefreqchrv R V HEAT C O O L T 3 D T m a x. 2 m inutes T 3 O F A N O N O F F E E V E E V D eice ro pen A n y T=60 secondes;t2=36 secondes;t3=6 secondes T=50 secondes;t2=36 secondes;t3=6 secondes..20 Condensate Water Over Flow Protection P P2 P3 P4 Level Connector Top View Each of the pins P, P2, P3 can have two options: When it is shorted with P4 0 When it is not shorted to P4 P P2 P3 Level Don t care Don t care Normal Don t care Don t care 0 Overflow (*) - Pin P, P2, or P3 is connected to P4. 0- Pin P, P2 or P3 is not connected to P4. For CNE unit: In case of vertical installation, change dipswitch 7 to OFF position to cancel Water Pump operation. SM CNE -A. GB -

49 CONTROL SYSTEM Water Level Overflow Normal Overflow when unit is ON Overflow when unit is OFF OPER LED ON OFF BLINK NLOAD ANY 0 NLOAD is forced to 0 PUMP ON OFF 8 min 8 min 8 min..2 Operating the Unit from Mode Button (On display) Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature according to the following table: Forced operation Mode Cooling Heating Pre-set Temperature On Unit Controls and Indicators..22. Indoor Unit controller Controls and Indicatiors for All Models Except for Floor/Ceiling model During OFF, Fan, Cool, Heat, Dry, and Auto modes (for operation in other modes, see at the relevant spec paragraph): STAND BY/OPERATION INDICATOR ESF/INOIZER INDICATOR TIMER INDICATOR FILTER INDICATOR MODE/RESET BUTTON Lights up when the Air Conditioner is connected to power and ready to receive the R/C commands Lights up during operations. Blinks when compressor is stopped as a result of a thermodynamic protection. Lights up during ESF/ ionizer operation. Lights up during Timer and Sleep operation. Lights up when Air Filter needs to be cleaned. Every short pressing, the next operation mode is selected, in this order : SB Cool Mode Heat Mode SB Press to turn off the filter indicator and to reset the filter function, after the cleaned filter has been reinstalled. In long pressing the system enters into diagnostic mode. -2 SM CNE -A. GB

50 CONTROL SYSTEM Outdoor Unit controller Indicatiors Unit has three LED s. SB LED is ON when power is ON (230 VAC, even when no communication). STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode de nitions when either fault or protection occurs. FAULT LED Blinks according to diagnostics mode de nitions when either fault or protection occurs...23 DIP switch settings Indoor Unit Controller..23. Power PCB - CNE PUMP Wire to Main PCB DC Motor Cable Main PCB - CNE Self Test Jumper DIP Switch 2Pin Displayer Cable M2L Port MCU Flash Port Alarm Output Unit On Output RC-W RC-W Power PD/PS Safety switch Terminals Inoizer ESF Swing Motor ICTE Sensor ICT Sensor RAT Sensor Water Level SM CNE -A. GB - 3

51 CONTROL SYSTEM Main PCB CNE ICTE sensor MCU Flash Port IF Motor ICT sensor RAT sensor M2L Port DIP Switch WATER level Unit On output ALARM output CLOCK RCW Power RCW 6 Pins Display (not used) To Display Water Pump Fresh Air -4 SM CNE -A. GB

52 ..24 Self Test Jumper(J)) Jumper for production line only, never install jumper on site!..25 DIP Switch and Jumper Settings CNE - Dip switch default setting for each model MODEL MODEL DIP J CONTROL SYSTEM J2 J3 J6 J7 J8 J9 J2 J3 2.5 KW ON OFF OFF OFF OFF OFF ON OFF 3.5 KW ON OFF OFF ON OFF OFF ON OFF 5.0 KW ON ON OFF OFF OFF OFF ON OFF 6.0 KW ON ON OFF ON OFF OFF ON OFF 7.0 KW ON ON OFF OFF ON OFF ON OFF CNE - Dip switch default setting for each model DIP J * 8** J2 J3 J5 J7 J8 J9 J0 J2 2.5 KW ON OFF OFF ON OFF OFF ON OFF 3.5 KW ON OFF OFF OFF ON OFF ON OFF 5.0 KW ON OFF OFF ON ON OFF ON OFF 6.0 KW ON ON OFF OFF OFF OFF ON OFF 7.0 KW ON ON OFF ON OFF OFF ON OFF *Water pump and oat switch setting In case of vertical installation, change dipswitch 7 to OFF position to cancel their operation. **High external static pressure There is an option of increasing the air ow if the ESP (external static pressure) is higher than planned. To increase the speed change dipswitch 8 to ON position. Compensation setting (Factory setting) This setting activates the compensation to the return air temperature in heating mode. For indoor unit like cassette, the DIP switch J2 should be ON. Compensation Activated(factory setting) Deactivated J2 ON OFF Unit model setting (Factory setting) The unit model setting should be in accordance with the unit model on the nameplate. The unit operating parameters will be improper with wrong settings. Unit model(capacity) J3 J6 J7 J8 2.5kW model OFF OFF OFF OFF 3.5kW model OFF OFF ON OFF 5.0kW model ON OFF OFF OFF 6.0kW model ON OFF ON OFF 7.0kW model ON OFF OFF ON SM CNE -A. GB - 5

53 CONTROL SYSTEM Presence Detector/Power Shedding Selection Select the functions of dry contact PD/PS by setting the Dip switch J9 Selection Presence Detector Power Shedding J9 OFF ON Installation of height compensation settings (By installer) The compensation settings according to installation height should be set by using the dip switch J2, J3 on the controller PCB Installation Height J2 J3 Installation height H0 OFF OFF m H(Factory setting) ON OFF m H2 OFF ON >3.3m H3 ON ON Reserved Compensation data according to the installation height Installation Height Speed Compensation for Heating Mode Speed Compensation for other Modes Temperature compensation in heating mode CNE CNE CNE CNE CNE CNE H H H H SM CNE -A. GB

54 IDU Diagnostic Table. Alarm Output The Alarm Output dry contact will be on (closed), when a prede ned set faults occur. The fault set is de ned under diagnostics section. The alarm output will be off (open), when the prede ned fault is cleared. The indoor alarm outputs are de ned according to the following IDU Diagnostic Table: * CNE Unit only CONTROL SYSTEM No Problem AO ICT is disconnected ICT is shorted RAT is disconnected 4 RAT is shorted Yes Reserved (for MSMP used as RGT fault) No *6 ICTE shorted/disconnected (when enabled) Yes Undefined IDU family/model Yes No Communication Yes No Encoder No Reserved No Outdoor Unit Fault No 0 0 Reserved No 7 Defrost protection No Deicing Protection No Outdoor Unit Protection No Indoor Coil HP Protection No Overflow Protection Yes Reserved No 24 EEPROM Not Updated No Bad EEPROM No Bad Communication No Using EEPROM data No 0 28 Model A No Model B No 0 30 Model C No 0 3 Model D No Yes Yes Yes SM CNE -A. GB - 7

55 CONTROL SYSTEM OUD Diagnostic Table No Problem OCT is shorted/disconnected CTT is shorted/disconnected HST is shorted/disconnected OAT is shorted/disconnected OMT is shorted/disconnected RGT is shorted/disconnected RLT is shorted/disconnected High Pressure Protection (for water Hydro units) Reserved (for HP) Reserved (for HP) a) Compressor IPM Fault b) IPM Driver Pin 0 0 c) Compressor Current Sensor Fault 2 No Water Flow (For Hydro Units only) Reserved a) DC under voltage b) DC over voltage 0 0 a) AC under voltage 5 b) AC over Voltage 0 c) Zero Crossing detection a) Mismatch between IDU & ODU models 6 b) Missing ODU configuration c) Undefined ODU Model d) HW Type and ODU model mismatch 7 No Communication System Over Power PFC Current sensor Heat sink Over Heating Deicing Compressor Over Heating Compressor Over Current 0 24 No OFAN Feedback a) OFAN IPM fault b) OFAN IPM Driver Pin Compressor Lock Indoor Coil defrost 0 28 Reserved Indoor Sensor Fault (for water Hydro units and DX) 0 30 a) Outdoor Coil Overheating b) Indoor Coil Overheating 0 3 Operation conditions exceeded *Alarm Output - is on SW 35V4 and above. There is no alarm on SW 35V2 and below/ Unit ON Output The On/Off status dry contact will be on (closed), when the indoor mode is not STBY. If the indoor mode is STBY mode, the On/Off status will be off (open). PD/PS(Presence Detector/Power Shedding) Function Contact=open Contact=short J9=open Presence Detector Connection Last Mode Force to STBY J9=short Power Shedding Function No limit Limit NLOAD -8 SM CNE -A. GB

56 CONTROL SYSTEM..25 Outdoor Unit Controller..25. Outdoor Unit Controller - Jumper setting JP9 Jumper Layout Reserved (PIN 9) ODU3 (PIN 7) ODU2 (PIN 5) ODU (PIN 3) ODU0 (PIN ) GND (PIN 0) GND (PIN 8) GND (PIN 6) GND (PIN 4) GND (PIN 2)..26 ODU Model Selection ODU3 ODU2 ODU ODU0 ODU Model OFF OFF OFF ON A (Single DCI 009) OFF OFF ON OFF B (Single DCI 02) OFF OFF ON (PIN3 & PIN4) ON (PIN & PIN2) C (Single DCI 08) ON (PIN7 & PIN8) ON (PIN5 & PIN6) OFF OFF L (Single DCI 024)..27 Outdoor Unit Controller..27. Outdoor Unit Controller - DIP Switch setting ODU0 ODU ODU2 ODU3 N.A. N.A. ON DIP ODU MODEL SETTING ODU3 ODU2 ODU ODU0 ODU MODEL OFF OFF OFF ON DCI 009 OFF OFF ON OFF DCI 02 OFF OFF ON ON DCI 08 ON ON OFF OFF DCI Test Mode.2. Entering Test Mode System can enter Test mode in two ways: Automatically when the following conditions exists for 30 minutes continuously: Mode = Cool, Set point = 6, Room temperature = 27(+/-2), Outdoor temperature = 35(+2/-) Or Mode = Heat, Set point = 30, Room temperature = 20±, Outdoor temperature = 7±(+/-2) Manually when entering diagnostics with the following settings: Mode = Cool, Set point = 6 Mode = Heat, Set point = 30 SM CNE -A. GB - 9

57 CONTROL SYSTEM.2.3 Unit Operation in Test Mode In test mode, the unit will operate in xed settings according to the indoor fan speed setting: Indoor FAN Speed Setting Low Turbo Auto Unit Setting Minimum Capacity Setting Nominal Capacity Setting Maximum Capacity Setting During test mode, protections are disabled, except for stop compressor status..3 Parameters.3. General Parameters for all models # Name Values(Factory Setting) CVStep 0 2 Cool2Heat 3 3 Heat2Cool 3 4 ICTDef 8 5 ICTDef2 6 6 ICTDef3 4 7 ICTDef4 2 8 ICTDef5 0 9 ICTDef6-2 0 ICTDeltaDef ICTDeltaDef2-2 ICTDeltaOH - 3 ICTDeltaOH2 4 FLTRTime PITconst 30 6 STARTTIMETURBOH 0 7 IFANOffTimeDry 3 8 IFANOnTimeDry 9 ICTLowLimitDry 0 20 ICTHighLimitDry 2 2 ExtraNLOADDry IFANMAXTimeH IFANOffTimeH 4 24 IFANOnTimeH 3 25 IFANTimeHeat2STBY MAXTURBOTIMEF MAXTURBOTIMEC MAXTURBOTIMEH SM CNE -A. GB

58 CONTROL SYSTEM.3.2 Family Dependent Parameter # Name CNE A CNE B CNE A CNE B BasicCV BasicCV BasicCV BasicCV Max_Swg NA NA 6 Min_H_Angle 5 5 NA NA 7 Max_H_Angle NA NA 8 Min_C_Angle 5 5 NA NA 9 Max_C_Angle NA NA 0 MTR_Cls_Dir C C NA NA MTR_Cls_Dir_V C C NA NA 2 Max_Angle_V NA NA NA NA 3 Min_Angle_V NA NA NA NA 4 Max_Swg_V NA NA NA NA 5 IFSPCHNA IFSPCHND IFSPCHAA IFSPCHAD IFSTARTSPEED ICTSTSpeed ICTVLSpeed ICTLSpeed ICTHSpeed ICTTSpeed NLOADHForcedValue ICTOH ICTOH ICTOH ICTOH ICTOH ICTOH ICTEEnable 0 0 SM CNE -A. GB -2

59 CONTROL SYSTEM.3.3 Indoor Model Parameters: Indoor Family CNE A CNE B CNE A CNE B Parameter Indoor Model A (CNE 009) B (CNE 02) A (CNE 08) C (CNE 024) A (CNE 009) B (CNE 02) C (CNE 08) B (CNE 024) IFVLOWC IFLOWC IFMEDC IFHIGHC IFTURBOC IFVLOWH IFLOWH IFMEDH IFHIGHH IFTURBOH Cap.Group NomLoadC NomLoadH MaxNLOADIFC MaxNLOADIF2C MaxNLOADIF3C MaxNLOADIF4C MaxNLOADIF5C IFAN_SPEED_COMP0_C IFAN_SPEED_COMP_C IFAN_SPEED_COMP2_C IFAN_SPEED_COMP3_C IFAN_SPEED_COMP0_H IFAN_SPEED_COMP_H IFAN_SPEED_COMP2_H IFAN_SPEED_COMP3_H ModelEnable -22 SM CNE -A. GB

60 CONTROL SYSTEM.3.4 Outdoor Parameters General Parameters ( for every software): # Name Default Value MinOFFTime 3 2 MinONTime 3 3 OFSPCH 4 4 Down 3 5 Down2 0 6 DImin 30 7 DImax 20 8 TimeD 9 DTmin 2 0 DTmax 2 DIT 0 2 CTMRUP 5 3 DIF 30 4 TCT 0 5 HSTOH 78 7 HSTOH HSTOH HSTOH HSTOH HSTOHDelta - 22 HSTOHDelta2 23 EEVCVTConst BalanceTime 5 25 EEVInitOpen 300 SM CNE -A. GB -2 3

61 CONTROL SYSTEM.3.5 ODU Model Dependent Parameters ( 35V2 ) # Outdoor Model Parameter A Single CNE 009 B Single CNE 02 C Single CNE 08 MinFreqC MaxFreqC MinFreqH MaxFreqH NormAccel 6 NormDecel 7 StepFreq Step2Freq Step3Freq OFVL OFLOWC OFMEDC OFMAXC OFLOWH OFMEDH OFMAXH OFANTESTMODEC OFANTESTMODEH OFDelTestMode CTTOH CTTOH CTTOH CTTOH CCROC CCROC CCROC CCROC DEICT DEICT DEICT ProtFreqLimit EEVDecierOpen OptimDeicFreq EEVMinOperOpenC EEVMaxOperOpenC EEVMinOperOpenH EEVMaxOperOpenH EEVNormRate EEVHighRate EEVMaxOpen OFLowFreqC OFMedFreqC OFLowFreqH OFMedFreqH HeaterDisableFlag DeiceFreqChRV OATRefC SUCT Enable HST Enable OAT Enable 5 OATRefH MinTargCTTC MaxTargCTTC MinTargCTTH MaxTargCTTH DST DSTF OATLimitC OATLimitH OATLimit2H MaxFreqAsOATC MaxFreqAsOATH MaxFreqAsOAT2H SM CNE -A. GB

62 CONTROL SYSTEM.3.6 ODU Model Dependent Parameters ( 35V4 ) # Parameter Outdoor Model A Single DCI 006 B Single DCI 02 C Single DCI 08 MinFreqC MaxFreqC MaxFreqCRunPhase MinFreqH MaxFreqH MaxFreqHRunPhase LoadDeadZoneC LoadDeadZoneH NormAccel 0 NormDecel StepFreq Step2Freq Step3Freq OFVL OFLOWC OFMEDC OFMAXC OFLOWH OFMEDH OFMAXH OFANTESTMODEC OFANTESTMODEH OFDelTestMode CTTOH CTTOH CTTOH CTTOH CCROC CCROC CCROC CCROC DEICT DEICT DEICT ProtFreqLimit EEVDecierOpen OptimDeicFreq OCTExitDeicer MaxDeicerTime EEVMinOperOpenC EEVMaxOperOpenC EEVMinOperOpenH EEVMaxOperOpenH EEVNormRate EEVHighRate EEVMaxOpen OFLowFreqC OFMedFreqC OFLowFreqH OFMedFreqH HeaterDisableFlag DeiceFreqChRV OATRefC SUCT Enable HST Enable 56 OAT Enable 57 OATRefH MinTargCTTC MaxTargCTTC MinTargCTTH MaxTargCTTH DST DSTF OATLimitC OATLimitH OATLimit2H MaxFreqAsOATC MaxFreqAsOATH MaxFreqAsOAT2H EnableExceedCond SM CNE -A. GB -2 5

63 CONTROL SYSTEM.3.7 ODU Model Dependent Parameters ( 36V-S0 ) # Parameter Outdoor Model L Single DCI 024 MinFreqC 5 2 MaxFreqC 70 3 MinFreqH 5 4 MaxFreqH 90 7 StepFreq 35 8 Step2Freq 55 9 Step3Freq 90 0 OFMinRPM 8 OFMaxRPM 90 2 NightRPM 65 3 OFNNoiseMaxRPM 78 4 CTTOH 90 5 CTTOH CTTOH CTTOH CCROC CCROC CCROC CCROC ProtFreqLimit EEVMinOperOpenC EEVMaxOperOpenC EEVMinOperOpenH EEVMaxOperOpenH HeaterDisableFlag 0 28 HST Enable 29 OATLimitC OATLimitH 4 3 OATLimit2H 5 32 MaxFreqAsOATC MaxFreqAsOATH MaxFreqAsOAT2H NormAccel 36 NormDecel 37 OCTExitDeicer 2 38 MaxDeicerTime 5-26 SM CNE -A. GB

64 TROUBLESHOOTING 2. TROUBLESHOOTING WARNING!!! When Power Up the whole outdoor unit controller, including the wiring, is under HIGH VOLTAGE!!! Never open the Outdoor unit before turning off the Power!!! When turned off, the system is still charged (400V)!!! It takes about 3 Min. to discharge the system. Touching the controller before discharging may cause an electrical shock!!! For safe handling of the controller please refer to section 2.6 below. 2. General DCI Single Split System failures and Corrective Actions No SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Power supply indicator (Red LED) does not light up. No power supply Check power supply. If power supply is OK, check display and display wiring. if OK, replace controller. 2 Unit does not respond to remote control message Remote control message not reached the indoor unit Check remote control batteries, if batteries are OK, check display and display wiring, if OK, replace display PCB. If still not OK replace controller. 3 Unit responds to remote control message but Operate indicator (Green LED) does not light up Problem with display PCB Replace display PCB. If still not OK replace controller. Unit in heat mode and coil is still not warm. Change to cool mode and check. 4 Indoor fan does not start (louvers are opened and Green LED does light up) Problem with PCB or capacitor Change to high speed and Check power supply to motor is higher than 30VAC (for triack controlled motor) or higher than 220VAC for fixed speed motors, if OK replace capacitor, if not OK replace controller 5 Indoor fan works when unit is OFF, and indoor fan speed is not changed by remote control command. PCB problem Replace controller 6 Compressor does not start Electronics control problem or protection Perform diagnostics (See 2.3), and follow the actions described. 7 Compressor stops during operation and Green LED remains on Electronic control or power supply problem Perform diagnostics (See 2.3), and follow the actions described. SM CNE -A. GB 2-

65 TROUBLESHOOTING No SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION 8 Compressor is on but outdoor fan does not work Problem with outdoor electronics or outdoor fan Check outdoor fan motor according to the procedure in section 2.5.3, if not OK replace controller 9 Unit works in wrong mode (cool instead of heat or heat instead of cool) Electronics or power connection to RV Check RV power connections, if OK, Check RV operation with direct 230VAC power supply, if OK, Replace outdoor controller. 0 All components are operating properly but no cooling or no heating Refrigerant leak Check refrigeration system. Compressor is over heated and unit does not generate capacity EEV problem Check EEV 2 Units goes into protections and compressor is stopped with no clear reason Control problem or refrigeration system problem Perform diagnostics (See 2.3), and follow the actions described. 3 Compressor motor is generating noise and no suction occurs Phase order to compressor is wrong Check compressor phase order. 4 Water leakage from indoor unit Indoor unit drainage tube is blocked Check and open drainage tube. 5 Freezing of outdoor unit in heat mode and outdoor unit base is blocked with ice Connect base heater. 6 Unit operates with wrong fan speeds or wrong frequency Wrong jumper settings Perform diagnostics (See 2.3), and check if units is operating by EEPROM parameters. 2.2 Checking the refrigeration system Checking system pressures and other thermodynamic measures should be done when system is in Test Mode (in Test mode, system operates in xed settings). The performance curves given in this manual are given for unit performance in test mode when high indoor fan speed is selected. Entering test mode: Set unit to Cool/6 degrees/high indoor fan speed, or Heat/30 degrees/high indoor fan speed, and enter diagnostics. 2.3 Judgment by Indoor/Outdoor Unit Diagnostics Enter diagnostics mode - press for ve seconds Mode button in any operation mode. Acknowledgment is by 3 short beeps and lights of COOL and HEAT LED s. Then, every short pressing of Mode button will scroll between Indoor and Outdoor unit diagnostic modes by the acknowledgment of 3 short beeps and lighting of COOL and HEAT LED s. During the Outdoor unit diagnostics all four Indoor LED s (STBY, Operate, Filter and Timer) are blinking. When Indoor diagnostics is displayed, all four LED s (STBY, Operate, Filter and Timer) are ON. 2-2 SM CNE -A. GB

66 TROUBLESHOOTING When system enters diagnostics mode, only one fault code is shown. Order of priority is from the lower to the higher number. Diagnostics is continuously ON as long as power is ON. The current system operation mode will not be changed. If no fault occurred in the system, no fault code will be displayed during normal operation mode. The last fault code will be displayed even if the system has recovered from that fault. The last fault will be deleted from the EEPROM after the system has exit diagnostics mode. In diagnostics mode, system fault / status will be indicated by blinking of Heat & Cool LEDs. The coding method will be as follows: Heat LED will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Cool LED will blink during the same 5 seconds according to the following Indoor / Outdoor unit tables: Note: 0 OFF, -ON 2.3. Indoor Unit Diagnostics Alarm Output The Alarm Output dry contact will be on (closed), when a prede ned set faults occur. The fault set is de ned under diagnostics section. The alarm output will be off (open), when the prede ned fault is cleared. The indoor alarm outputs are de SM CNE -A. GB 2-3

67 TROUBLESHOOTING Outdoor Unit Diagnostics The outdoor alarm outputs are defi ned in the following way: No Problem OCT is shorted/disconnected CTT is shorted/disconnected HST is shorted/disconnected OAT is shorted/disconnected OMT is shorted/disconnected RGT is shorted/disconnected RLT is shorted/disconnected High Pressure Protection (for water Hydro units) Reserved (for HP) SM CNE -A. GB

68 TROUBLESHOOTING No Problem Reserved (for HP) a) Compressor IPM Fault b) IPM Driver Pin 0 0 c) Compressor Current Sensor Fault 2 No Water Flow (For Hydro Units only) Reserved a) DC under voltage b) DC over voltage 0 0 a) AC under voltage 5 b) AC over Voltage 0 c) Zero Crossing detection a) Mismatch between IDU & ODU models 6 b) Missing ODU configuration c) Undefined ODU Model d) HW Type and ODU model mismatch 7 No Communication System Over Power PFC Current sensor Heat sink Over Heating Deicing Compressor Over Heating Compressor Over Current 0 24 No OFAN Feedback a) OFAN IPM fault b) OFAN IPM Driver Pin Compressor Lock Indoor Coil defrost 0 28 Reserved Indoor Sensor Fault (for water Hydro units and DX) 0 30 a) Outdoor Coil Overheating b) Indoor Coil Overheating 0 3 Operation conditions exceeded Outdoor Unit Diagnostics and Corrective Actions No. Fault Probable Cause Corrective Action Sensors failures of all types 2 IPM Fault Electronics HW problem 3 Bad EEPROM 4 DC under/over Voltage Electronics HW problem 5 AC under Voltage 6 Indoor / Outdoor unit Communication mismatch 7 No Communication Indoor and Outdoor controllers are with different versions Communication or grounding wiring is not good. Check sensors connections or replace sensors. Check all wiring and jumper settings, if OK, replace electronics. No action, unless special parameters are required for unit operation. Check outdoor unit power supply voltage Check outdoor unit power supply voltage Replace Indoor controller Check Indoor to Outdoor wiring and grounding SM CNE -A. GB 2-5

69 TROUBLESHOOTING No. Fault Probable Cause Corrective Action 8 Compressor Lock Switch unit to STBY and restart If still not ok check compressor (2.5.4) If comp is ok replace OU controller If compressor is not ok replace compressor 9 Bad Communication Communication quality is low reliability Check Indoor to Outdoor wiring and grounding 2.4 Judgment by MegaTool MegaTool is a special tool to monitor the system states. Using MegaTool requires: A computer with RS232C port. A connection wire for MegaTool. A special MegaTool software. Use MegaTool according to following procedure: Setup MegaTool software: copy the software to the computer. Connect RS232C port in computer with MegaTool port in Indoor/Outdoor unit controller by the connection wire. Run the software and choose the COM port, you can monitor the A/C system state in monitor tab. 2.5 Simple procedures for checking the Main Parts 2.5. Checking Mains Voltage. Con rm that the Mains voltage is between 98 and 264 VAC. If Mains voltage is out of this range, abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and look for broken or loosed cable lugs or wiring mistake(s) Checking Power Input. If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse and power up again. Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit Checking the Outdoor Fan Motor. Enter Test Mode (where the OFAN speed is high) Check the voltage between lead wires according to the normal value as following: Between red wire and black wire: 30VDC +/- 20V Between orange wire and black wire: 5VDC +/- V Between yellow wire and black wire: 2-6VDC 2-6 SM CNE -A. GB

70 2.5.4 Checking the Compressor. TROUBLESHOOTING The compressor is brushless permanence magnetic DC motor. Three coil resistance is same. Check the resistance between three poles. The normal value should be below 0.5 ohm (TBD) Checking the Reverse Valve (RV). Running in heating mode, check the voltage between two pins of reverse valve connector, normal voltage is 220VAC Checking the electrical expansion valve (EEV). The EEV has two parts, drive part and valve. The drive part is a step motor; it is ringed on the valve. Check the drive voltage (2VDC). When Outdoor unit is power on, EEV shall run and have click and vibration. 2.6 Precaution, Advise and Notice Items 2.6. High voltage in Outdoor unit controller. Whole controller, including the wires that are connected to the Outdoor unit controller may have the potential hazard voltage when power is on. Touching the Outdoor unit controller may cause an electrical shock. Advise: Don t touch the naked lead wire and don t insert nger, conductor or anything else into the controller when power is on Charged Capacitors Three large-capacity electrolytic capacitors are used in the Outdoor unit controller. Therefore, charging voltage (380VDC) remains after power down. Discharging takes about four minutes after power is off. Touching the Outdoor unit controller before discharging may cause an electrical shock Additional advises When disassemble the controller or the front panel, turn off the power supply. When connecting or disconnecting the connectors on the PCB, hold the whole housing, don t pull the wire. There are sharp fringes and sting on shell. Use gloves when disassemble the A/C units. SM CNE -A. GB 2-7

71 EXPLODED VIEWS AND SPARE PARTS LISTS 3. EXPLODED VIEWS AND SPARE PARTS LISTS 3. Indoor Unit: CNE 009, 02, 08, 024 DCI SM CNE -A. GB 3-

72 EXPLODED VIEWS AND SPARE PARTS LISTS 3.2 Indoor Unit: CNE 009 DCI Item PN Description Qty Pump CN Drain Pipe Assy/CN Fixing Plate/Water-Level Switch/CNV Water-Level Switch Remote Controller Assy. with Batteries.for Export RC Base Plate Assy./CN DCI Cushion Rubber R DC Motor 30w(SIC-72FV-F30-)/CN Condenser Coil Temperature Sensor(OCT) 6/XHP-2/Blue Gas Pipe Assy./ Liquid Pipe Assy. / ICT Indoor Coil Temperature (RT2) sensor/0k/copper-capsulation Centrifugal Fan Low Height) CN60x Evaporator Assy./CN DCI 009/02 R40A Fixing Plate/Evaporator (Low height) R Power Cord Without Plug/3G/.5/ Front Plate Assy. 625x625 /CN Airwell Front Plate Assy. 725x725 /CN Airwell Cover/Controll Box Poles Terminal Block Controll Box Assy R Controller Board/ DCI CN (Power) IDU R Controller Board/ DCI CN (Main) IDU Controll Box 2/CN Cover/Controll Box ( 320mm) Indoor Air Inlet Temperature Sensor Drain pan Assy Air Intake Panel/Low Drain Jam EPS/Air Housing Low Height) EPS 2 / Front Frame Front Frame 625x625) (Airwell)./CN EPS /Air Outlet/Front Frame Front Frame 725X x725) (Airwell)./CN EPS 3/Front Frame EPS / Front Frame R Display Board/CN Display Cover Grille Support/Grill Clasp Grille Clasp Filter Assy Horizontal Flap Orienting Support/Lever Linkage Assy./Flap/CN Support /lever Assy/CN Support 2/lever Assy./CN Cover2 /Front Plate Cover /Front Plate Lever/Flap Cover3 /Front Plate Support/Step Moter Support/Step Motor STEP MOTOR Cover4 /Front Plate 3-2 SM CNE -A. GB

73 EXPLODED VIEWS AND SPARE PARTS LISTS 3.3 Indoor Unit: CNE 02 DCI Item PN Description Qty Pump CN Drain Pipe Assy/CN Fixing Plate/Water-Level Switch/CNV Water-Level Switch Remote Controller Assy. with Batteries.for Export RC Base Plate Assy./CN DCI Cushion Rubber R DC Motor 30w(SIC-72FV-F30-)/CN Condenser Coil Temperature Sensor(OCT) 6/XHP-2/Blue Gas Pipe Assy./ Liquid Pipe Assy. / ICT Indoor Coil Temperature (RT2) sensor/0k/copper-capsulation Centrifugal Fan Low Height) CN60x Evaporator Assy./CN DCI 009/02 R40A Fixing Plate/Evaporator (Low height) R Power Cord Without Plug/3G/.5/ Front Plate Assy. 625x625 /CN Airwell Front Plate Assy. 725x725 /CN Airwell Cover/Controll Box Poles Terminal Block Controll Box Assy R Controller Board/ DCI CN (Power) IDU R Controller Board/ DCI CN (Main) IDU Controll Box 2/CN Cover/Controll Box ( 320mm) Indoor Air Inlet Temperature Sensor Drain pan Assy Air Intake Panel/Low Drain Jam EPS/Air Housing Low Height) EPS 2 / Front Frame Front Frame 625x625) (Airwell)./CN EPS /Air Outlet/Front Frame Front Frame 725X x725) (Airwell)./CN EPS 3/Front Frame EPS / Front Frame R Display Board/CN Display Cover Grille Support/Grill Clasp Grille Clasp Filter Assy Horizontal Flap Orienting Support/Lever Linkage Assy./Flap/CN Support /lever Assy/CN Support 2/lever Assy./CN Cover2 /Front Plate Cover /Front Plate Lever/Flap Cover3 /Front Plate Support/Step Moter Support/Step Motor STEP MOTOR Cover4 /Front Plate SM CNE -A. GB 3-3

74 EXPLODED VIEWS AND SPARE PARTS LISTS 3.4 Indoor Unit: CNE 08 DCI Item PN Description Qty Pump CN Drain Pipe Assy/CN Fixing Plate/Water-Level Switch/CNV Water-Level Switch Remote Controller Assy. with Batteries.for Export RC Base Plate Assy./CN DCI Cushion Rubber R DC Motor 67w(SIC-72FV-F67-)/CN Condenser Coil Temperature Sensor(OCT) 6/XHP-2/Blue Gas Pipe Assy./ Liquid Pipe Assy. / ICT Indoor Coil Temperature (RT2) sensor/0k/copper-capsulation Centrifugal Fan High)CN60X Evaporator Assy./CN DCI 08 R40A Fixing Plate/Evaporator high) R Power Cord Without Plug/3G/2.5/ Front Plate Assy. 625x625 /CN Airwell Front Plate Assy. 725x725 /CN Airwell Cover/Controll Box Poles Terminal Block Controll Box Assy R Controller Board/ DCI CN (Power) IDU R Controller Board/ DCI CN (Main) IDU Controll Box 2/CN Cover/Controll Box ( 320mm) Indoor Air Inlet Temperature Sensor Drain pan Assy Air Intake Panel (high) Drain Jam EPS/Air Housing (high) EPS 2 / Front Frame Front Frame 625x625) (Airwell)./CN EPS /Air Outlet/Front Frame Front Frame 725X x725) (Airwell)./CN EPS 3/Front Frame EPS / Front Frame R Display Board/CN Display Cover Grille Support/Grill Clasp Grille Clasp Filter Assy Horizontal Flap Orienting Support/Lever Linkage Assy./Flap/CN Support /lever Assy/CN Support 2/lever Assy./CN Cover2 /Front Plate Cover /Front Plate Lever/Flap Cover3 /Front Plate Support/Step Moter Support/Step Motor STEP MOTOR Cover4 /Front Plate 3-4 SM CNE -A. GB

75 3.5 Indoor Unit: CNE 024 DCI EXPLODED VIEWS AND SPARE PARTS LISTS SM CNE -A. GB 3-5

76 EXPLODED VIEWS AND SPARE PARTS LISTS 3.6 Indoor Unit: CNE 024 DCI Item PN Description Qty Pump CN Drain Pipe Assy/CN Fixing Plate/Water-Level Switch/CNV Water-Level Switch Remote Controller Assy. with Batteries.for Export RC Base Plate Assy./CN DCI Cushion Rubber R DC Motor 67w(SIC-72FV-F67-)/CN Condenser Coil Temperature Sensor(OCT) 6/XHP-2/Blue Gas Pipe Assy./ Liquid Pipe Assy. / ICT Indoor Coil Temperature (RT2) sensor/0k/copper-capsulation Centrifugal Fan High)CN60X Evaporator Assy./CN DCI 024 R40A Fixing Plate/Evaporator high) Front Plate Assy. 625x625 /CN Airwell Front Plate Assy. 725x725 /CN Airwell Cover/Controll Box Poles Terminal Block Controll Box Assy R Controller Board/ DCI CN (Power) IDU R Controller Board/ DCI CN (Main) IDU Controll Box 2/CN Cover/Controll Box ( 320mm) Indoor Air Inlet Temperature Sensor Drain pan Assy Air Intake Panel (high) Drain Jam EPS/Air Housing (high) EPS 2 / Front Frame Front Frame 625x625) (Airwell)./CN EPS /Air Outlet/Front Frame Front Frame 725X x725) (Airwell)./CN EPS 3/Front Frame EPS / Front Frame R Display Board/CN Display Cover Grille Support/Grill Clasp Grille Clasp Filter Assy Horizontal Flap Orienting Support/Lever Linkage Assy./Flap/CN Support /lever Assy/CN Support 2/lever Assy./CN Cover2 /Front Plate Cover /Front Plate Lever/Flap Cover3 /Front Plate Support/Step Moter Support/Step Motor STEP MOTOR Cover4 /Front Plate 3-6 SM CNE -A. GB

77 3.7 Outdoor Unit: YBDE 009, 02, 08 DCI EXPLODED VIEWS AND SPARE PARTS LISTS SM CNE -A. GB 3-7

78 EXPLODED VIEWS AND SPARE PARTS LISTS 3.8 Outdoor Unit: YBDE 009 DCI Item PN Description Qty Front Panel A Air inlet ring Axial fan OD= R DC MOTOR for DCI 009/ Motor Support P Painting Base Assy Partition Assy Gas Valve 3/8" R40A Liquid Valve /4" R40A R Controller/DCI.8KW (SCM243MF) BD poles terminal block Cable clip Nylon Electric Panel CTT Compressor Top Temperature Sensor/0K/Resin-capsulation Electronical expansion valve CAM-BD5 FKS EEV coil CAM-MD2FKS-2 White connector, 530mm) Insulation 2 Felt+PVC/ Compressor DCI Nut With Flange M8 -D=24 GB Compressor wire DC INVERTER Compressor Assy 5RS02XAB Valve Cover/PP+UV 5VA/YBDE OCT Outdoor Coil Temperature Sensor/0K/Copper-capsulation P Right side panel /painting plate/dci 009/02/YBDE Way Valve Assy./DCI 009/02/YBDE W valve coil /SHF(L)-4H/7H W valve /DSF-4-R40A Condenser Middle Temperature Sensor/OAT & OMT/DCR LC 009/ Back Side Net R Choke/9A/3mH/DCR.6KW Condensor Soldering assy P Painting Top Cover/DCI 009/02/YBDE Nut M5 L P Left Side Panel/Painting Plate/DCI 009/02/YBDE Handle Bridge P5 Painting Insulation Plate 3-8 SM CNE -A. GB

79 EXPLODED VIEWS AND SPARE PARTS LISTS 3.9 Outdoor Unit: YBDE 02 DCI Item PN Description Qty Front Panel A Air inlet ring Axial fan OD= R DC MOTOR for DCI 009/ Motor Support P Painting Base Assy Partition Assy Gas Valve 3/8" R40A Liquid Valve /4" R40A R Controller/DCI.8KW (SCM243MF) BD poles terminal block Cable clip Nylon Electric Panel CTT Compressor Top Temperature Sensor/0K/Resin-capsulation Electronical expansion valve CAM-BD5 FKS EEV coil CAM-MD2FKS-2 White connector, 530mm) Insulation 2 Felt+PVC/ Compressor DCI Nut With Flange M8 -D=24 GB Compressor wire DC INVERTER Compressor Assy 5RS02XAB Valve Cover/PP+UV 5VA/YBDE OCT Outdoor Coil Temperature Sensor/0K/Copper-capsulation P Right side panel /painting plate/dci 009/02/YBDE Way Valve Assy./DCI 009/02/YBDE W valve coil /SHF(L)-4H/7H W valve /DSF-4-R40A Condenser Middle Temperature Sensor/OAT & OMT/DCR LC 009/ Back Side Net R Choke/9A/3mH/DCR.6KW Condensor Soldering assy P Painting Top Cover/DCI 009/02/YBDE Nut M5 L P Left Side Panel/Painting Plate/DCI 009/02/YBDE Handle Bridge P5 Painting Insulation Plate SM CNE -A. GB 3-9

80 EXPLODED VIEWS AND SPARE PARTS LISTS 3.0 Outdoor Unit: YBDE 08 DCI Item PN Description Qty Front Panel A Air inlet ring Axial Fan OD= R Metal Motor /DCR 50 Z Motor Support P Base Painting Assy. /YBDE/DCI 024 R40A Partition Plate Assy./DCR 50 Z Gas Valve /2" R40A Liquid Valve /4" R40A R Controller/DCRS 2.8KW Sine Wave (PS2997) Main BD R Controller/DCRS 2.8KW Sine Wave (PS2997) Main BD Poles Terminal Block Cable clip Nylon Terminal Plate Assy CTT Compressor Top Temperature Sensor/0K/Resin-capsulation Electronic Expansion Valve DPF(Q).65C EEV Coil QA(Q)2-HX Insulation Felt+PVC/Compressor Panasonic 5RS Nut With Flange M8 -D=24 GB Compressor Power Cord/DCR CR 009/ R Compressor Assy./ Panasonic 5RS32ZAD Valve Cover/PP+UV 5VA/YBDE OCT Outdoor Coil Temperature Sensor/0K/Copper-capsulation P Right side panel /painting plate/dci 009/02/YBDE Way Valve Welding Assy./DCR 50 Z W valve /SHF(L)-7H-34U W valve /DSF-4-R40A Condenser Middle Temperature Sensor/OAT & OMT/DCR LC 009/ Back Side Net R Choke/ DCR 50 Z Condenser Welding Assy./YBD P Painting Top Cover/DCI 009/02/YBDE Nut M5 L P Left Side Panel/Painting Plate/DCI 009/02/YBDE Handle Bridge P5 Painting Insulation Plate 3-0 SM CNE -A. GB

81 3. Outdoor Unit: YBDE 024 DCI EXPLODED VIEWS AND SPARE PARTS LISTS SM CNE -A. GB 3-

82 EXPLODED VIEWS AND SPARE PARTS LISTS 3.2 Outdoor Unit: YBDE 024 DCI Item PN Description Qty Grill/ DCI Trio P Left front plate/painting/ybd Nut M8 left Outdoor Axial Fan OD= Way Valve Assy./ DCI 80 CR Way valve coil/dci 80 CR FOUR-WAY VALVE (English) R40A R DC Resin Motor(SIC-7FW-F70-A)/DCI 80 CR Right Handle P Right front plate/painting/ybd CTT Compressor Top Temperature Sensor/0K/Resin-capsulation Condenser Middle Temperature Sensor/OAT & OMT/DCR LC 009/ ODU COIL MIDDLE TEMPERATURE SENSOR/CMV/VRF P Base Painting Assy. /YBD R Compressor Assy./ C-7RZ233HA SANYO ShenYang) Oil Separator Assy Liquid-gas Separator P Support Painting Support Assy./Gas-Liquid Separator P Valve plate paint assy./ybd LOW PRESS VALVE (R40A) Hight press valve(r40a) P Right-Rear Plate/Painting/YBD Valve Cover/PP+UV 5VA/GC Filter Drier BFK-053S Protecting Plate /controller /DCI 80 CR Cable clip Nylon R Filter Board / DCI 80 CR Terminal Plate/ DCI 80 CR Electronic Expansion Valve DPF(Q).65C EEV Coil QA(Q)2-HX Condenser Assy. /DCI80Z R40A P Guard Net Painting Assy./YBD Support/OAT R Choke / DCI 80 CR Partition Plate/DCI 80 CR R Controller / DCI 80 CR OUTDOOR BOX ASSY R Controller / DCI 80 CR OUTDOOR BOX ASSY Motor Support/TRIO DCI/VIESSMANN P PAINTED TOP COVER ASSY Left Handle Air Outlet Cover/DCI 80 CR R40a 3-2 SM CNE -A. GB

83 APPENDIX A APPENDIX A INSTALLATION AND OPERATION MANUAL OPERATION MANUAL RC4 OPERATION MANUAL CNE DCI INSTALLATION MANUAL CNE DCI SM CNE -A. GB 4-

84 SERVICE MANUAL CNE DCI Series

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