Installation Manual Installation and appliance setup

Transcription

1 Installation Manual Installation and appliance setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! Model: ODLANAIG-51 DANGER: If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department. WARNING: For outdoor use only. WARNING: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP-cylinder not connected for use Shall not be stored in the vicinity of this or any other appliance WARNING! Risk Of Fire! Do not install glass doors on this fireplace. Glass doors could cause overheating of adjacent structures. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. DANGER Carbon Monoxide Hazard This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 1

2 Safety Alert Key: DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Used to address practices not related to personal injury. Table of Contents Standard Work Checklist Product Specific Information A. Appliance Certification...4 B. BTU Specifications...4 C. High Altitude Installations...4 D. Non-combustible Materials Specification...4 E. Combustible Materials Specification...4 F. Electrical Codes...4 G. Fuel Getting Started A. Design and Installation Considerations...5 B. Tools and Supplies Needed...5 C. Inspect Appliance and Components Framing and Clearances A. Appliance Dimension Diagrams...7 B. Clearances to Combustibles...8 C. Vent Minimum Clearances...10 D. Hearth Extension/Floor Protection E. Stand-Alone Installation F. Moisture Resistance Appliance Preparation A. Securing and Leveling Appliance...12 B. Flashing Electrical Information A. Wiring Requirements...13 B. IntelliFire Pilot Ignition System Wiring...13 C. Installing the Electrical...13 D. Wall Switch Control Assembly Gas Information A. Valve Access...17 B. Gas Pressure...17 C. Gas Connection...18 D. Fuel Conversion...18 E. High Altitude Installations Finishing A. Facing Material Appliance setup A. Remove the Shipping Materials...21 B. Clean the Appliance...21 C. Optional Accessories...21 D. Verify Pilot Shield...21 E. Install Clear Crystal Media...21 F. Remove Media Placement Template Reference Materials A. Accessories Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

3 Standard Work Checklist Attention Installer: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual Customer: Date Installed: Lot/Address Location of fireplace Installer Dealer/Distributor Phone # Model ODLANAIG-51 Serial # WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions could lead to a fire or explosion. Appliance Install Section 3 & 4 (page 7-14) YES IF NO, WHY? Required non-combustible board is installed. Verified clearances to combustibles. Fireplace is leveled and secured. Electrical Section 5 (page 15-18) Unswitched power ( Vac.) provided to the appliance. Switch wires properly installed. Gas Section 6 (page 19-21) Proper appliance for fuel type. Was a conversion performed? Leak check performed and inlet pressure verified. Finishing Section 7 (page 22-24) Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Appliance setup Section 8 (page 25) All packaging and protective materials removed (inside and outside of appliance. Media installed correctly. Optional screen or trim kit properly installed. Manual bag and all of its contents are removed from inside/under the appliance and given to party responsible for use and operation. Started appliance and verified no gas leak exists. Hearth & Home Technologies recommends the following: Photographing the installation and copying this checklist for your file. That this checklist remain visible at all times on the appliance until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other trades, etc.) and corrective action needed Comments Communicated to party responsible by on (Builder/Gen. Contractor) (Installer) (Date) Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 3

4 1 Product Specific Information A. Appliance Certification Model: ODLANAIG-51 Laboratory: Canadian Standards Association (CSA) Type: Outdoor Decorative Gas Appliances Standard: ANSI Z , CSA This product is listed to ANSI standards for Outdoor decorative Gas appliances and Gas Fired Appliances for Use at High Altitudes. Notice: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z latest edition in the U.S.A. and the CAN/ CGA B149 Installation codes in Canada. When an appliance is for connection to a fixed piping system, the installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or International Fuel Gas Code. B. BTU Specifications Model ODLANAIG-51 Gas Type Max Input BTU C. High Altitude Installations Natural Orifice Size Natural 55,000 (2) #32 Propane 53,000 (2) # 52 Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals Notice: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: In the USA: reduce input rate 4% for each 1000 feet above 2000 feet. In CANADA: Input ratings are certified without a reduction of input rate for elevations up to 4500 feet (1350m) above sea level. Please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4500 feet (1370m.) Check with your local gas utility to determine proper orifice size. D. Non-combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass, plasters or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non-combustible materials. E. Combustible Materials Specification Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials. F. Electrical Codes Notice: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electrical Code CSA C22.1. A Vac. circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes. G. Fuel This appliance must not be used to burn solid fuel. When an appliance is connected to a fixed piping system, the installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or International Fuel Gas Code. 4 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

5 2 Getting Started A. Design and Installation Considerations The Lanai series gas appliance is designed for outdoor use and may be installed as a stand alone unit or built into a wall. It may be installed in screened porches and Lanais that meet these minimum requirements: Minimum porch area 96 square feet Minimum ceiling height 88 Inches Minimum distance from top of appliance opening to ceiling 36" A minimum of two walls can be screened but must be open to outside ventilation. Minimum requirements are: Minimum screen area 64 square feet Minimum screen height 80 inches If this application is to be installed within a wall, you must: Provide access to gas controls. Slope outdoor floor (and hearth) away from appliance Flash the perimeter of the appliance, corners and the appliance face in a manner consistent with regional practices as required to prevent water penetration around the appliance or manage water that may penetrate the appliance. See Section three for more information regarding wall and enclosure construction. The appliance may be installed on a wood or noncombustible deck. Refer to section three for clearances. Installation MUST comply with local, regional, state and national codes and regulations. Consult the authorities having jurisdiction over restrictions, installation inspection and permits. Before installing, determine the following: Where the appliance is to be installed. Clearances to side walls. Location of indoor appliance terminations, air inlets, gas meters, etc. Location of the fireplace to a door that swings open to ensure it doesn t interfere with the fireplace when opened Location of Windows. Location of Walkways. Possibility of flooding or running water. Gas supply piping requirements. Electrical wiring requirements. Framing and finishing details. B. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape Measure Framing material Pliers Hammer Phillips screwdriver Manometer Gloves Framing square Voltmeter Electric drill and bits (1/4 inch) Plumb line Safety glasses Level Reciprocating saw 3/4 inch wrench Crescent wrench 7/8 inch wrench 1/4 inch nut driver 7/16 inch wrench pipe sealant Flat head screwdriver Non-corrosive leak check solution 1/2-3/4 inch length, #6 or #8 Self-drilling screws Caulking material (300 F Minimum continuous exposure rating.) Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer. Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 5

6 C. Inspect Appliance and Components Carefully remove the appliance and components from the packaging. Remove non-combustible material located on the back side of the appliance. Remove deflection glass and eyebrow located on the backside of the appliance. Remove crystal media which is packaged separately and located on top of the appliance. Remove wall control which is packaged separately and located on top of the appliance. Remove protective coating. Report any components damaged in shipping to your dealer. Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: Installation and use of any damaged appliance. Modification of the appliance. Installation other than as instructed by Hearth & Home Technologies. Improper positioning of the media. Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fire hazard. WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. 6 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

7 3 Framing and Clearances A. Appliance Dimension Diagrams Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Figure3.2 and Figure 3.4. ODLANAIG-51 Note: All measurements are in inches ½ 57¼ Figure 3.1. Appliance Dimensions ODLANAIG-51 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 7

8 B. Clearances to Combustibles When selecting a location for the appliance, it is important to consider the required clearances to walls (see Figures 3.2, 3.3, and 3.4.) WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. WARNING! Risk of Fire or Burns! The appliance is hot and wind may cause flames to reach out in front. Keep furniture, draperies and other combustibles away. Locate the appliance away from traffic areas. Clean up fallen leaves, branches and other combustible materials before using the appliance. See Figure 3.2, 3.3 and 3.4 for required clearances. Only install on wood or solid noncombustible surfaces extending full width and depth to prevent damage. WARNING! Risk of Fire! Maintain specified air space clearances to appliance: Insulation and other materials must be secured to prevent accidental contact. The chase/enclosure must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with the appliance. Failure to maintain air space may cause overheating and a fire. 8 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

9 ODLANAIG-51 NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/ diagrams are not drawn to scale. Actual installation may vary due to individual design preference. Note: For actual appliance dimensions refer to Section 3.A. 1-1/2 in. (38 mm) Note: If this surface is inside the building s warm air envelope......then this surface must be an exterior wall system. 1-1/2 in. (38 mm) 67-1/8 in. (1706 mm) 17-5/8 in. (448 mm) 1-1/2 in. (38 mm) 1-1/2 in. (38 mm) 57-3/4 in. (1467 mm) 1-1/2 in. (38 mm) 57-3/4 in. (1467 mm) 95 in. (2412 mm) 36 in. minimum (914 mm) to combustible object Combustible materials allowed in shaded areas Notice: Flash the perimeter of the appliance, corners and the appliance face in a manner consistent with regional practices as required to prevent water penetration around the appliance. See Section 3.F. for more information regarding wall and enclosure construction. *36 in. min. (914 mm) to ceiling 8 Cement Board (supplied for minimum height installations) *Measured from top of firebox opening 36-1/2 in. (1613 mm) Combustible Object 36 in. (914 mm) 39-1/2 in. (1003 mm) Notice: Vinyl siding must not be placed between the appliance opening and the ceiling/overhang. 3 in. minimum under appliance. 6 in. minimum under appliance for drain pan. Figure 3.2. Appliance Locations and Framing Dimensions - ODLANAIG-51 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 9

10 C. Vent Minimum Clearances FP D A E B L B FP FP F FP O P N G FP H (See Note 2) Alcove B M I FP X FP = FIREPLACE OPENING X = AIR SUPPLY INLET = AREA WHERE FIREPLACE IS NOT PERMITTED J or K A = 3 in clearances above grade, veranda, porch, deck or balcony. B = 12 in clearances to window or door that may be opened, or to permanently closed window. C D = 24 in vinyl windows or siding. = 36 in vertical clearance to unventilated soffit or to ventilated soffit located above the fireplace. E = 60 in vinyl clad soffits. F = 9 in clearance to outside corner. G* = 6 in clearance to inside corner, non-vinyl siding. H = 3 ft. (Canada). not to be installed above a gas meter/regulator assembly within 3 ft (914 mm) horizontally from the center line of the regulator. I = 3 ft. (USA) 6 ft. (Canada). clearance to service regulator vent outlet and electric service. J = 9 in. (USA) 12 in. (Canada). clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance. K = 3 ft. (USA) 6 ft. (Canada). clearance to a mechanical air supply inlet. L = (See note 4) M** = 36 in clearance under veranda, porch, deck, balcony or overhang. Not allowed: vinyl N* = 14 in clearance to inside corner, non-vinyl siding. (Alcove) O = 36 in Clearance from top of firebox opening to the ceiling P = 63 in Minimum ceiling height from floor * 48 in. minimum for vinyl windows or vinyl siding. ** only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor, or if the screened porch guidelines are followed. Note 1: Local codes or regulations may require different clearances. Note 2: Appliance in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1) There must be a 3 ft minimum between terminations or between the fireplace and termination. 2) All mechanical air intakes within 10 ft of a termination must be a minimum of 3 ft below the fireplace hood. 3) All gravity air intakes within 3 ft of the fireplace opening must be a minimum of 1 ft below the termination. Figure 3.3. Minimum Clearances This fireplace is approved for installation onto screen porches with the following guidelines: Minimum porch area: 96 sq ft Minimum ceiling height: 88 in. Minimum of two walls must be screened Minimum top of screen height, side walls: 80 in. Minimum screen area: 64 sq ft Note 3: There may be some odor and small amounts of soot associated with burning outdoor gas fireplaces on a screened porch. Consider prevailing wind direction for best flame performance. Note 4: For appliances installed facing or opening onto public property or property servicing more than one single family dwelling, such as driveways, sidewalks, etc. refer to local building codes/regulations for proper clearances. 10 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

11 Additional Structure or Sidewall 6 in. (152 mm) minimum - one side only. Alcove installations require 14 in. (356 mm) from each side of the firebox opening. Ceiling or Overhang Noncombustible mat l 3in. min. to bottom of appliance 8in. min. 36 in. (914mm) min. WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). D. Hearth Extension/Floor Protection 88 in. (2235mm) minimum height Figure 3.4. Clearances to Combustibles This application does not require a hearth extension. Built-in Installation When this appliance is installed into a wall, we recommend that the wall be an exterior wall system. See framing measurements in Figure 3.2 and 3.4. You must maintain in. air space at the back and sides. See Figure 3.2 The header must not be placed below the top of the top standoffs. Noncombustible wall sheathing material is required 8 above the appliance. (See Figure 3.4) An 8 tall cement board has been provided for this installation. Flash the perimeter of the appliance, corners and the appliance face in a manner consistent with regional practices as required to prevent water penetration around the appliance. See Section 3B and Figure 3.3 and 3.4 for more information regarding wall and enclosure construction. E. Stand-Alone Installation This appliance may be installed as a standalone unit. Construct a stand-alone framing of combustible or noncombustible materials. Cement board or other noncombustible material can be applied directly to the face of the appliance. Tape and seal all joints and corners. Provide proper flashing and moisture management if installed on surfaces that may rot or otherwise be damaged by water. (See also Section 4.B.) Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 11

12 Moisture Resistance This outdoor appliance will shed moderate amounts of water, but is not waterproof. This appliance must be enclosed or covered with noncombustible finish material and all joints sealed to prevent water infiltration. The firebox will not perform as an exterior wall. Moisture penetration must be considered for construction that places the appliance in structure walls or on moisture sensitive surfaces. When installed on exterior walls: Hearth & Home Technologies recommends that the chase be constructed outside the structure s weather envelope. Where the platform meets the wall, use a flashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/8 in. to 1/4 in. per foot. The appliance can be shimmed level. Water Drainage: The Lanai is designed to operate outdoors experiencing rain and other sources of moisture that will enter the firebox. The unit has eight built-in 1 7/8 drain holes in the base which will allow moisture to pass through the bottom of the enclosure. When constructing the enclosure, the builder must provide a means of draining water from under the unit and out of the structure. This can be achieved by properly positioned drain holes, slots or other means to allow water to exit at the lowest grade of the structure. Choosing the location of the unit is also important so that an area that may experience excessive water flow or standing water is avoided. In some cases a drain pan is needed to ensure proper drainage. This can be constructed from a corrosion resistant metal, or suitable material for outdoor use with a water resistant membrane. A slope of 1/4 per foot toward the drain ports of the structure is recommended. In instances where a drain pan is used, the framing height of the unit must be adjusted from 3 to 6 from the base of the unit to the bottom of the enclosure to allow for proper installation of the drain pan. A drain pan can also be purchased (ODLANAIG-51DP). 12 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

13 4 Appliance Preparation A. Securing and Leveling Appliance CAUTION! Risk of cuts, abrasions or flying debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Position, level and secure the appliance. Place the appliance into position on either a wood or noncombustible continuous flat surface. Level the appliance from side to side and front to back. Shim the appliance with noncombustible material, such as sheet metal, as necessary. Chase platforms, including hearths, should slope away from the structure at 1/8 inch to 1/4 inch per foot. Nailing tabs must be moved from shipping position to installation position and secured to framing. Bend the two nailing tabs out on each side. See Figure 4.1. B. Flashing Flash the appliance in a manner consistent with regional practices to prevent water penetration around the appliance. Due to elevated temperatures across the top of the appliance, metal flashing and high temperature sealant must be used. Adhesive polymers flashing materials may melt. For brick, stone, stucco and similar construction, weep screeds should be installed per regional codes. See Section 3.F. and Figures 3.2. for more information regarding wall and enclosure construction required to prevent moisture penetration into the structure. The appliance will shed moderate amounts of water but is not waterproof. Nailing Flanges (both sides) Figure 4.1. Positioning and Securing Nailing Tab Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 13

14 5 Electrical Information A. Wiring Requirements Note: The Lanai appliance MUST be connected to a GFCI (Ground Fault Circuit Interrupt) protected circuit breaker. WARNING! Risk of Shock or Explosion! DO NOT wire Vac. to the valve or to the appliance wall switch. Incorrect wiring will damage controls. NOTICE: This appliance must be electrically wired and grounded in accordance with local codes, or in the absence of local code, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. Total Electrical Requirements: Vac., 60Hz., less than 12 Amperes. Wire the appliance junction box to unswitched Vac. This is required for proper operation of the appliance. A Vac. circuit for this appliance must be protected with ground-fault circuit-interrupter protection in compliance with the applicable electrical codes. Low voltage and VAC voltage cannot be shared within the same wall box. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors could cause improper and dangerous operation. Verify proper operation after servicing. Two (2) LED outdoor rated light strips (12V) Conductor wall switch wire C. Installing the Electrical Note: The Lanai is supplied with one (1) grommet that can be installed on the left or right side of the appliance for gas and electrical connections. See 3.1 and 3.2. A plate is also provided in the event that electrical must be run from the left. The junction box can be relocated to the opposite side. Remove two screws holding engine in place. Raise front of burner assembly and use supplied support brackets in base of unit to hold engine out of the way. Engine can also be remove for additional space. Remove protective cover. Remove screws securing junction box and mounting bracket as shown in Figure 5.2. Unplug transformer and power supply. Disassemble junction box. See Figure 5.1. Move junction box to desired side. Wire and assemble junction box. See Figure 5.3. Reinstall junction box. Plug in transformer and power supply. Replace protective cover. B. IntelliFire Pilot Ignition System Wiring Wire the appliance junction box to Vac. for proper operation of the appliance. WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout. THIS APPLIANCE IS SUPPLIED STANDARD WITH: IntelliFire control valve (3V) Wall switch Control Operates unit On/Off and LED lights. Figure 5.1. Junction box 14 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

15 A Figure 5.2. Junction box mounting Wire connector Grounding connection to box (if box has a grounding terminal) Outlet Junction box LINE cable brings power from the GFCI Circuit Figure 5.3. Wiring Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 15

16 Wiring Diagram 3V AC POWER SUPPLY JUNCTION BOX PILOT ASSEMBLY GAS VALVE GREEN ORANGE ORANGE WHITE CONTROL MODULE WIRE HARNESS BROWN WIRES RED & BLACK WIRES (NOT USED) LED STRIP LED STRIP TRANSFORMER RED BLACK BLACK BLACK TOP BUTTON ON/HI/MED/LO/OFF RED BLACK BOTTOM BUTTON Color Selection WHITE YELLOW BLACK BLACK CONTROL MODULE Figure 5.4. Wiring diagram 16 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

17 D. Wall Switch Control Assembly The Lanai series outdoor gas appliance is supplied with a wired wall switch control panel, a control mounting box with cover. See Figure 5.5. Wall Switch Wires Control Mounting Box With Cover Figure 5.5. Wall box cover. The wall switch control assembly is shipped prewired. NOTE: Supplied wire allows for control assembly to be mounted up to 14ft from the appliance. The control box can be rerouted on the right or left side of the unit. Locate controls by lifting engine and using support legs. Remove three (3) screws at the bottom of cover showing access to intellifire control module and valve. The rocker switch wire (Black/white) must be plugged into the two brown wires on the control wiring harness. There is no incorrect connection for these two wires. Shown in wiring diagram (Figure 5.4.) The yellow cable for the two LED buttons plugs into the LED module (Blue control module) located on the left side of the engine base. Make sure the cable is completely engaged and clip is over top of the plug. Using the tabs, mount the 4 x 4 gang box to a stud within 14 of the appliance. Figure 5.6. Wall switch mounting Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 17

18 6 Gas Information A. Valve Access The valve and controls are located in the appliance control box. See Figure 6.1. The control box and controls can be accessed by lifting engine assembly and shown in Figure 6.1 Make sure unit is off and cool. Remove media and deflection glass panel from hearth pan. Remove two (2) screws securing burner assembly to appliance, set aside. Lift the burner assembly and place the two engine supports, provided under the Engine, against lower front space at the bottom of the face, and slide into the slots at the bottom of the engine assembly. See Figure 6.1. Leg support bracket WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. Low pressure could cause an explosion. Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. Close the manual shut-off valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1/2 psig. Gas line sizing requirements will be determined in ANSI Z233.1 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada. Pressure requirements are: These pressures can be verified by lifting engine and removing control cover to reveal the valve. LED control module Remove screws securing control cover panel revealing valve and control board. Remove screws securing hearth pan to firebox bottom. Lift engine to reveal control box cover. Remove screws securing control box cover. B. Gas Pressure LED transformer Appliance Control box Figure 6.1. Appliance with engine lifted Junction box Gas Pressure Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11 in. w.c. Maximum inlet pressure 10.5 in w.c. 13 in. w.c. Manifold pressure 3.5 in. w.c. 10 in. w.c. Optimum appliance performance requires proper input pressures. When an appliance is connected to a fixed piping system, the installation must conform with local codes,or in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or International Fuel Gas Code. Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.) Note: An individual manual shut-off valve (not supplied) is required when installing this appliance. The manual shut-off valve must be located in an easily accessible area, no more than six feet from the appliance. 18 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

19 Note: A listed (and commonwealth of Massachusetts approved) 1/2 inch (13mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 inch (13mm) control valve inlet. If substituting for these components, please consult local codes for compliance. C. Gas Connection Refer to Section 3 for location of gas line access in appliance. The gap between supply piping and gas access hole may be caulked with a minimum of 300 F continuous exposure rating or stuffed with noncombustible, unfaced insulation to help prevent rodents and insects from getting into the control area of the appliance. Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. Pipe incoming gas line into lower compartment. Connect incoming gas line to the 1/2 inch (13mm) connection on the manual shut-off valve. WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line. A small amount of air will be in the gas supply lines. Light the appliance. It will take a short time for air to purge from lines. When purging is complete, the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and connections with a non-corrosive commercially available leakcheck solution. DO NOT use open flame. Fittings and connections could have loosened during shipping and handling. WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite. Purge should be performed by a qualified service technician. Ensure adequate ventilation. Ensure there are no ignition sources such as sparks or open flames. Make sure the appliance is compatible with available gas types. The Lanai series gas appliance is supplied from the factory for use with natural gas. If a Propane(LP) conversion is required, kit LPK- ODLANAIG51 must be purchased in order to convert the unit for use with propane. Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. E. High Altitude Installations Notice: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. In Canada: Input ratings are certified without a reduction of input rate for elevations up to 4500 feet (1370m) above sea level. Please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4500 feet (1370m.) Check with your local gas utility to determine proper orifice size. See conversion kit (LPK- ODLANAIG51) for instructions on how to change main burner orifice. D. Fuel Conversion Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 19

20 7 Finishing A. Facing Material The fireplace structure can be covered with any noncombustible material. Refer to Section 1.D. WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite. Any installation outside the scope as stated in this manual please contact you authorized HHT dealer prior to installation. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances to combustible as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e. steel studs, concrete board, etc.) Figure 7.1 and 7.2 show the dimensions for mantels or other combustible projections above the appliance opening. 2½in 63½mm 12in. 305mm 8in. 203mm 6in. 152mm 22 in. 559 mm 20 in. 508 mm 18 in. 457 mm 36 in. (914mm) minimum to ceiling 24 in. 610mm Firebox Opening Figure 7.1. Minimum vertical and maximum horizontal mantel dimensions for combustible materials. 20 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

21 Good Faith Guidelines for TV Installation s above a Typical Gas Fireplace TV on the wall TV recessed into the wall TV Noncombustible Mantel (required) TV 6 Min. Measured from top of firebox opening. 4 Min. 4 Min Min. 12 Min. Notes: 1. TV installation as shown requires the mantel be constructed entirely of non-combustible material as it is below the allowable height for a combustle mantel. 2. These are good faith recommended clearances only and not a guarantee of compliance with all TV manufacturers maximum allowable operating temperatures. 3. Since every home has unique air flow characteristics and maximum allowable operating temperatures can vary from manufacturer to manufacturer and from model to model, actual TV temperatures should be validated at the time of each installation. TVs should not be used in situations where the actual TV temperature exceeds the manufacturers maximum allowable operating temperatures identified in the TV s technical specifications. Contact the TV s manufacturer directly if you cannot locate this information or have questions regarding the information. 4. Mantel height and depth must conform to mantel requirements specified in the fireplace installation manual. Figure 7.2. Good faith TV guidelines Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 21

22 8 Appliance setup A. Remove the Shipping Materials Remove the plastic coating and shipping materials from the firebox. WARNING! Risk of Fire! Close the ball valve before installing the media template to prevent accidental lighting. Remove the media template before lighting the appliance. Media placement Template B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox. C. Optional Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. Figure 8.1. Media placement template D. Verify Pilot Shield Ensure proper placement of the pilot shield and media placement template. See Figure 8.1. Shipping could cause then to become displaced. E. Install Clear Crystal Media Pour crystal media into the hearth area. Cover the entire hearth pan area evenly, including burner area. F. Remove Media Placement Template Remove screws attaching the media placement template and remove. Do not discard template. This must be used at any time media is applied to unit. 22 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17

23 9 Reference Materials A. Accessories LP Conversion Kit: LPK-ODLANAIG51 Media Kits: Media-Ebony-48 Media-Cobbalt-48 Media-Red-48 Media-Amber-48 Optional Screen ODLANAIG-51SCN The Lanai series outdoor gas appliance offers a protection screen that is designed to protect the inside of the appliance from trash and other debris (sticks, leaves, etc.) while not in use. This appliance may be operated with the screen installed. Optional Trim Kit ODLANAIG-51CFT The Lanai series outdoor gas appliance offers a trim kit that will allow the owner the option to cover the face of the appliance down to the firebox opening. This four (4) piece kit comes with an integrated eyebrow and 3/4 stainless steel lip that frames in the opening for a clean and seamless install. Optional Drain Pan ODLANAIG-51DP The lanai series outdoor gas appliance offers a drain pan that is designed to channel moisture to the front or rear of the enclosure housing the unit. This option will help ensure moisture does not become trapped inside the structure and helps to keep the area under the appliance free of standing water. Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17 23

24 Outdoor Lifestyles, a brand of Hearth & Home Technologies th Street West, Lakeville, MN Please contact your Outdoor Lifestyles dealer with any questions or concerns. For the location of your nearest Outdoor Lifestyles dealer, please visit 24 Outdoor Lifestyles by Hearth & Home Technologies Inc. Lanai Installation Manual Rev. C 07/17