OPX INDUSTRIAL RANGE THERMAL OIL

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1 INDUSTRIAL THERMAL OIL OPX Thermal oil heater, three pass horizontal design, complete with single thermal oil pump, regulation, safety accessories and control panel Design pressure 10 bar The OPX thermal oil heater is a 3 pass design with flue gas outlet in the rear. Is generously designed to ensure low thermal loads and high oil speeds in order to eliminate any risk of cracking, due to thermal stress caused by the breakdown of the thermal oil as a result of In addition, the generous design, and reduced use of refractory cements, ensures a high degree of reliability against the risk of overheating even in cases of no flow. OPX Main Features - thermal oil heat generator, horizontal spiral wound coil - ASTM A106 GR.B carbon steel, "MANNESMANN" quality S. S. tube coils built with single or multistart coils with dedicated gas paths. - carbon steel support frame; a service platform is provided on top of the heater to ensure easy access - hinged front door, to allow easy access for inspection and cleaning, equipped with flame viewing port. - external high density, mineral wool thermal insulation, with aluminum finish sheet mounted on a rectangular configuration - flanged flue gas connection, housed in the upper flue gas chamber, and easily removable for cleaning operations. Standard equipment: - 2 input output connections complete with counter flanges - 2 boiler purge valves - 2 oil input output manometers complete with steel shut-off valves - 2 digital oil input output thermometers with thermoresistor - digital limit thermostat with thermocouple - liquid expansion security thermostat with manual restart - boiler oil circulation security differential pressure gauge complete with steel valves - Oil circulation unit containing: - electric pump directly coupled to a jointed electric motor, cast iron body, steel shaft with auto cooling mechanical seal, placed on a pedestal. - 2 flow start valves in spherical cast iron with sealing metal bellows, mounted on suction and delivery. - cast iron filter mounted on pump suction - 1 pump inlet pressure gauge - Boiler electric command panel, IP 54 electrical protection, composed of: - main switch - oil circulation pump command interrupt (off-manual-automatic) - burner command switch - high oil pressure light and alarm reset button - low oil circulation pressure light and alarm reset button - alarm siren Plant ancillaries on request: - EVX Indirect steam boiler - PMX Standby thermal oil pumping - VEO Thermal oil expansion vesse For each product always indicate the code at the time of the order. 228

2 H Øc H6 INDUSTRIAL Øb N1 N2 N3 N15 THERMAL OIL OPX N4 P2 P L2 L Legend: N1 Thermal oil flow N2 Thermal oil return N3 Expansion vessel connection N4 System drain N15 Fumes temperature control Effective Flow Oil side pressure Maximum working Total volume Flue gas Fuel consumption Total Characteristics Code capacity Thermal drop (ΔT=40 C) temperature TS Oil pressure drop Gas Diesel fuel Nafta weight product Model kw kw bar C lt mbar Nm3/h kg/h kg/h kg OPX , ,5 14,0 11,6,2 650 OPX , ,0 27,6 22,7 23,9 900 OPX , ,5 41,4 34,1 35,9 00 OPX , ,0 55,4 45,6 47, OPX , ,0 69,2 57,0 59, OPX , ,5 83,0 68,3 71, OPX , ,0 110,7 91,2 95, OPX , ,5 138,3 113,9 119, OPX , ,0 166,1 136,8 143, OPX , ,0 207,6 171,0 179, OPX , ,0 277,1 228,2 240, OPX , ,5 346,1 285,0 299, OPX , ,5 414,6 341,5 359, OPX , ,5 553,9 456,2 479, OPX , ,0 692,1 570,0 599, OPX , ,5 829,3 682,9 718, OPX , ,0 1107,7 9,3 959, Dimensions H H1 H2 H6 L L2 L4 P P2 Øb Øc N1 N2 N1/N2 N3 N4 N15 Model mm mm mm mm mm mm mm mm mm mm mm DN/in DN/in PN DN/in DN/in in OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 OPX /2 229

3 INDUSTRIAL THERMAL OIL OPX REC THERMAL OIL HEATER WITH AIR RECUPERATOR Design pressure 10 bar The OPX REC thermal oil heater is a 3 pass design, with integral high efficiency exhaust gas recuperator. The OPX REC Is generously designed to ensure low thermal loads and high oil speeds in order to eliminate any risk of cracking due to thermal stress caused by the breakdown of the thermal oil as a result of overheating. In addition, the generous design and reduced use of refractory, ensures a high degree of reliability against the risk of overheating even in no flow situations. Standard equipment: - 2 input output connections complete with counter flanges - thermal oil drain valve - 2 steel aerator valves - 2 oil input output manometers complete with steel shut-off valves - liquid expansion security thermostat with manual restart - boiler oil circulation security differential pressure gauge complete with steel valves - flue gas high temperature alarm - oil circulation unit containing: - electric pump directly coupled to a jointed electric motor, cast iron body, steel shaft with auto cooling mechanical seal, placed on a pedestal. - 2 bellow sealed cast iron flow start valves, mounted on suction and delivery. - steel filter mounted on pump suction - 2 stainless steel flexible connectors mounted on pump suction and delivery - boiler electric command panel, IP 55 electrical protection, composed of: - main switch - oil circulation pump control switch (off-manual-automatic) - burner control switch - oil temperature electric regulator - high oil pressure light and alarm reset button - low oil circulation pressure light and alarm reset button - high exhaust pressure light and alarm reset button - alarm siren OPX REC main features: - diathermic fluid heater, with spiral wound horizontal coil - ASTM A106 GR. B carbon steel, "MANNESMANN" quality S. S. tube coils built with single or multistart coils with dedicated gas paths, - carbon steel support frame; an access platform platform is provided on the top of the heater to ensure easy access - double hinged front door, to allow easy access for inspection and cleaning, equipped with flame viewing port. - external high density, mineral wool thermal insulation, with aluminum finish sheet mounted in a rectangular configuration - flanged exhaust connection, housed in the upper smoke box, bolted to the boiler and easily removable for cleaning operations. - integral combustion air high efficiency recuperator consisting of: - AISI 304 stainless steel tube bundle with vertical tubes and expanded tube plates - hot gas collection chamber and exhaust outlet - collection chamber with two cleaning and inspection doors and an easy access, wide opening rear access door. - counter flow combustion air preheat arrangement reducing radiated losses and increasing efficiency - hot air transfer duct incorporated into generator structure in order to deliver air to the burner. Plant ancillaries: - EVX Indirect steam boiler - PMX Standby thermal oil pumping - VEO Thermal oil expansion vessel For each product always indicate the code at the time of the order. 230

4 H Øb N1 N2 N3 Øc N15 THERMAL OIL OPX REC INDUSTRIAL N4 P2 P L2 L Legend: N1 Diathermic oil delivery N2 Diathermic oil return N3 Expansion vessel connection N4 System drain N15 Fumes temperature control Effective Flow Oil side pressure Maximum working Total volume Flue gas Fuel consumption Total Characteristics Code capacity Thermal drop (ΔT=40 C) temperature TS Oil pressure drop Gas Diesel fuel Nafta weight product Model kw kw bar C lt mbar Nm3/h kg/h kg/h kg OPX 1000 REC , ,5 130,7 107,6 113, OPX 00 REC , ,0 156,9 9,2 135, OPX 1500 REC , ,5 196,2 161,6 169, OPX 2000 REC , ,0 261,5 215,4 226, OPX 2500 REC , ,0 327,0 269,3 283, OPX 3000 REC , ,0 392,4 323,1 339, OPX 4000 REC , ,0 523,2 430,9 453, OPX 5000 REC , ,0 654,0 538,6 566, OPX 6000 REC , ,0 784,9 646,4 679, OPX 8000 REC , ,0 1046,5 861,9 906, Dimensions H H1 H2 L L2 L4 P P2 Øb Øc N1 N2 N1/N2 N3 N4 N15 Model mm mm mm mm mm mm mm mm mm mm DN/in DN/in PN DN/in DN/in in OPX 1000 REC /2 OPX 00 REC /2 OPX 1500 REC /2 OPX 2000 REC /2 OPX 2500 REC /2 OPX 3000 REC /2 OPX 4000 REC /2 OPX 5000 REC /2 OPX 6000 REC /2 OPX 8000 REC /2 231

5 INDUSTRIAL PLANT ANCILLARIES EVX INDIRECT STEAM Boiler Design pressure bar or 15 bar Main features Horizontal cylindrical shape, Fe KW quality steel, great water volume with U type tube bundle coil, extractable in stainless steel AISI 304 tube plate. Steel sheet support saddles and sectioned support base designed to ensure unit support. Insulating coating with high density mineral wool and aluminum sheet finish. Thermal regulation group For evaporator output pressure control and regulation is provided a thermo-regulation group mounted on oil circuit composed of: - three-way mixing valve with finned neck for air cooling with a mechanical seal suitable for high temperatures - pneumatic servo control - valve-servocommand connection - modulating switch mounted on the evaporator Standard equipment: PN 16 UNI flanges - steam gathering valve - INAL safety valve - klinger reflective level indicator complete shut-off and drain valves - INAL, large dial, 3 way valve manometer - evaporator water supply group composed of: - centrifugal pump suitable for 90 C water sized according to IN- AIL rules, coupled with an electric motor and mounted on boiler support - 2 shut-off valves - suction filter - shut-off valve - bottom purging unit containing: - shut-off valve at flow start - male connection valve - automatic level regulator with probes for supply pump control - low level security probe - limit pressure switch - manual reset safety pressure gauge - spurge flow indicator - boiler electric command panel, IP 54 electrical protection, composed of: - main switch - probe level regulation relay - low level probe relay - evaporator high pressure light and alarm reset button - evaporator low level light and alarm reset button - alarm siren For higher pressures see our commercial department. 306

6 H PLANT ANCILLARIES EVX INDUSTRIAL L1 L P min-max Total Production Water Total Dimensions Characteristics Code Effective capacity work volume steam content weight* product pressure H 2 O H L L1 P Model kw kcal/h kg/h bar lt lt kg mm mm mm mm EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , EVX , Technical data with bar Design pressure 307

7 INDUSTRIAL PLANT ANCILLARIES PMX STandby THERMAL OIL PUMPING Main features Standby thermal oil pumping set contains: - electric pump directly coupled to electric motor by joint, cast iron body, steel shaft with auto cooling mechanical seal, placed on support - 2 flow start valves in spherical cast iron with sealing metal bellows, mounted on suction and delivery. - steel filter mounted on pump suction - pump suction manometer complete with steel interception valve. - drain valve 308

8 + LEVEL - + LEVEL - VEO THERMAL OIL EXPANSION VESSEL Design pressure 5 bar PLANT ANCILLARIES VEO INDUSTRIAL The thermal oil expansion vessel is designed to absorb the volumetric changes of oil caused by temperature variation. Its composition consists of a horizontal pressurized vessel with nitrogen. The pressure ranges from 1 bar with cold oil up to 4 bar with 280 C oil. The tank is conform with the PED norm, built from carbon steel Fe KW UNI 5869/75, externally varnished VEO is provided with ancillaries necessary for pressure and level automatic control. Selectors, fuses, and expansion lights are located in the control panel of the OPX heater. Standard equipment - PED 97/23/CE certified safety valve - level indicator - oil supply level control system containing: - float level controller with integrated low level alarm - oil load pump - supply nitrogen system for pressure control containing: - nitrogen manifold - manometer - pressure gauge - nitrogen feed valve - security pressure gauge - 2 nitrogen solenoid valves - 2 no return valves H4 H P L4 L Design Design Total Total Characteristics Code H H4 L L4 P pressure temperature volume weight product Model bar C lt kg mm mm mm mm mm VEO VEO VEO VEO VEO VEO VEO VEO VEO

9 THERMAL OIL STORAGE TANK PLANT ANCILLARIES INDUSTRIAL Horizontal cylindrical double skin design, for the collection and the storage of the oil volume contained in the heater and in the circuit. Built in mild steel with external bitumen lining, complete with bottom valve, manhole and nozzle for the connection to the plant. L D Outer shell Characteristics Code Total volume Total length Weight diameter product Model lt mm mm kg THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT THERMAL OIL STORAGE TANK LT

10 INDUSTRIAL SYSTEM LAYOUTS System Diagram of thermal oil closed direct circuit for OPX boilers TE CI Description: 1. Thermal oil heater 2. Pump 3. Closed expansion vessel 4. Nitrogen collector 5. Oil storage tank 6. Oil load pump 7. Start flow valve 8. Filter 9. Electrical panel. 10. Level indicator 11. Safety valve. Shut-off valve 13. Level indicator 14. Electrovalve 15. Nitrogen relief pressure gauge 16. Security manometer 17. Nitrogen load pressure gauge 18. Manometer 19. Nitrogen bottle 20. Use 21. Expansion vessel connection 22. Drain 23. Diathermic oil delivery 24. diathermic oil return CI: System load TE: Expansion tube System Diagram of Thermal oil closed circuit with evaporator, OPX boiler TE CI Description: 1. Thermal oil heater 2. Pump 3. Closed expansion vessel 4. Nitrogen collector 5. Oil storage tank 6. Oil load pump 7. Start flow valve 8. Filter 9. Electrical panel. 10. Level indicator 11. Safety valve. Shut-off valve 13. Level indicator 14. Electrovalve 15. Nitrogen relief pressure gauge 16. Security manometer 17. Nitrogen load pressure gauge 18. Manometer 19. Nitrogen bottle 20. Three way valve 21. Pressure gauge limits 22. Manometer 23. Security manometer 24. Security probe 25. Steam press 26. Evaporator supply 27. Drain 28. Level regulator probe 29. Expansion vessel connection 30. Drain 31. Diathermic oil delivery 32. diathermic oil return 33. Evaporator CI: System load TE: Expansion tube 320 More diagrams can be downloaded from the designated area of website

11 SYSTEM LAYOUTS INDUSTRIAL System Diagram of diathermic oil closed circuit with evaporator, boilers OPX REC model TE CI Description: 1. Thermal oil heater 2. Pump 3. Closed expansion vessel 4. Nitrogen collector 5. Oil storage tank 6. Oil load pump 7. Oil flow shut-off valve 8. Filter 9. Expansion vessel connection 10. Level indicator 11. Safety valve. Shut-off valve 13. Level indicator 14. Electrovalve 15. Nitrogen relief pressure gauge 16. Security manometer 17. Nitrogen load pressure gauge 18. Manometer 19. Nitrogen bottle 20. Three way valve 21. Pressure gauge limits 22. Manometer 23. Security manometer 24. Security probe 25. Steam press 26. Evaporator supply 27. Drain 28. Level regulator probe 30. Drain 31. Diathermic oil delivery 32. diathermic oil return 33. Evaporator/other function CI: System load TE: Expansion tube Direct closed circuit layout for thermal oil plant, for thermal oil heater model OPX REC TE CI Description: 1. Thermal oil heater 2. Thermal oil pump 3. Closed expansion vessel 4. Nitrogen manifold 5. Oil tank 6. Oil filling pump 7. Oil isolating valve 8. Filter 9. Expansion vessel fitting 10. Level indicator 11. Safety valve. Non return valve 13. Level regulator 14. Solenoid valve 15. Nitrogen vent pressure switches 16. Safety pressure switch 17. Nitrogen input pressure switches 18. Manometer 19. Nitrogen cylinder 20. User application 21. Drain 22. Thermal oil flow 23. Thermal oil return CI: Plant water feeding TE: Expansion pipe More diagrams can be downloaded from the designated area of website 321

12 ICI Caldaie S.p.A. is a company with over 50 years of history and experience in energy management and heat production. It was founded in 1958 as a manufacturing company for the production of steel boilers, an area in which today, it holds a production leadership position on a global level, supplying boilers designed to produce high efficiency energy in commercial and industrial sectors. Based on this rare competence, ICI Caldaie has obtained a good reputation in the international market. In the last 10 years, the company has developed new technology and new services regarding energy, in synergy with strategic partners. It is a European and Italian leader in industrial and residential heat production systems; the cornerstones of this development are energy efficiency, environmental sustainability and cost savings for the user. Energy efficiency, environmental sustainability and cost savings are the crucial points in the new era of technology. The company can rely on a European and worldwide network of skills and partnerships. It has its headquarters in Verona and different branches abroad: Spain (Madrid), Romania (Iasi), China (Beijing), Russia (Moscow), Kazakhstan (Almaty), United Kingdom (Westbury), U, S, A, (Los Angeles). International success was achieved by respecting high quality standards, as confirmed by certifications obtained over the years. ICI Caldaie Spa certifications: SYSTEM CERTIFICATIONS CERTIFICATION YEAR DESCRIPTION Quality Certification ISO ICI Caldaie Spa Quality Management System is aimed at improving the operating mode of the company, by increasing market shares, reducing costs and ensuring better risk management, while achieving higher customer satisfaction: this is our ambition and our constant goal. A quality management system provides the necessary infrastructure for monitoring and improvement performance, in any chosen area. Environmental Certification ISO Certification on health and safety of workers OHSAS PRODUCT CERTIFICATIONS 2014 Environmental management system implementation enables ICI Caldaie Spa to identify, manage and improve its own interactions with the environment, minimizing them. Reference standard - UNI EN ISO 14001, internationally recognized - describes the virtuous attitude that ICI Caldaie Spa intends to pursue so that environmental performance improvement is concrete and perceived by all concerned parties, consequently improving relations with their suppliers, customers, stakeholders, and with local communities that live near the certified production site. The final system certification obtained by the company in chronological order refers to the achievement of OHSAS certification on health and safety of workers in accordance with standard BS OHSAS 18001: The desire to obtain OHSAS certification indicates the importance that the company wants to assign to the issues related to the health and safety of their workers, well beyond mandatory compliance with national law on health and safety in the workplace, adopting a purely voluntary Health and Safety Management System. ICI Caldaie, with the latter piece, is going to become more of a reliable partner for its stakeholders, with a monitored production process in terms of environmental impact, in an environment that is more safe, healthy and wholesome. STAMP-H STAMP-S STAMP-U Heating Boilers, except for cast iron and cast aluminum boilers, as per ASME code sect. IV Power boiler construction (steam and hot water) as per cod. ASME Sect. I Pressure vessels construction in accordance with ASME code section. VIII Div.1 CE OTHER CERTIFICATIONS SELO EurAsEC TR - TS UkrSepro Module D dir. 97 /23 EC PED: Steam and hot water boilers are constructed and tested in accordance with form D of PED assurance quality system ) ICI Caldaie is accredited with ML Manufacture License for exporting B category boiler (up to 2.5 Mpa of pressure) to the Chinese market ICI Caldaie has the new TR-TS certification to export boilers to the Russia, Belarus and Kazakhstan market, as defined by the Eurasian Customs Union (EurAsEC or EvrAzES) "TS TR" ICI Caldaie has Ukrainian certification UkrSepro to export boilers to the Ukrainian market. 3

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