REPAIR PARTS. GCVC 80% 2-Stage Variable Speed Downflow Horizontal Furnace. This manual is to be used by qualified technicians only.

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1 REPAIR PARTS GCVC 80% 2-Stage Variable Speed Downflow Horizontal Furnace GCVC80603BXBC GCVC80803BXBC GCVC80805CXBC GCVC81005CXBC This manual is to be used by qualified technicians only Goodman Manufacturing Company, L.P. 5 San Felipe St., Suite 500 Houston, TX November 2016

2 Important Information Index Functional s List Illustration and s Views shown are for parts illustrations only, not servicing procedures Text Codes: AR - As Required NA - Not Available - Not Shown See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Goodman Manufacturing Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Manufacturing Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Goodman Manufacturing Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Homeowner Support Goodman Manufacturing Company, L.P Kermier Road Waller, Texas Telephone Facsimile For assistance outside the U.S.A. contact: International Division Goodman Company, Manufacturing L.P. Company, L.P Security Kermier Way Road Waller, Houston, Texas Telephone Facsimile 2

3 Functional s 0130F00049 AIR PRESSURE SWITCH (M3, M4) 0130F00541 DATA, FURNACE PCB (M1) 0130F00544 DATA, FURNACE PCB (M4) 0130F00543 DATA, FURNACE PCB (M3) 0130F00542 DATA, FURNACE PCB (M2) 0130F00571 DUAL STAGE PRESSURE SWITCH (M2) 0130F00010 FLAME SEOR 0130M00141 INDUCTOR, 5.9 AMPS (GMPE100-4) (M3, M4) INTERLOCK SWITCH 0130F00067 LIMIT-RED (M3, M4) MANUAL RESET R.O.S. LIMIT (QTY 2) 0131M00270 MOTOR, 1/2 HP, SERIAL ECM (M1, M2) 0131M00271 MOTOR, 3/4 HP, SERIAL ECM (M3, M4) 0131M00781P MOTOR, VENT 2-STAGE PCBKF104 PCB, CONTROL, FURNACE 0130F00071 PRESSURE LIMIT SWITCH (M1) B13700 PRESSURE SWITCH, PINK (M1) 0130F00038 PRIMARY LIMIT - LT BLUE 120º (AUX) 0130F00036 PRIMARY LIMIT - PINK (M2) 0130F00008 SINI IGNITOR 0130M00140 TRAFORMER 120V TO 24V, 40VA 0130M00140 TRAFORMER 120V TO 24V, 40VA 0M00028 VALVE,GAS(HW)VR92 Expanded Model Nomenclature M1 - GCVC80603BXBC M2 - GCVC80803BXBC M3 - GCVC80805CXBC M4 - GCVC81005CXBC 01F00007 GOODMAN NAMEPLATE 3

4 Wrapper Assy 4

5 Wrapper Assy Image 1: F00190DG 01F001DG 01F00142DG 01F00143DG 01F00123DG 01F00124DG 0130M F F00571 B13700 B F F F009DG 01F00120DG B F00007 Expanded Model Nomenclature M1 - GCVC80603BXBC M2 - GCVC80803BXBC M3 - GCVC80805CXBC M4 - GCVC81005CXBC FURNACE BOTTOM 17.5" (M1, M2) FURNACE BOTTOM " (M3, M4) TOP 17.5" (M1, M2) TOP " (M3, M4) BLOWER ACCESS DOOR 17.5" (M1, M2) BLOWER ACCESS DOOR " (M3, M4) TRAFORMER 120V TO 24V, 40VA AIR PRESSURE SWITCH (M3, M4) DUAL STAGE PRESSURE SWITCH (M2) PRESSURE SWITCH, PINK (M1) VIEW PORT BUSHING-BLOWER DOOR DOOR, INNER 17.5" (M1, M2) DOOR, INNER " (M3, M4) CONTROL ACCESS DOOR 17.5" (M1, M2) CONTROL ACCESS DOOR " (M3, M4) CHIMNEY TRAITION TOP J-BOX COVER J-BOX UNIVERSAL BUSHING WITH SLICE INTERLOCK SWITCH GOODMAN NAMEPLATE 5

6 Blower Assy 6

7 Blower Assy Image 1: M M00141 PCBKF104 01F F M M M M F M M00039 B B F00068 B M00320 M M B F F F F F F00066 Expanded Model Nomenclature M1 - GCVC80603BXBC M2 - GCVC80803BXBC M3 - GCVC80805CXBC M4 - GCVC81005CXBC GROMMET-HORSESHOE TRAFORMER 120V TO 24V, 40VA INDUCTOR, 5.9 AMPS (GMPE100-4) (M3, M4) PCB, CONTROL, FURNACE BRACKET, CONTROL HEAT SHIELD MOTOR, 1/2 HP, SERIAL ECM (M1, M2) MOTOR, 3/4 HP, SERIAL ECM (M3, M4) WHEEL, BLOWER (10 X 10) (M3, M4) WHEEL, BLOWER (10 X 8) (M1, M2) PRIMARY LIMIT - LT BLUE 120º (AUX) MOTOR MOUNT BAND (M1, M2) MOTOR MOUNT BAND (HEAVY DUTY) (M3, M4) MOTOR MOUNT ARM (M1, M2) MOTOR MOUNT ARM (HEAVY DUTY) (M3, M4) POWER HARNESS WASHER, FLAT 1/4 ID X 1 OD (QTY 3) HEX HEAD ALL THREAD TAP BOLT SCREW-TC 1.25" (QTY 3) TC SCREW 1.25" (QTY 3) LOCKNUT, NYLON, IERT 1/4, 20 CONTROL HARNESS BLOWER HOUSING 10 X 10 (M3, M4) BLOWER HOUSING 10 X 8 (M1, M2) BLOWER BLOCK-OFF 10 X 10 (M3, M4) BLOWER BLOCK-OFF 10 X 8 (M1, M2) DATA, FURNACE PCB (M1) DATA, FURNACE PCB (M2) DATA, FURNACE PCB (M3) DATA, FURNACE PCB (M4) INDUCER HARNESS ASSY 7

8 Heat Exchanger Assy 8

9 Heat Exchanger Assy Image 1: F F F F F F F F F M00781P 0M F F F B F F F F F F F F F F F F F F00005 DY F F00065 Expanded Model Nomenclature M1 - GCVC80603BXBC M2 - GCVC80803BXBC M3 - GCVC80805CXBC M4 - GCVC81005CXBC HEAT EXCHANGER ASSY (M2) HEAT EXCHANGER ASSY (M4) HEAT EXCHANGER ASSY (M1) HEAT EXCHANGER ASSY (M3) 17.5" COLLECTOR BOX 1.375" DIA (M1) 17.5" COLLECTOR BOX 1.500" DIA (M2) " COLLECTOR BOX 1.437" DIA. (M3) " COLLECTOR BOX 1.75" DIA (M4) CHIMNEY TRAITION BOTTOM MOTOR, VENT 2-STAGE VALVE,GAS(HW)VR92 MANIFOLD (M1) MANIFOLD (M2, M3) MANIFOLD (M4) ORIFICE (QTY 3) IHOT BURNER ASSY 3" (QTY 3) BURNER BRACKET 3B (M1) BURNER BRACKET 4B (M2, M3) BURNER BRACKET 5B (M4) BURNER BOX TOP 3 CELL (M1) BURNER BOX TOP 4 CELL (M2, M3) BURNER BOX TOP 5 CELL (M4) MANUAL RESET R.O.S. LIMIT (QTY 2) BURNER BOX SIDE (QTY 2) SINI IGNITOR FLAME SEOR LIMIT-RED (M3, M4) PRESSURE LIMIT SWITCH (M1) PRIMARY LIMIT - PINK (M2) ORIFICE SHIELD 3 CELL (M1) ORIFICE SHIELD 4 CELL (M2, M3) ORIFICE SHIELD 5 CELL (M4) VENT MOTOR GASKET 17.5" (M1, M2) VENT MOTOR GASKET " (M3, M4) VENT MOTOR CAPACITOR WIRE HARNESS WIRE HARNESS ASSY 9

nufacturing Company, L.P San Felipe, Suite 500

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