Rapide Gas Boilers BRG 80 BRG 120 BRG 200

Transcription

1 Rapide Gas Boilers BRG 80 BRG 120 BRG 200 Spare Parts

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4 Issue 10 Date Nov 94

5 Rapide Gas Boilers BRG 200 Spare Parts

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7 Issue 10 Date Nov 94

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11 Key Nº Description Part Nº 10 WATER VALVE (WITHOUT ITEMS 101 & 102) BVE7, BVE10, BVE14, BVE22, and BVS ALL OTHER MODELS FLOAT FLOAT ROD BRG BRG80, BRG120 BRS180, BRS300 BRE2.7, BRE 5 BRE7.4, BRE BREC ALL OTHER MODELS FLOAT LEVER '0' RING PIVOT SCREW WASHER VALVE HEAD ASSY PUSH ROD FLUTED SPINDLE BVE 7, BVE 10, BVE 14 BVE 22, and BVS ALL OTHER MODELS WASHER BODY BVE 7, BVE 10 BVE 14 BVE 22, and BVS ALL OTHER MODELS WASHER JUMPER SPRING CAP VALVE BASE ASSY. (COMPLETE) HORIZ. (RAPIDE) BOILERS (FOR VERTICAL BOILERS) ORDER SEPARATE COMPONENTS ONLY) 20 PIN VALVE WASHER NUT GLAND PACKING (36 METRE ROLL) (1 METRE LENGTH) SPINDLE WASHER

12 Key Nº Description Part Nº 30 WATER FILTER ASSY (REPLACEMENT KIT FOR OLD STYLE AS ILLUSTRATED) A WATER FILTER ASSY (NEW TYPE) WASHER (OLD TYPE) WASHER FILTER (OLD TYPE) FILTER CARTRIDGE (REPLACEMENT KIT FOR OLD STYLE FILTER AS ILLUSTRATED) A FILTER CARTRIDGE (NEW TYPE) WATER REGULATOR DIAPHRAGM WASHER WASHER CONTROL SCREW COMPLETE NUT COVER SCREW SCREW SPINDLE TEE WASHER SCREW SPRING SPRING PLATE SIGHT GLASS VALVE (TOP) NUT WASHER GUARD PLATE SPINDLE ASSY '0' RING SIGHT GLASS VALVE (BTM) GUARD PLATE SERVICE KIT FOR WATER VALVE (ITEM 10) (CONTAINS ITEMS 104, 105,106, 108, 109, 110, 112,113, 114). RE-WASHEW SET FOR WATER REGULATOR (ITEM 40) (CONTAINS ITEMS 401, 402, 403, ).

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14 ETI.PC.332 Page 1 of 4 ENGINEERING TECHNICAL INSTRUCTION. Dismantle / Installation Instructions for BRG200 Thermocouple Pilot Upgrade Kit (nat) & (lpg) Dismantling Sequence. 1. Disconnect all services. 2. Remove Access Cover. 3. Remove Gas Feed Retaining Bar from Access Surround. 4. Disconnect Gas Feed Pipe from Gas Regulator and Burner. 5. Disconnect Pilot Feed Pipe from Flame Failure Valve and Pilot. 6. Remove Coupling from Flame Failure Valve. 7. Disconnect Pilot Generator terminals from rear of Flame Failure Valve. 8. Remove Burner from Boiler. 9. Remove Pilot Generator from Burner assembly. Installation Sequence (Pilot Upgrade Kit or ). 1. Connect Elbow and M10 Nut to the Pilot Assy (as per fig.1). 2. Assemble Pilot Burner and Thermocouple together (as per fig 1). 3. Assemble Pilot Burner / Thermocouple assembly to Burner and replace under Boiler (as per fig1). 4. Connect Pilot Pipe to Thermocouple (as per fig 1). 5. Connect Pilot Pipe to flame Failure Valve using 6mm Olive and Tubing Nut. 6. Reconnect Gas Feed Pipe to Gas Regulator and Burner. 7. Assemble Thermocouple parallel to the Pilot Pipe using cable ties and connect to the rear of the Flame Failure Valve (as per fig.2) 8. Reassemble Gas Feed Retaining Bar to Access Surround. 9. Replace Access Cover and retest appliance. Date 6 May 06 A EU7349 B EU7914

15 ETI.PC.332 Page 2 of 4 Figure 1. (View inside Access Surround) Pilot Burner (nat) (lpg) M10 Nut Elbow Pipe Thermocouple Date 6 May 06 A EU7349 B EU7914

16 ETI.PC.332 Page 3 of 4 Figure 2. (View from the top) Thermocouple Tubing Nut PFM-E-24-5 & 6mm Olive PFM-E-24-4 Date 6 May 06 A EU7349 B EU7914

17 ETI.PC.332 Page 4 of 4 Kit Thermocouple and pilot burner upgrade NATURAL GAS ONLY Part No. Description Qty Polybag 30 x 12 1 ETI-PC-332 Installation Instruction 1 EP-E-1-37 Cable Tie 4 PFM-E mm Nut Black Technigas 123/352 1 PFM-E mm Olive Black Technigas 123/ Elbow M10 / 6mm M10 Thin Nut Pilot Burner Thermocouple Pipe FF Valve to Pilot 1 Kit Thermocouple and pilot burner upgrade LPG GAS ONLY Part No. Description Qty Polybag 30 x 12 1 ETI-PC-332 Installation Instruction 1 EP-E-1-37 Cable Tie 4 PFM-E mm Nut Black Technigas 123/352 1 PFM-E mm Olive Black Technigas 123/ Elbow M10 / 6mm M10 Thin Nut Pilot Burner Thermocouple Pipe FF Valve to Pilot 1 Note. Only difference between the two above kits is the Pilot Burner. Date 6 May 06 A EU7349 B EU7914

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19 Always quote Model No. & Serial No. (from data label) and correct Part No. when ordering spares ISSUE 11 DATE May 2006 ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO 1 FUME DISPERSER BOILER SHELL FUME STANDARD WATER & GAS COCK 3 NUT & BOLT CONTROL ASSY 4 WASHER NATURAL GAS FUME EXTENSION LPG. & SIMULATED TG PLUG CONNECTION S/A WASHER FLANGE GASKET RELIEF VALVE BOILER CLAMP PRESSURE GAUGE NUT * LEVEL DETECTOR TYBE ASSY WATER VALVE COMPLETE * FLANGE SEAL GAUGE EXTENSION * MOUNTING FLANGE ASSY PRESSURE GAUGE * LEVEL DETECTOR ASSY PRESSURE GAUGE WASHER * NUT SIGHT GLASS * O RING SIGHT GLASS WASHER TEST NIPPLE SIGHT GLASS CAP ACCESS SURROUND CONNECTION S/A ACCESS COVER FIBRE WASHER LIGHTING INSTRUCTION LBL CONNECTION S/A PIVOT PIN VALVE COMPLETE PUSH-ON FIX WASHER CONNECTION S/A 22 SCREW SCM-E (NATURAL GAS WITH CLOCK) NUT NUM-E CONNECTION S/A 24 WASHER WAM-E -8-5 (NATURAL GAS WITH CLOCK) DRAIN COCK AUTO GAS CONTROLLER PILOT JET (SERIAL NUMBER 77 ELBOW ONWARDS) NATURAL GAS (0.015) COUPLING (COMPLETE LPG (0.008) WITH ITEM 79) CONVERSION KIT THERMOCOUPLE 79 OLIVE AND PILOT BURNER (PRIOR TO SERIAL NUMBER ) NATURAL GAS RELAY VALVE COMPLETE LPG INSULATION PAD WATER FILTER CARTRIDGE THERMAL CUT-OUT (UP TO ) 90 GAS REGULATOR COMPLETE CONNECTION S/A SCREW BENT COUPLING 902 COUPLING (INCLUDES ITEM 34) NUT BRASS OLIVE DIAPHRAGM ASSY BURNER ASSY WASHER INJECTOR 906 BY PASS SCREW NATURAL GAS DIAPHRAGM PLATE L.P.G SPRING SIMULATED TG NUT CABLE TIE EP-E O RING CONNECTION TUBE ITEMS NOT ILLUSTRATED 40 WATER REGULATOR COMPLETE BOILER SEATING PAD 2 OFF STUD COUPLING RE-WASHER SET BEFORE use (COMPRISES ITEMS 13, 15, 18, 21, 52, 55, 104, 112, AFTER use ,114, 301, 302, 401, 403, 411 AS SHOWN ON SHEET 42 BRASS OLIVE PFM-E NO ) 46 FLAME FAIL VALVE WATER PRESSURE REDUCING BEFORE use F/F VALVE KIT VALVE ADJUSTABLE AFTER use F/F VALVE GAS GOVERNOR ½ INTERRUPTER DEVICE FUME STANDARD GUARD CONNECTION S/A END PLATE S/A *WATER FILTER CARTRIDGE (AFTER ) * TO CONVERT FROM FLOAT SWITCH LOW LEVEL DETECTOR TO THERMAL CUT OUT (ITEM 84) USE KIT