Terlotherm Scraped Surface Heat Exchanger. PDF created with pdffactory Pro trial version
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1 Terlotherm
2 Why inline instead of batch? Constant product quality Lower labor costs Inline cleaning CIP Inline sterilization SIP Higher production capacity Bacteriological safety HTST = Less heat damage Terlotherm
3 The right heat exchanger for the right application Required heat transfer system Tubular Scraped surface Plate Increasing complexity product Terlotherm
4 Terlotherm General information Terlet NV founded in 1917 Terlotherm designed in the late 1970 s Large installed base 1500 units world wide Basic design fruit pasteurization without product damage Based on Terlet s s unique bottom driven design Major advantages compared to kettle cooking
5 Terlet innovation Static triple tube Product Traditional SSHE Medium
6 Terlotherm Conventional heat transfer systems Single Tube- Scraped Surface Static triple tube
7 Terlotherm NEW Terlotherm Double Wall Design SSHE
8 Terlotherm working principle Double heat exchanging walls Terlotherm De-acceleration chamber Bottom driven Tangential inlet
9 Terlotherm T 2 T 1 T 0 T½ Heat Exchanging Surface Heat Exchanging Surface 47 sq/ft. 27 sq/ft. 11 sq/ft. 6.5 sq/ft. 4.4 m m m m 2
10 Terlotherm Advantages of a Terlotherm Superior precision control of the process Reduce production costs while improving product quality Double wall design = higher production capacities with lower pressure drop Adaptable to automatic C.I.P. cleaning Simple and quick manual cleaning Process high viscosity or large particulate products Process sensitive or complex products without damage Lower manpower and energy costs to operate Quick change over/cleaning for multi-product flexibility
11 Terlotherm Advantages of a Terlotherm Vertical floor mounted = small foot print design Gear box & motor bottom mounted = easy service, hygienic (1) single shaft seal which is not disturbed when opening top lid (1) single bearing & shaft in a cartridge design Scraper blades can be removed without special tools Low RPM operation = low maintenance Low pressure operation Solid construction design
12 Terlotherm Applications Product could be any flowing substance which can be transported by a pump Soups & Sauces Meat processing Dairy Mashed potato Fruit Chemical / Pharma Confectionary
13 Soups & sauces Sauces Dressing Salsa Humus Soup Terlotherm
14 Dairy Milk concentrate Cheese spread Curd Terlotherm
15 Fruit & Vegetables Yoghurt fruit Pie filling Vegetable puree Fruit puree Ice-cream fruit Jam / Marmelade Terlotherm
16 Confectionary & Pastry Fat crème Rework Chocolate Bon Bon Filling Caramel Terlotherm Fondant Fruit filling
17 Meat Processing Terlotherm Mechanically Deboned Meat Sausage Pasteurization
18 Potato Mash Terlotherm Waffles Croquettes Ready to eat mash
19 Pharma & Chemical Lotion Cream Candle wax Terlotherm
20 Terlotherm proventechnology ¾inch Regular SSHE Terlotherm
21 Cleaning & Sanitation CIP + CIP -/- Terlotherm
22 Ketchup & Mayonnaise Line Terlotherm
23 Regular 9000 lb/hr SHHE sauce pasteurisation line M M M M M M M M M 9 Motors & Gear boxes 18 Mechanical seals Hydraulic system to open units Seal disturbance when opening units High pressure drop
24 Terlotherm 9000 lb/hr sauce pasteurization line Product Product M M M 3 Motors & Gear boxes 3 Mechanical seals No hydraulic system to open units No seal disturbance when opening units Low pressure drop
25 Comparison of Investment & Maintenance Costs On an 9,000-lb/hr process line System Conventional SSHE Terlotherm Square footage per unit 9 47 Number of Units 7 3 Cost Per Unit 45, , Total Capital Cost 315, , Number of Mechanical Seals 14 3 Cost per Mechanical Seal 1, , Times per year seal replaced 3 1 Yearly Seal Cost Parts Only 79, , Man-hours per seal replacement 2 1 Total Yearly Hours 84 3 Cost per $ , st Year cost 399, , Yearly cost after initial first year 84, , Cost estimates do not include piping, motors, and additional labor, etc. which make the cost savings of the Terlotherm even higher.
26 Terlotherm reference list ConAgra Foods Nestlé Oscar Mayer Kerry Foods Hershey Heinz Procter & Gamble Unilever M&M Mars Sara Lee Schering-Plough McCain Foods Hak Carl Kuhne Develey Wyeth Gervais Danone Unigate Effem Masterfoods Verkade Friskies Dove International Dr. Oetker Hero Hazlewood Northern Star Foremost Dairies Numico George Adams Kraft Langese-Iglo Dairygold Osem The Sauce Company Iffco Wander Park 100 Foods Intervet Bayer Beiersdorf Philip Morris Campina Terlotherm
27 Thank You For the opportunity of sharing this presentation with you. We look forward to working with you in the future.
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