REPLACEMENT PARTS PRICE SHEET
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- Kimberly McCormick
- 6 years ago
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1 RPPS-2R EFFECTIVE: JUNE 1, 2015 REPLACEMENT PARTS PRICE SHEET NOTE: This replacement parts sheet contains those items most frequently required as replacement parts. For Price and availability of parts not listed, please contact the Smith Customer Service Department at (413) INDEX PAGE Commercial Repair Parts Warranty...2 Terms & Conditions...3 GC GBX Series GVX Series GSX Series HE Series A/19HE Series A/28HE/RTSHE Series DISCONTINUED GB100 Series GV100 Series Conversion Kits...29 GS110 Series GT Series GT Series GB200 Series GB250 Series GB300 Series BB G300 Series Series Mills Mills Mills Seals & Locknuts...61 Miscellaneous...62 Accessories...63 Complete Combustion Chamber For Mills Boiler...64 Mills Complete Jacket Replacements Series Series...66 TEL. (413) FAX (413)
2 COMMERCIAL REPLACEMENT PARTS WARRANTIES LIMITED WARRANTY FOR CAST IRON BOILER SECTIONS SOLD FOR INDUSTRIAL, COMMERCIAL BUSINESS, OR OTHER NON-CONSUMER USAGE. This warranty statement is effective after May 1, 2005 and supersedes all other warranties, including those contained in other documents which might be included with this merchandise. The warranty applies only to the original owner at the original place of installation. Smith warrants to the owner at the original place of installation that the cast iron boiler sections were free of defects in material and workmanship when shipped, and will remain free of defects under normal usage from the date of original boiler lightoff, for a period of one year from date of startup. In the event that the boiler sections, upon examination by Smith should be proven to the satisfaction of Smith to be defective in material or workmanship during the warranty period, Smith will repair or replace at its option the defective cast iron sections. The owner should perform the following in order to insure prompt warranty service: 1. Notify the installer, who in turn should notify the distributor, promptly upon discovery of a condition believed to be caused by a defect in manufacture. Failing this, the owner should notify Smith 260 North Elm Street, Westfi eld, Massachusetts in writing, giving full particulars in support of the claim. 2. Make available for inspection to Smith or its representative the parts alleged to be defective.,and if requested by Smith ship said parts prepaid to Smith 260 North Elm Street, Westfi eld, Massachusetts, for inspection or repair. EXCEPTIONS AND EXCLUSIONS 1. This Warranty covers cast iron boiler sections only. Other cast iron parts are specifi cally not warranted. The burner, jacket, controls and other auxiliary equipment furnished by Smith but purchased from others shall be limited to that manufacturer's warranty, if any. 2. This Warranty does not include expenses for removal or reinstallation. The user will be responsible for the cost of replacement of the defective part, and all labor and material necessary to the exchange. Replacement material will be invoiced to the Distributor in the usual manner and will be subject to adjustment upon proof of defect. 3. Nothing herein shall be construed as a guaranty of workmanship of any installer installing Smith cast iron boilers, or as imposing on the Company any liability of any nature for unsatisfactory performance caused by faulty workmanship in installation, which liability is expressly disclaimed. 4. This Warranty will not apply if the boiler is structurally altered; is used or operated at over its rated capacity; or is not maintained in accordance with Smith's recommendations or the accepted good practice of the industry as defi ned by the Hydronics Institute, A.S.M.E. or other accepted authority. 5. This Warranty will not apply if the boiler has been damaged as a result of: fi re or other casualties; fl ooding or exposure to the elements; settlement, distortion, collapse or cracking of any foundation area, beams or pipes surrounding the boiler; improper or negligent installation, service or operation (including but not limited to the following improper burner adjustment, control setting or maintenance, operated with insuffi cient water, allowed to freeze; subject to fl ood conditions, or operated with chemically contaminated combustion air, or operated with water conditions and/or fuels or additives which have caused unusual deposits, corrosion, erosion, deterioration in or on the cast sections or other boiler components). 6. This Warranty applies only to boilers installed within the continental limits of the United States and Canada. 7. In order for this Warranty to be effective: A. The boiler must have been properly installed in strict accordance with Smith Installation Instructions furnished with the boiler. B. The boiler must have been serviced annually by a licensed contractor and proof of such service must be provided with warranty claim. This service must include but is not limited to fi reside cleaning and proper burner adjustment with combustion testing. Proof of service must include combustion test reports showing gross stack temperature, CO 2, CO and smoke reading. C. Boiler sections must not have been damaged in handling, shipment or installation. The determination of damage in handling or installation is considered judgement of Smith and such decision shall be fi nal. 8. In no case shall Smith's liability exceed the original selling price of the product found to be defective. 9. THIS WARRANTY IS IN LIEU OF ALL EXPRESS WARRANTIES OF ANY KIND. THE REMEDIES UNDER THIS WARRANTY ARE EXCLUSIVE AND Smith NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER OBLIGATIONS. IN NO EVENT SHALL Smith BE LIABLE UNDER THIS WARRANTY OR OTHERWISE IN ANY MANNER FOR ANY INCIDENTAL, REMOTE OR CONSEQUENTIAL DAMAGES RESULTING FROM BREACH OF THIS WARRANTY OR CONDITION IMPLIED BY LAW OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. 10. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state. 2
3 TERMS AND CONDITIONS OF SALE REPLACEMENT PARTS PRICE SHEET PRICES: All prices herein quoted supersede all prior quotations and are subject to change without notice. All quotations made and orders accepted are upon the express provision that prices to be charged are those in effect at time of shipment. No obligation is assumed by the Corporation to sell, to anyone holding this book, any of the items listed herein at the prices stated. TERMS: Invoices dated from the fi rst to the 25th of the month inclusive will be subject to a cash discount of 2% if paid on or before the 15th of the month following and will be due net on the next succeeding day. Invoices dated the 26th to the end of the month will be considered dated the fi rst of the following month and will be subject to 2% cash discount as outlined above. The 2% cash discount is to be computed on the total amount of the invoice before any additions or deductions for transportation, and/or sales taxes are applied. Invoices not paid within 30 days after the period for taking the 2% discount ends, will be charged at the legal rate of interest on outstanding invoices beginning as of the end of the discount period. An order for items which totals less than $25.00 will be shown on the invoice at $25.00 minimum. Freight allowances hereinafter specified must be deducted from invoice before applying cash discount. Prepaid freight or cartage charges paid by us and added to invoice are not subject to cash discount. ACCEPTANCE OF ORDERS: Your acceptance, in writing, of our quotation constitutes a contract subject only to the approval, in writing, of our executive department at our offi ce at Westfi eld, Massachusetts. All orders are subject to fi nal approval of our Credit Department. If, in our sole judgement, the fi nancial condition of the buyer warrants such action, we shall have the absolute right, at any time, on any fi lled or unfi lled portion of any order with the buyer, to alter or withdraw or fi x the limits of credit extended, or to require cash payment before delivery, or satisfactory security in advance, without releasing buyer's obligation to accept. No failure of seller to exercise any right accuring from any default of buyer shall impair seller's right in case of any subsequent default of buyer. Cancellation of orders, or any part thereof, will not be effective unless accepted by us in writing over the signature of our executive department at our offi ce at Westfi eld, Massachusetts. No waiver by either party of any defaults shall be deemed a waiver of any subsequent default. We shall not be responsible for any claim of damages for any errors in executing oral instruction. TAXES: Buyer's shall pay any Federal, State, Municipal or local excise, manufacturers, sales or use taxes which are or may hereafter be enacted or levied upon products sold by us. DELIVERY: Delivery dates are estimated only and not guaranteed under any conditions whatsoever. We shall in no case be responsible for any failure or delays, in whole or in part, in manufacturing, making shipments or deliveries, or otherwise caused by any conditions, of any nature whatsoever, whether within or beyond our control, and in no event for any damages whatsoever. All orders are accepted subject to delays on account of government requirements, strikes, accidents or other causes beyond our control. The responsibility of this Company ceases upon delivery of goods in good order to transportation companies. CLAIMS: As all goods are shipped at buyer's risk, they should be examined carefully before signing delivery receipts. If transportation company tenders delivery of goods in bad order, buyer should insist on carrier's agent making notation of conditions on freight bills, thus enabling buyer to secure prompt payment of transportation claims filed by him for value of damaged material. CANCELLATION & ORDER TERMINATION: If buyer seeks to terminate any part of an order prior to delivery, buyer shall contact Smith, in writing at once. In any event, no order or part thereof shall be subject to cancellation or termination by buyer without prior written consent. Cost of special fabricated material or parts in a work-in-process state at time of requested cancellation will be charged to the buyer. RETURNED GOODS: Goods must not be returned except by special permission, and when so returned will be subject to a deduction of twenty per cent (20%) for rehandling, and all transportation charges, including freight and cartage, will be paid by shipper. Material made on special order is not subject to return. MODIFICATION: This price sheet contains all the terms and conditions with respect to the purchase and sale of the goods stated herein and the same may not be altered, modifi ed, waived, abandoned or terminated in any respect whatsoever unless and except in writing signed by one of our executive offi cers. FREIGHT TERMS No freight allowance will be made on shipments of repair parts. No allowance will be made on pick-ups. We reserve the choice of transportation facilities and shipping point. All written quotations automatically expire, unless accepted in 30 days of the date quoted, unless otherwise stipulated. ALL PRODUCTS SUBJECT TO CHANGE WITHOUT NOTICE. 3
4 GC-160 GC-160 SERIES REPLACEMENT PARTS 4 Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 1 Cable UL Ignitor CONN $ Sensor NTC 10 KOHM 1/8" Nut Zinc Coated 6MA Gasket Copper 1/8" SP.1, Silicone Pipe Silicone Tap Tee for Dry Water Condensation Screw 6X35 Zinc TC-CR Spark Generator NO Cable UL Washer Sensor NTC 10 KOHM 17 Bracket Siphon A KLIP DIAM O-Ring Siphon Copper Pipe D22 M/F 3/4"G-1"G Screw Selftapping /4" Ring Nut Pressure Switch Bracket O-Ring Primary Heat Exchanger Siphon Primary Heat Exchanger 21 Screw Selftapping , C.R.R ASME Pressure Switch Gasket EPDM Spring
5 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 23 Pressure Switch $ Bracket Pressure Switch Polyetylene Pipe L= Sealing Chamber Door "G Gasket Pump Grundfos UP 15/58U BRUTE Copper Pipe D22 Return Sealing Chamber Sensor Flue Gas Screw 4,8X19 Zinc AF TC-CR UNI Plug for Flue Air Fitting O-Ring Flue Air Fitting Plug Discharge RACCORD PP Gasket Round Sponge D.3,5 MM IP44 S Automatic Air Vent /8 Male to 1/8NPT Female Bushing Gasket EPDM D38 F20 SP $ Wall Mounting Bracket Screw Selftapping 5X50 Wood EXP Tank LT X203X80 RETT Glass Window with Gasket /8" G Gasket Fairlead 6 Poles Silicone EXP Tank Pipe Plastic Cap TPP Tank Sensor External Jacket 500X840X Door Support Door ABS Conversion Kit LP to Natural Conversion Kit Natural to LP Burner Head Extrusion Burner Head Therm. Insulation Vermiculite Gasket. Sil
6 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 60 Base Manifold Air Aluminum $ Fan $ Gasket Sil.Manifold Fan Back Flue Gas Preventer Screw Selftapping 71 O-Ring 3825 Sil X12 TC S-TT UNI Cover Manifold Air Aluminum Manifold Air Cutted Screw Selftapping Mixer Air/Gas X10 TC S-TT UNI O-Ring Selftapping Bolt O-Ring Gasket Frizite Diaphragm 9 Holes D Glass Pirex O-RING 165 NBR 3,53 X 61, Flange Bottom of the boiler for 160C and 160OC models
7 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 78 Screw Selftapping 4X8 TC S-TT UNI $ Left Ignition Electrode Right Ignition Electrode Detection Electrode Screw 5X12 Hexagonal Head Spring Mixer O-Ring Gas Pipe Gas Pipe (SIT) Gasket 3/4P Gas Pipe Screw 4X10 Zinc TC-CR Flange Gas 32X32 3/4P O-Ring Gas Valve Gas Valve SIGMA V Bolt 5X12 Cross Head Pipe D18 F/F 3/4P-3/4P SIT USA Control Knob S O-Ring Control Knob $ Front Interface Tree Potmeter-Knob Keys Rubber 3 Positions Pressure Gauge DIAM.38-1/4" PSI Gas Valve Service Switch Base Electrical Box Fairlead SX Fairlead DX Power Control Board PHC 120V Screw 4X8 Zinc Junction Board Interface OPENTERM Cover Electrical Box Fairlead 7 Exit Cover Junction Box Bottom side of the 160-B model 7
8 GC-160 GC-160 SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 110 Pipe Supply Sealing Chamber $ By-Pass Pipe $ Way Valve Motor 120V O-Ring 4075 EPDM 3,53 X 18, Plug Piston Body OT Front Therm. Insulation Spring FORCK 3V Rear Therm. Insulation Upper Piston Bracket Hexagonal Holes Short Hydronic Supply Group Bracket Hexagonal Holes Long Heating Pressure Switch Nipple OTT 3/4NPT-3/4P USA Gasket Copper 1/4P Bracket Hexagonal Hole Small Screw 5X18 Zinc 144 1/2" G Gasket TC-ES-INC UNI5931 Fairlead PA 107 Screw ASME Safety Relief Valve HILO 3,5X14,5 120 Elbow Brass 3/4P F 1/2P Connection Brass 3/4P to 1P Cover Piston Heating Connection Brass 1/2P to 1P Piston Heating Side /4" Nut Plug Brass 1/4P M with O-Ring Screw 6X8 Zinc TC-CR DIN Nipple OT 1"-22X1,5 MM Copper Pipe 1" Gas to 3/4" O-Ring 2075 EPDM 1,78 X 18, Supply Pipe (Boiler Only Units) Hydronic Return Group Hydronic Supply Group By-Pass Valve (Boiler Only Units) /4" Male Cap /2P Cap Domestic Heat Exchanger /2"-1/4" FF Brass Fitting Sensor Heat Exchanger Plug Brass 3/4P F Nut Zinc Coated 4MA Fitting D12 1/4 1/4M O-Ring 3037 EPDM 2,62 X 9, Fitting 1/4M CH Purging Pipe Plug Brass 3/8P F Purging Valve M10X Hydronic Return Group FORCK By-Pass Pipe (Boiler Only Units)
9 GBX SERIES REPLACEMENT PARTS GBX Base/Combustible Floor Pan Manifold GBX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 1 Base Assembly $ Observation Cover Door Base Blanket Seal (Specify Length) ' 5' 6' 6' 7' 1.00/ft 4 Non-Combustible Floor Pan Assembly Steel Burner Steel Burner w/standing Pilot Clip Steel Burner w/int Pilot Clip Gas Manifold 50978PB PB
10 GBX GBX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 8 Orifi ce #48 (Nat. Gas) $ 5.00 Orifi ce #49 (Nat. Gas) Orifi ce #56 (L.P.) Orifi ce #57 (L.P.) STANDING PILOT 9 Honeywell VR8200A2116 Gas Valve (NG) Honeywell VR8200C6040 Gas Valve (LP) 50221PB Honeywell VR8300A4003 Gas Valve (NG) Honeywell VR8300C4035 Gas Valve (LP) Honeywell Q314A3679 Pilot (NG) Honeywell Q314A3703 Pilot (LP) Johnson K16BA-24D Thermocouple INTERMITTENT PILOT 9 Honeywell VR8204A-2001 Gas Valve (NG) Honeywell VR8304M-4002 Gas Valve (NG) Honeywell VR8204A-2013 Gas Valve (LP) Honeywell VR8304M-4010 Gas Valve (LP) Honeywell Q348A-1002 Pilot (NG) Honeywell Q348A-1358 Pilot (LP) Ignition Module S Block Assembly , , , Gas Valve and Pilot Standing Pilot (Continuous Ignition) Gas Valve and Pilot Intermittent Ignition 10
11 GBX SERIES REPLACEMENT PARTS GBX Boiler Size Ref # Name of Part Part No List Price 13 Flue Collector/Draft Hood $ Flue Collector Blanket Seal (specify length) ' 3' 4' 5' 6' 2.50/ft 16 Jacket Assembly Hydrolevel 3200 Limit Honeywell Well Temperature-Pressure Gauge Safety Relief Valve 30 psi 50501PB Block/Draft Hood Controls/Circulator/ Vent Damper 11
12 GBX GBX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 26 Flame Roll-Out Switch 333 F $ Blocked Vent Shut-Off (Spill) Switch 50043PB Vent Damper 5" Vent Damper 6" Vent Damper 7" CONVERSION KITS Standing Pilot Natural to LP Standing Pilot Natural to LP Standing Pilot Natural to LP LP to Natural Intermittent Pilot Natural to LP Spark Natural to LP LP to Natural
13 GVX SERIES REPLACEMENT PARTS GVX Block/Base/Floor Pan/ Jacket/Flue Collector Base/Burners/Manifold 13
14 GVX GVX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 1 Block Assembly $ , , Base Assembly Observation Cover Door Base Blanket Seal (Specify Length) ' 5' 6' 6' 1.00/ft 5 Non-Combustible Floor Pan Assembly Steel Burner Steel Burner w/pilot Clip Gas Manifold 50978PB Gas Manifold 50979PB Gas Manifold Gas Manifold Orifi ce #48 Natural Gas Orifi ce #49 Natural Gas Orifi ce #56 LP Gas Flame Roll-Out Safety Shut-Off Switch Flue Collector/Fan Mount Flue Collector Blanket Seal ' 3' 4' 5' 2.50/ft 17 Fan Fasco 50212PB Jacket Assembly Honeywell VR8204A-2001 Gas Valve (NG) Honeywell VR8304M-4002 Gas Valve (NG) Honeywell VR8204A-2013 Gas Valve (LP) Honeywell VR8304M-4010 Gas Valve (LP) Honeywell Q348A-1002 Pilot (NG) Honeywell Q348A-1358 Pilot (LP) Hydrolevel 3200 Limit Hydrolevel Well Cleveland N PB Cleveland N PB Cleveland N PB Safety Relief Valve 30 psi 50501PB Temperature Pressure Gauge Ignition Module S Ignition Cable HW Relay 24 VAC Coil, DPST Zettler XC Relay Center (Old Style) Zettler ZC90341 Relay (Old Style CONVERSION KITS Natural Gas to LP $ LP to Natural Gas
15 GSX GSX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 1 Block Assembly $2, , , , Base Front Panel 50324PB
16 GSX GSX SERIES REPLACEMENT PARTS Boiler Size Ref # Name of Part Part No List Price 12 Base Rear Panel 61180PB 1 1 $ PB PB PB Burner Access Panel 50271PB PB PB PB Burner Tray Rear Support 50300PB Burner Tray Left Side Rail 50296PB Burner Tray Right Side Rail 50295PB Burner 50192PB Burner with Pilot Bracket (Standing Pilot) 50162PB Burner with Pilot Bracket (Spark) 50163PB Gas Valve - Nat Constant VR8200A Gas Valve - nat Constant VR8300A Gas Valve - Nat Spark VR8204A Gas Valve - Nat Spark VR8304M Gas Valve - LP Constant VR8300A Gas Valve - LP Constant VR8300A Gas Valve - LP Spark VR8204A Gas Valve - LP Spark VR8304M Pilot Nat Stdg Robert Shaw 5CHL PB Pilot Nat Sprt Honeywell Q348A Pilot LP Con Robert Shaw 6CHL PB Pilot LP Spart Honeywell Q348A Gas Manifold 50265PB PB PB PB PB PB Flue Collector PB PB PB Draft Hood 50252PB PB PB PB Insulation Board
17 GSX SERIES REPLACEMENT PARTS GSX Boiler Size Ref # Name of Part Part No List Price Vent Damper with Harness 6" $ " " " Complete Jacket Thermocouple K16BA-24D (24") Ignition Cable Honeywell Flame Rollout Switch 333 F Vent Safety Switch 1NT08L F Vent Safety Switch 1NT08L F 50041PB Ignition Control S86IOM Ignition Control (Capable - new) 50767PB Pilot Gas Valve H91BG PB Transformer 40VA ZC Relay, 24 Vac Coil, DPST Limit Control - PA Brass Siphon Pressure Gauge LWCO CG Safety Relief Valve 50510PB Drain Valve 50761PB Water Gauge 50526PB CONVERSION KITS Natural to LP Standing Pilot $ Natural to LP Spark LP to Natural Standing Pilot LP to Natural Spark
18 8HE Steam Boiler Water Boiler 18
19 8HE REPLACEMENT PARTS 8HE Number of Sections Ref # Name of Part Part No List Price 2 Target Wall $ Insulation Blanket - 8HE Insulation Blanket - 8HE Swing Door Hinge Burner Mounting Plate Assembly Burner Mounting Plate Insulation Burner Mounting Plate Rope Seal Flue Collector Plate Blanket Seal Flue Collector Cover Plate - 8HE Flue Collector Cover Plate - 8HE A Top Outlet Flue Collector Plate 8 8HE Rope Seal - 4' Required for Flue Adapter Rear Outlet Cover Plate Flue Outlet Gasket PP Drain Valve 50764PB Insulation Hardware Water Boiler Parts 1 Block Assembly 8HE-3 (opening for T/L) $1, Block Assembly 8HE-4 (opening for T/L) , Block Assembly 8HE-5 (opening for T/L) , Block Assembly 8HE , Block Assembly 8HE , Jacket Assembly - 8HE Jacket Assembly - 8HE Jacket Assembly - 8HE Relief Valve 50501PB Temp & Pressure Gauge Limit control with Sensor, Hydrolevel HydroStat PB Immersion Well, Hydrolevel Steel Cover Plate (front) Includes Gasket Rubber Gasket (front) Tankless Coil - 8HE Tankless Coil - 8HE-4 & Flue Collar Adapter - 8HE-3 & Steam Boiler Parts 1 Block Assembly 8HE $1, Block Assembly 8HE , Jacket Assembly - 8HE Jacket Assembly - 8HE Pop Safety Valve 50510PB Tankless Coil - 8HE-3 & Flue Collar Adapter - 8HE-3 & Steel Cover Plate (rear) Includes Gasket Rubber Gasket (rear section plate) Tankless Control L4006A Limit Control PA404A Pressure Gauge LWCO CG Water Gauge
20 19A/HE 19A/HE SERIES REPLACEMENT PARTS 20 Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 1 Front Section 3638 $ 1, " Smokehood Assy $ Plain Leg Section , (8-12 Sect. 19 & 19A/HE) Heater Leg Section , A Smokehood Tape Back Section , Slide Damper Only Angle Bracket Only Smokehood Assembly includes: 7 Tankless Cover Plate Assy Smokehood, Slide Damper, Angle Bracket, and Hardware (includes Studs, Nuts & Gasket) 4 7" Smokehood Assy $ Tankless Cover Plate Stud (3-5 Sect. for 19) (3-4 for 19A/HE) Tankless Cover Plate Nut " Smokehood Assy Tankless Cover Plate Gasket (6 Sect. for 19) (5-6 Sect. for 19A/HE) 8A Tankless Coil " Smokehood Assy w/gasket and Hardware (7 Sect. 19 & 19A/HE)
21 19A/HE 19A/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price **Cleanout Cover Assembly includes: 23 Target Wall (3-6 Sect. only) Cleanout Plate, Insulation, Rope and Hardware 24 5 /8" x 9" Draw Rod $ Clean Out 19A $ /8" Hex Nut Cover Plate Assy** 19HE /8" Washer Rope Seal (45") Flue Brush Silicone Sealant 10.3oz /8" Rope (10' 4" per sect.) /11/12 C/O Cover Hardware Kit 19A Spray Adhesive (2 Ea Bolt, Nut, Washer) 19HE Rear Observation Port Cover (3-6 Section) (Round) Burner Mounting Plate Assembly includes: 29 Rear Observation Port Assy Mounting Plate with Observation Glass and Cover (7-12 Section) 13 Burner Mounting Plate Assy $ Rear Observation Port H'ware /8" Opening Burner Mounting Plate Assy Steam Trim and Controls 7 3 /4" Opening / 2" Steam Gauge $ Burner Mounting Plate Assy Gauge Glass 5 /8" x 9 7 /8" /8" Opening 32 1" Steam Relief Valve Burner Mounting Plate H'ware (3-5 Sect. on 19/19A/19HE) 14 Observation Glass Only / 4" Steam Relief Valve Observation Glass Gasket (6-10 Sect. on 19) (6-8 Sect. on 19A/19HE) 16 Observation Glass Gasket /2" Steam Relief Valve Observation Glass Holder (11-12 Sect. on 19) (9-12 Sect. on 19A/19HE) Screws, Observation Glass (4) PA404A Operating Control Screws, Brass (3) L4079B Limit Control Observation Cover Plate Front Obs Port Ass'y (includes items 14-18) Water Trim and Controls 19 Rope Seal 1 /4" x 4.75 ft /2" Theraltimeter $ Burner Insulating Block /4" Relief Valve Burner Insulating Block (3-10 Sect. on 19) (3-8 Sect. on 19A/19HE) (3-5 Sect. Beckett) 1" Relief Valve Burner Insulating Block H'ware (11-12 Sect. on 19) (9-11 Sect. on 19A/19HE) 21 Upper Port Gasket (Viton) /4" Relief Valve (19A/19HE-12) per Section 37 L4006A Operating Control Lower Port Gasket (Viton) L4006E Limit Control per Section **Please refer to the chart to the right if two or more cleanout covers are needed. 19A/19HE CLEANOUT COVERS W/HARDWARE Number of Sections A Part Number List Price $ HE Part Number List Price $ Use combinations of 3/4/5 section cleanout covers for 6 thru 12 section boilers. 21
22 28A/RTS/HE 28A/RTS/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 1 Front Section with flange connection* $2, Tapped Leg Section with Boss (Steam) , Smokehood Assembly includes: Smokehood, Slide Damper, Angle Bracket, and Hardware 3 Plain Leg Section with Boss F/1" tap , " Smokehood Assy $ Plain Leg Section less Boss Heater Leg Section , , (4-6 Section) 12" Smokehood Assy $ Back section with fl ange connection** , (7-8 Section) Steam Flange Kit " Smokehood Assy (includes & ) Steam Flange Plate (Front) (9-13 Section) 16" Smokehood Assy Steam Flange Plate (Rear) (14-18 Section) *When replacing Old Style front section for Steam, need to order Front Flange Plate. **When replacing Old Style back section for Steam & Water (if not using RTS), need to order Rear Flange Plate. 22
23 28A/RTS/HE 28A/RTS/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price 6 Smokehood Tape $ Slide Damper Only (4-8 Section) Slide Damper Only (9-13 Section) Slide Damper Only (14-18 Section) 8 16" to 18" Increaser Tankless Cover Plate Gasket Tankless Cover Plate Assy includes Gasket 11 Tankless Coil (8 GPM) w/gasket and Hardware Tankless Coil (12 GPM) w/gasket and Hardware *Cleanout Cover Assembly Includes: Cleanout Plate, Insulation, Rope and Hardware 12 28A/RTS Clean Out $ Cover Plate Assy* 28HE Clean Out Cover Plate Assy ,14,16 28A/RTS Cleanout Cover Hardware Kit (2 Ea Bolt, Nut, Washer) 28HE Clean Out Cover Hardware Kit (2 Ea Bolt, Nut, Washer) 15 Rope Seal 45" Silicone Sealant 10.3 oz Burner Mounting Plate Assembly includes: Mounting Plate with Observation Glass and Cover 17 Burner Mounting Plate $ Assy 9" (#3411) Burner Mounting Plate Assy 10 1 /4" (#3410) Burner Mounting Plate Assy 12 1 /2" (#3552) Burner Mounting Plate Assy 7 3 /4" (#3517) Burner Mounting plate H'ware Burner Insulating Block Rope Seal 3/8 x 7 ft (Burner Mounting Plate) 20 Observation Glass Gasket (Inner) Observation Glass Only Observation Glass Gasket (Outer) Observation Glass Holder Screws, Observation Port (4) $ 0.10 Screws, Brass (3) Front Observation Port Ass'y (Includes Items 20-24) 24 Observation Cover Plate Upper Port Gasket (Viton) per Section 26 Lower Port Gasket (Viton) per Section 25 Upper Port Gasket (Chlorobutyl) (1) per Section 26 Lower Port Gasket (Chlorobutyl) (1) per Section Graphite Port Connector (1 Upper and 2 Lower) 27 1 /2" Rope (12' 6" lengths) length /29/30 5 /8" x 11" Draw Rod w/h'ware Heat Transfer Rod Set (HE only) Flue Brush Spray Adhesive (can only ship UPS ground) 32 Rear Observation Port Assy Rear Observation Port H'ware Stack Thermometer Steam Trim and Controls /2" Steam Gauge $ Gauge Glass 5 /8" X 11 1 /2" /4" Steam Relief Valve 4-5 Sect /2" Steam Relief Valve 6-7 Sect " Steam Relief Valve 8-12 Sect /2" Steam Relief Valve Sect " Steam Relief Valve 18 Sect PA404A Operating Control L4079B Limit Control Water Trim and Controls /4" T/P Gage $ /4" Relief Valve 40# 4 Sect " Water Relief Valve 40# 5-6 Sect /4" Water Relief Valve 40# 7-10 Sect /2" Water Relief Valve 40# Sect " Water Relief Valve 40# Sect L4006A Operating Control L4006E Limit Control *NOTE: Refer to chart on page 25 if 2 or more cleanout covers are needed. (1) Use chlorobutyl for boilers manufactured prior to February
24 28A/RTS/HE 28A/RTS/HE SERIES REPLACEMENT PARTS Ref # Name of Part Part No. List Price Ref # Name of Part Part No. List Price Grooved Water Return Yoke Complete W/R Yoke $2, " Coupling w/gasket " Tee " Cap " x 6" Groove by Thread Nip " x 4" x 5" Bullhead Tee " Coupling w/gasket " x 6" Groove by Thread Nip oz. Lube Old Style Water Return Yoke (Screw Pipe) Complete Yoke 4-5 section $1, Complete Yoke 6-9 section , Complete Yoke section , Individual Components 3" L/N Gasket $ " L/N Gasket " L/N Washer " L/N Washer x 4 1/2" Nipple Pipe x 6 Nipple Pipe x 6 L/N Nipple x 6 L/N Nipple x 10 Nipple Pipe x 9 Nipple Pipe x 10 1/4 L/N Nipple x 9 L/N Nipple x 11 Nipple Pipe x 3 Hex CI Bushing " Pipe Cap " Pipe Cap " Standard L/N x3x4 L/N Tee x3x3 L/N Tee x4x4 L/N Tee x4x5 L/N Tee " Standard L/N RTS Components Flanged End $ Hole Int. Tube Hole End Hole End Hole End Support Bracket Flange Gasket A/RTS/HE CLEANOUT COVERS w/hardware Number of Sections 28A/RTS Part Number List Price 28HE/RTS Part Number List Price $ $ Use combinations of 4/5/6 section cleanout covers for 6 thru 18 section boilers
25 PARTS FOR DISCONTINUED BOILERS GB100 25
26 GB100 PARTS FOR DISCONTINUED BOILERS GB100 SERIES REPLACEMENT PARTS Number of Sections Ref # Name of Part Part No List Price 7 Burner w/air shutter $ Burner Orifi ce (#42, NG) Burner Orifi ce (#54, LP) Manifold High Limit (L4080B-1253) Control Center (R8285D-1026) 40 va trans Spill Switch (262 deg. F) 4D4257A Rollout Switch (350 deg. F) 60T15 (Manual Reset) Vent Damper (5") Vent Damper (6") Vent Damper (7") Vent Damper (8") Vent Damper (9") Pressure Relief Valve (30 psi) Temp & Pressure Gauge Condensate Shield (CON & INT) Spark Ignition - Honeywell 17 Ignition Module (S8600M-1013) $ Pilot-Igniter Sensor PSE-NA29 NG & LP*** ***For LP also order LP orifi ce Gas Valve (VR8304M-3103) NG & LP*** ***For LP also order LP orifi ce * no charge when ordered with #50978 Standing Pilot - Honeywell Thermocouple (K16RA) $ Gas Valve (VR8200) NG & (LP 3-10 Sec.***) Gas Valve (VR8300) NG & (LP 11 & 12 Sec.***) ***For LP also order LP orifi ce N.G. Pilot Assembly (Q314A-6961)*** ***For LP also order LP orifi ce * no charge when ordered with #50018 HSI - FENWALL IGNITION SYSTEM 20 Ignition Module ( ) $ Jumper Harness for Ignition Module ( )* *Must order with part # Ignition Module ( ) (Fenwall) A Igniter (Norton) B Igniter with Bracket (Crystal Technica) Norton Igniter System to Crystal Technica Gas Valve 36J (Replacement for 36E01) Gas Valve (36H32-423) NG Gas Valve (VR8305M-3506) LP Igniter Bracket
27 PARTS FOR DISCONTINUED BOILERS GV100 27
28 GV100 PARTS FOR DISCONTINUED BOILERS GV100 SERIES REPLACEMENT PARTS Number of Sections Ref # Name of Part Part No List Price 8 Burner w/air Shutter $ Burner Orifi ce (#42, NG) Burner Orifi ce (#54, LP) Manifold Induced Blower (No Flapper) Silicone Tubing " 14" 14" 14" 14" Transition Collar High Limit (L4080B-1253) Control Center (R8285D-1026) 40 va trans Inducer Relay (In Junction Box) Roll Out Switch (262 deg. F) 4D4257A Pressure Switch -.45 W.C Pressure Switch -.51 W.C Pressure Switch -.58 W.C Pressure Switch -.65 W.C Pressure Relief Valve (30 psi) Temp & Pressure Gauge HSI - FENWALL IGNITION SYSTEM 20 Ignition Module ( ) $ Jumper Harness for Ignition Module ( )* *Must order with part # Ignition Module ( ) or Igniter (Norton) Igniter with bracket Crystal Technical Norton Igniter System to Crystal Technica Gas Valve 36J (Replacement for 36E01) Gas Valve (VR8305M-3506) LP HSI - RAM IGNITION SYSTEM Conversion Kit from Ram to Fenwall NG/LP $ INTERMITTENT IGNITION - HONEYWELL Conversion Kit to Fenwall Ignition System NG $ Conversion Kit to Fenwall Ignition System LP
29 PARTS FOR DISCONTINUED BOILERS CONVERSION KITS Repair parts multiplier applies Propane to Natural Only*** Natural to Propane Only Natural to Propane Only Ignition List Ignition List Ignition List Part No. Boiler Model System Price Part No. Boiler Model System Price Part No. Boiler Model System Price PGB100-3 CON $ GB100-3 CON $ * GB200-3 CON $ PGB100-4 CON $ GB100-4 CON $ * GB200-4L CON $ PGB100-5 CON $ GB100-5 CON $ * GB200-4H CON $ PGB100-6 CON $ GB100-6 CON $ * GB200-5 CON $ PGB100-7 CON $ GB100-7 CON $ ** GB200-3 CON $ PGB100-8 CON $ GB100-8 CON $ ** GB200-4L CON $ PGB100-9 CON $ GB100-9 CON $ ** GB200-4H CON $ PGB CON $ GB CON $ ** GB200-5 CON $ GB CON $ * GB250-5L CON $ GB CON $ * GB250-5H CON $ * GB250-6 CON $ * GB250-7 CON $ * GB250-8 CON $ * GB250-9 CON $ ** GB250-5L CON $ ** GB250-5H CON $ ** GB250-6 CON $ ** GB250-7 CON $ ** GB250-8 CON $ ** GB250-9 CON $ (1) PGB/PGV100-3 HSI $ GB/GV100-3 HSI $ * GB200-3 INT $ (1) PGB/PGV100-4 HSI $ GB/GV100-4 HSI $ * GB200-4L INT $ (1) PGB/PGV100-5 HSI $ GB/GV100-5 HSI $ * GB200-4H INT $ (1) PGB/PGV100-6 HSI $ GB/GV100-6 HSI $ * GB200-5 INT $ (1) PGB/PGV100-7 HSI $ GB/GV100-7 HSI $ ** GB200-3 INT $ (1) PGB100-8 HSI $ GB100-8 HSI $ ** GB200-4L INT $ (1) PGB100-9 HSI $ GB100-9 HSI $ ** GB200-4H INT $ (1) PGB HSI $ GB HSI $ ** GB200-5 INT $ GB100-3 INT $ * GB250-5L INT $ GB100-4 INT $ * GB250-5H INT $ GB100-5 INT $ * GB250-6 INT $ GB100-6 INT $ * GB250-7 INT $ GB100-7 INT $ * GB200-8 INT $ GB100-8 INT $ * GB250-9 INT $ GB100-9 INT $ ** GB250-5L INT $ GB INT $ ** GB250-5H INT $ GB INT $ ** GB250-6 INT $ GB INT $ ** GB250-7 INT $ ** GB250-8 INT $ ** GB250-9 INT $ GS110-3 HSI $ GS110-4 HSI $ GS110-5 HSI $ GS110-6 HSI $ GS110-7 HSI $6.00 *** Kit contains stainless steel tubes. For units made prior to October *** Kits for serial # to present. Does not contain stainless steel burners. *** Propane to Natural Kits not available on GB200 (1) Kits for White Rogers ignition system. Serial number required for older units. 29
30 PARTS FOR DISCONTINUED BOILERS GS110 GS110 SERIES REPLACEMENT PARTS 30
31 PARTS FOR DISCONTINUED BOILERS GS110 GS110 SERIES REPLACEMENT PARTS Number of Sections Ref # Name of Part Part No List Price 4 Gas Valve, 36E $ Gas Valve, 36D Blower Transformer Ignition Control UTC Pressure Switch.45 WC WC WC Filter Limit Control L6008A Burner Box Assembly, NG Orifi ce CF CF CF CF CF Burner Box Assembly, LP Orifi ce CF CF CF CF CF 20 Main Gas Orifi ce, Natural Gas ' (consult factory for high altitude) Main Gas Orifi ce, LP ' (consult factory for high altitude) O-Ring Blower Outlet Gasket Ground Rod PSE ME Igniter, Crystal Tech, LP/NG Flame Sensor, PSE ME Spring Clip Gasket /4-20 x 2-1/4" Screw Thermal Switch Drain Fitting PEM CLS N/S Relief Valve N/S Temperature & Pressure Gauge N/S Transformer Primary Harness, P Transformer Secondary Harness, P Control Harness, P Circulator Harness, P HSI Harness, P L1, L2 Harness, P N/S Observation Port Gasket Sight Glass Holder Sight Glass
32 GT-150/200 PARTS FOR DISCONTINUED BOILERS GT-150/200 SERIES REPLACEMENT PARTS 30 27A B C 15 11B SIOM A 26 19A 19 19B A B 5A A 18 18A Item Part No. Description 1 GT Premix burner, Only 1 GT Premix burner, Only 1A GT Premix Burner Gasket 2 GT Transformer, 24V 3 GT Sentry GT Blower #RG Only 4 GT Blower #RG148/ Only 5 GT Gas Valve (CVI) VK8115F1134B 5A GT Gas Valve 1/2" npt elbow 6 GT Air switch 7 GT Thermister #T7335C Mohm (non ASME before 2/1/08) 7 GT Thermister NTC 1/4" NPT, 1 Mohm (150ASME/200 after 2/1/08) 8 GT Ignition Moduel Fenwal #2465H 9 GT Igniter, #601, c/w SS Heat shield 10 GT Rauscchert Flame Rod 11 GT Composit Flue Box 11A GT Composit Flue Box Gasket 11B GT Composit Flue Outlet Gasket 11C GT Flue Adapter Assembly w/top Panel 12 GT Manifold Limit, 1/8BSP, Brass ( ) 12 GT Manifold Limit, 1/4NPT, Brass (150 ASME) List Price $ , Item Part No. Description 13 GT non-asme Heat Exchanger 13 GT ASME Heat Exchanger 13 GT Heat Exchanger 14 GT LP orifi ce 5.20mm 15 GT Stack Limit, 1/4BSP, SS, 190F, Dif=30 16 GT Blower gasket 150 Only 16 GT Blower gasket 200 Only 18 GT Condensate nylon Y 18A GT Siphon Condensate Trap 19/ GT Burner door 19A w/ceramic disc 19B GT Burner door gasket 20 GT Igniter gasket 27A GT PCB Optocoupler 28 GT CVI Venturi 01 28A GT CVI Venturi Gasket 29 GT Air metering Elbow 30 GT Sentry 2100 (10k) Outdoor Air Sensor 31 GT /8 NPT Water Pressure Switch (non ASME 150/200 - before 2/1/08) 31 GT /4 NPT Water Pressure Switch (150 ASME/200 after 2/1/08) 32 GT Divider Plate Insulation c/w washer and screw List Price $2, , ,
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