K-Tronic. What you should also be aware of: Basket transport dishwashing machines. MEIKO K-Tronic basket transport dishwashing machines
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1 What you should also be aware of: Basket transport dishwashing machines MEIKO K-Tronic basket transport dishwashing machines are not only convincing with their highly efficient washing quality, but in addition also ensure extremely attractive economical functioning of the standard versions. Individual information leaflets Models and performance data The CSS chemical saving system provide you with more Model selection and performance The new 80% prospect of concise details on the data at a glance. dishwashing. features and advantages that make the K-Tronic series even more attractive. MIKE 3 CleanControl M-Commander InVision The forward-looking control technology. MEIKO K-Tronic machines don t only save you money, but also preserve the environment and its precious resources. Upon request we will be happy to send you the sales leaflets indicated, that contain detailed information on our K-Tronic programme and features. The gas heating The economic viability The heat recovery systems Various cost-saving features and The 3-step model: from the simple Working economically and ecologically towards a clean future. options. heat recovery system up to the climatizing of the wash-up area. Planning Practical and efficient planning optimises space and handling. Our programme at a glance For every requirement we have a dishwashing machine to suit. TOP-CLEAN RACK TRANSPORT DIN DIN DIN EN ISO 9001 Zertifikat Nr DIN MEIKO Maschinenbau GmbH & Co. KG Englerstr Offenburg Germany Tel. (+49) 781/203-0 Fax (+49) 781/ info@meiko.de /GB/KD/4000 We reserve the right to make alterations in the course of further development. K-Tronic K-
2 Dishwashing basket by basket versatile - comfortable - economical Top We have optimised the energy management system of our very well known K-Tronic automatic basket transport machine with five pioneering innovations, which create significant savings in energy consumption and ensure even greater hygiene and quality of the working environment. The new MEIKO K-Tronic generation is a very versatile and modern dishwashing system. High benefit for the operator, relief for the personnel, economy and hygiene safety - these were the targets in the development of the K-Tronic series. New technique, new details, new operating comfort as well as new workflow possibilities make the K-Tronic that much more interesting.the MEIKO-engineers set particularly high standards in quality, reliability and practiceoriented technique. For example the fully electronic control: MIKE 3 - the Top-hygiene management for your dishwashing installation, or the cost-saving and environmental-friendly double chemical saving system CSS-Top, energy saving concepts and gas heating amongst others. And where does the K-Tronic find its preferred application? In canteens, hotel restaurants and self-service restaurants. Because many different types of dishes and small parts must be washed and because the available space is often very limited. The K-Tronic was developed and equipped exactly for these purposes. For any optimised work-flow there are special stripping stations. Each item, each glass is handled only once. And for each item the right basket. Plates, cups, cutlery, glasses and trays everything is transported safely through the K-Tronic. No shuffling from one place to another. Everything remains in its ideal location. Illustration of the K-Tronic model K 200 VAP CSS-Top basket transport dishwashing machine.
3 The most important details at a glance... Example of the K 200 P CSS-Top CSSTop Element All around insulation of the whole surface. Completely smooth rear wall in one piece, without breakthroughs. Maximum noise and heat insulation. Rounded edges with a 20 mm radius reducing waste deposits and improving cleanability. Passing height 450 mm MEIKO CSS-Top wash water cyclone: In addition to the filter sieve system, there are integrated wash water cyclones in both the upper and lower wash arms that continually filter even the finest suspended particles from the re-circulating water. First class integration with the other CSS-Top components results in a remarkable saving of up to 80% on detergent consumption. Tandem filter-system: The tandem filter system removes even the smallest food particles (e.g. rice grains) from the wash water and prevents these particles from entering both the pre-wash zone and the detergent washing zone. With the provision of this system, the wash tank water remains much cleaner and the regeneration water quantity is dramatically reduced delivering the substantial saving on detergent. MEIKO V-tank with rounded edges: Tank housing welded in one single piece, rounded at the most important points. Tank interiors designed for excellent visual inspection, no possibility of dirt build-up along the edges. Manifold wash system: Optimized cross-section and nozzle arrangements. No troublesome penetration of rear wall therefore no leakage even after years of service. Insertion and removing of the manifold wash system unbelievably easy. MEIKO pump system: Pump impeller and housing all in heavy gauge stainless steel, without edges or corners, circumferal suction area on tank floor. Easily accessible pump housing. Replacement of sliding seal without removal of the pump motor. Tank draining: Manual draining via vertical stand pipe and special filter basket (unique to MEIKO). Well-proven absolute operating security. Upon request, automatic tank draining possible. Individual draining as well as manual emergency draining also possible. Top3 final rinse: 7.1 Fresh water final rinse 7.2 Pump final rinse 7.2 Top3 final rinse in the first zone of the machine wash arm with three nozzles encompasses all dish areas, inc. bowls, cups, glasses food waste rinsing where it is most appropriate: even before the regular washing and rinsing areas food waste rinsing with effective water quantity 8 CSS Top pre-wash system
4 Wash and save with MEIKO's Low-Energy-Management Energy flow with Low-Energy-Management MEIKO is the leading brand for belt conveyor and basket transport dishwashing machines. Quality, technology, outstanding customer advantages and exceptional economy have created the B-/K-Tronic s success. Now we have made the exceptionally low energy consumption of this dishwasher series even more efficient as you can see overleaf. Energy recovery Five pioneering innovations create minimum dishwashing costs. Wash tank Final rinse Drying With the introduction of the Low-Energy-Management (LEM) we have further optimised the energy Top-Five of the Low-Energy-Managements management system of our well-known B-Tronic belt conveyor and K-Tronic basket transport dishwashing machines. 5 Innovations which result in significant savings in energy distribution and consumption as well as even greater hygiene security and improvement of the working environment. Dishwasher without LEM Energy supply Top 1 Detailed optimisation has increased the efficiency of exhaust air heat recovery by 20%. Top 4 Significant improvements of the air supply in the drying zone have reduced blower demand and heating energy consumption by 30% up to 50%. Wash tank Pump final rinse Final rinse Drying Energy recovery Top 2 Top 3 Significant reductions of heat and humidity in the exhaust air have led to an exceptional reduction of the demands placed on the ambient air treatment system (RLT). Optimally pre-heating the rinsing water has reduced the heating energy consumption in the booster heater by 20%. Top 5 A new process technology with process-oriented energy distribution ensures optimised adaptation to changing operating conditions. (Wash start-up, main wash operation, stand-by etc). The exhaust air is automatically controlled in line with the basket throughput. Permanently stable tank temperatures help to safeguard high-quality cleaning. Your money and energy savings with LEM Dishwashing time/day: 6 h Working time/day: 365 Electricity costs/kwh: 0,10 Motors (total): Tank heating: Booster heater: Drying: Total: Savings per hour: Savings per day: Savings per year: Dishwasher with LEM Basket transport machine K 200 VAP CSS-Top without LEM 6,9 kw 10,0 kw 16,0 kw 6,0 kw 38,9 kw with MEIKO-LEM 5,6 kw 10,0 kw 13,0 kw 3,0 kw 31,6 kw 7,3 kwh 43,8 kwh ,0 kwh Approximate annual savings : Up to 30% reduced energy consumption Operating costs Investment Operating costs without LEM (conventional dishwashing technology) Operating costs with LEM Programme cycle
5 MIKE 3 CleanControl Innovative control concept From the stop and go system to the innovative TRT (Top-clean Rack Transport) system The Module-Integrated, Component-related Electronic control system MIKE (the hardware), combined with the extensive M-Commander-in-Vision software, is an innovative package that fulfills all wishes. With advantages ranging from its convincing user friendliness and high level of convenience to its service management with detailed analysis options, the MIKE control technology offers maximum functionality. The unique, up-to-date TRT drive system moves the baskets smoothly and continuously through the washing, rinsing and drying zones of the MEIKO K-Tronic basket transport machine. All the factors influencing machine washing are combined and balanced by this new transport system to achieve the maximum cleaning effect. The redesign of the drive system to a position underneath the guide-rails allows water to flow through the basket as never before both during washing and rinsing. The air, too, can circulate efficiently through the basket during the drying cycle. Optimum cleaning quality with minimum use of water, energy and chemicals, combined with use of the machine for the widest possible variety of glasswashing and dishwashing applications that is what the new TRT technology can achieve for you. Insight Log The software for the easy and fast communication with the MEIKO rack transport and belt conveyor machines. Through the wireless log-in to the machine control system via infrared interface, all system-relevant data is transferred to and saved on a Palm within seconds. The targetoriented alteration of the operational process, an analysis or a diagnosis are thus possible at any time. The software that supervises the work closely. This software allows you to supervise the simultaneously working MEIKO rack transport or belt conveyor machine from your desk. All system-relevant data, functions, and operational processes are stored and visually displayed by means of the integrated communication module KMM. KMM is the interface for all incoming and outgoing data flows, both via wired and wireless systems such as W-LAN/GSM/ GPRS. Operating phases are analyzed and diagnosed, and can conveniently be modified on the computer. All processrelevant data for master display and building management systems can be procured through the integrated KMM (CC-Insight). Hygiene management: M-Commander-InVision: Hygiene documentation for maximum security! Service management: M-Commander-InVision: Highest-level operational security and optimization! Before: the stop and go system. The basket remained still and then moved over long distances; drive below the baskets. The cleaning process without TRT TOP-CLEAN RACK TRANSPORT NEW: the TRT system. Baskets move forward continuously, optimisation of the whole cleaning process Optimisation of the cleaning process with TRT The guaranteed result for the user: Maximum effective operating efficiency reliability hygiene and security
6 Universal finger baskets VKV 50/1 For plates, cups and saucers, and even for trays. Basket transport dishwashing machines can only be operated efficiently if both the feeding and discharge sections of the machine are designed to suit the individual needs and requirements of the particular installation. All-round service providers MEIKO baskets are constructed from high-quality plastics that offer extreme stability and enable a careful but flexible placement of the crockery items. In addition, the baskets are heat-resistant, form-consistent and impervious to detergent-damage. The base of the baskets have streamlined ridges and are constructed to allow maximum water penetration. Further details on our range of standard and specialized baskets can be found within the brochure Basketprogramme which can be forwarded upon request. Basket for small items VKV 50/2 Also suitable as carrier basket for cutlery basket BKO. Glass baskets Available in varying heights and with a selection of compartment sizes for all types of glassware. Practical planning with optimum space utilisation High volume of trays transported by twin cord - a round belt tray conveying system manufactured by MEIKO, transfers staff trays at a rate of 12 per minute from the dining area of the Swissair staff canteen within the Terminal B building at Zurich airport, directly into the wash-up room. Approximately 600 to 750 lunches are handled through this system on a daily basis. From the forward basket sorting station note the ergonomic benefits achieved by the reduction in width of the conveyor body items returned on the trays are then loaded directly into the 8 washing baskets provided, pushed on to the automatic basket transport table at the rear, and then automatically fed into the K 200 VAP basket transport machine which in this instance is provided with an integral heat pump. Spoke wheel 180 curve offering the tightest curve radius of any mechanical handling installation for the feeding, discharge, or circulation of the washing baskets. Also available in a 45 or 90 curve format. Automatic tray stacking device at the end of the twincord belt conveyor line deposits the tray onto the self levelling tray lowerator. A push-button control with height limiting gate identifies that all pieces of crockery have been removed. Basket sorting shelf mounted over the return section of a twincord belt conveyor. The twin-cord conveyor table is used not only for straight running, but also allows transport in a variety of directions, including standard 45, 90 and 180 curve sections. Motor driven gliding rollers and conveyors with queueup facility for the transport of standard washing baskets containing all types of ware. These items permit the automatic feeding, and removal from the machine clean end of the wash items. Staff feeding facility at Credit Suisse in Zurich, catering to between 450 and 600 lunches on a daily basis. The tray return method to the wash-up area is by tray clearing trolleys. A single operator works at the MEIKO EMA one-personstripping-station, sorting the returned items into standard washing baskets. With this system, the K-Tronic model K 200 VAP basket transport machine is loaded in an extremely efficient manner. Not only brilliantly simple - but simply brilliant.
7 What you should also be aware of: Basket transport dishwashing machines MEIKO K-Tronic basket transport dishwashing machines are not only convincing with their highly efficient washing quality, but in addition also ensure extremely attractive economical functioning of the standard versions. Individual information leaflets Models and performance data The CSS chemical saving system provide you with more Model selection and performance The new 80% prospect of concise details on the data at a glance. dishwashing. features and advantages that make the K-Tronic series even more attractive. MIKE 3 CleanControl M-Commander InVision The forward-looking control technology. MEIKO K-Tronic machines don t only save you money, but also preserve the environment and its precious resources. Upon request we will be happy to send you the sales leaflets indicated, that contain detailed information on our K-Tronic programme and features. The gas heating The economic viability The heat recovery systems Various cost-saving features and The 3-step model: from the simple Working economically and ecologically towards a clean future. options. heat recovery system up to the climatizing of the wash-up area. Planning Practical and efficient planning optimises space and handling. Our programme at a glance For every requirement we have a dishwashing machine to suit. TOP-CLEAN RACK TRANSPORT DIN DIN DIN EN ISO 9001 Zertifikat Nr DIN MEIKO Maschinenbau GmbH & Co. KG Englerstr Offenburg Germany Tel. (+49) 781/203-0 Fax (+49) 781/ info@meiko.de /GB/KD/4000 We reserve the right to make alterations in the course of further development. K-Tronic K-
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