MTM Advanced Bottling Systems
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1 MTM Advanced Bottling Systems Quality Bottling and Packaging Equipment PRODUCT RANGE FOR PRODUCERS AND FILLERS OF CARBONATED SOFT DRINKS
2 ABOUT US MTM Advanced Bottling Systems is located in Rockford, Illinois, 70 miles Northwest of Chicago in heart of the American Midwest. Our roots, however, reach all the way to Modena, Italy to our partners at FITECO srl. Modena is located in Italy's Food Valley, known world over for quality of its food and beverage products. Modena is also famous for being the center of Italy's high-tech Supercar Industry. These two elements of advanced technology and high quality food production combine in the area's bottling and packaging industry, making Italy's Food Valley in a sense the Silicon Valley of Italy's bottling and packaging industry. MTM Advanced Bottling Systems was born of its partners' desire to bring this Made it Italy design and bottling know-how to America and to be part of the innovative American manufacturing market. The partners at MTM Advanced Bottling Systems have deep roots as well both in Rockford, Illinois and in Italy. One of our partners is from the city of Parma in Italy and came to Rockford 10 years ago with his family to pursue business opportunities. He and his family have made the city their home. The other two partners were born and raised in Rockford to an Italian father who is from the town of Aragona in Agrigento Provence on the island of Sicily and an American mother. Members of their family in Italy began immigrating to Rockford as early as the 1910s. The FITECO Team have decades of experience in Modena's high quality bottling and packaging industry. MTM brings this knowledge and ability to your enterprise.
3 OUR PRODUCT RANGE SOFT DRINKS CONTAINER TREATMENT RINSING MACHINE BOTTLE AND CAN STERILIZATION FILLING ISOBAROMETRIC FILLER - PET, GLASS ISOBAROMETRIC FILLER CANS PROCESS TECHNOLOGY CARBONATOR AND MIXING UNIT, DISSOLVING UNIT & PREPARATION ROOM LABELING PACKAGING SERVICE
4 CONTAINER TREATMENT RINSING MACHINE FOR BOTTLE CLEANING Our Rinsing Machine features an Infeed Screw, Star Wheels and Guides which are easily exchangeable for handling different bottle sizes. The Exit Star Wheel is fitted with a safety device which stops the rinser in the event jamming occurs. The Rotary Main Frame carries a set of stainless steel bottle grippers which tilt due to the action of a screw-like guide in order to bring the bottle neck downward centered over the nozzles. To accommodate different bottle sizes, the Rotary Main Frame can be adjusted in height by means of a crank acting on a square threaded screw. Treatment Cycle Timing can be easily modified. This allows for an optimal timing to be obtained for each cycle resulting in savings on sterilizing solution expenses. Bottle Rinsing is Achieved in 6 Steps 1) 2) 3) 4) 5) 6) Positioning and Bottle Gripping Tipping of the Bottle Water injection Dripping Return of Bottle to Upright Position Bottle Release
5 CONTAINER TREATMENT continued... RINSING MACHINES FOR BOTTLE STERILIZATION Sterilization with Peroxide H2O2 Spray Device installed on the star for incoming bottles complete with SKID for preparation of the sterilizing solution. H2O2 Activation Section complete with hot air heating SKID for sterile air. Sterilization with Acid Sterilization Station with peracetic acid in perpetual contact, complete with preparation, recovery, and maintenance of the percentage of the product sterilization on a SKID Dripping Station Rinsing Station with sterile water complete with water sterilizer. Rinsing Machine for Can Cleaning The twist rinser is placed on the filling line, the cans are put on the belt manually or via rope conveyor. Injection of cleaning solution with recovery device. After the cleaning process, the cans are placed in an upright position, ready to be filled.
6 CONTAINER FILLING ISOBAROMETRIC FILLER FITECO ISOBAROMETRIC FILLING MACHINES The FITECO Range of Isobaric Filling Machines offer solid construction and reliability of production showcasing the of best cutting edge Made in Italy design and knowledge. Use of advanced technology in the filling heads and filling process means a better preservation of product quality and longer shelf life for delivery to the consumer.
7 CONTAINER FILLING ISOBAROMETRIC FILLER ISOBAROMETRIC FILLER FOR CARBONATED AND SPARKLING PRODUCTS (I.E.: SPARKLING WATER, SPARKLING WINE, BEER, CARBONATED SOFT DRINKS) PET BOTTLES Mechanical Construction: Of very reliable and sturdy construction. Isobaric Filling Valve for still and carbonated beverages which provides for good consistency of fill levels. Isobaric Filling Valve is positioned inside the annular tank and has few moving parts which allows for good sanification (CIP). Modular Design of the Filling Head: The most comprehensive type of valve available. Its features include double pre-evacuation, filling, level correction, and snift recovery. GLASS BOTTLES Quick Changeover Times: Universal Centering Bells, Quick Change Air Return Pipes and Bottle Guides. Ultra Clean Version: Laminar flow of sterile air and contamination control of the filling environment guarantee the hygiene of the product. External cycle valve actuators for low wear and high precision. Modular Design of the Filling Head: The most comprehensive valve available which includes double pre-evacuation, filling level correction, and snift recovery. The FITISO/EP Electro-Pneumatic Filling Valve represents an evolution in the filling of flat and carbonated beverages. It features a separated circuit for bottle air return (when filling still products) and an automatic height adjustment for the venting tube (CSD).
8 CONTAINER FILLING ISOBAROMETRIC FILLER CONTINUED.. CANNING LINE The Can Filling Line creates ideal conditions for the filling of Carbonated Soft Drinks and Beer without creating foam, at high speeds and at reasonable temperatures for packaging. It accomplishes this with the following features: Small Dimension Central Product Tank Air Return Collector Separate Circuit Continuous Pressure Filling with Isobaric System
9 PROCESS TECHNOLOGY CARBONATOR AND MIXING UNIT DISSOLVING UNIT ` Single-Stage or Double-Stage Deaeration Module. Dynamic Carbonation Module with Venturi Pipe with Pre-Stabilisation and Carbonation Pressure Adjustment with Overpressure and vent valve. Evolution Batch Blending Module. Magnetic Flow-Meters on Water Line with Feed Forward Brix Adjustment. Brix Analyzer and Magnetic Flowmeter on Syrup Line with Modulating Valve at Product Inlet. Continuous Sugar Dissolving Unit. Continuous Monitoring of Sugar Syrup Brix. Double Product Filtration System at Product Outlet. PREPARATION ROOM Preparation room for Soft Drinks, Fruit Juices and Energy Drinks.
10 LABELING WET GLUE LABELING ROLL FEED MACHINE SLEEVER MACHINE SELF ADHESIVE LABELING
11 PACKAGING Depaletizer Carton Erector Shrink Wrapping Machine Pick and Place Closing Case Packer Block Anthropomorphous Palletizer Cartoning Machine Wrap Around Palletizer
12 SERVICES 1) Pre-Sales Services: Ask us about our Pre-Sales Services: Lay out Support via Detail Drawings Electrical Planning to insure immediate hook up B2B or Retail Return on Investment Calculation ( plan to make money, follow the plan) 2) Commissioning Services: Ask us about our Commissioning Services: Machinery Acceptance On-Site Training Design and Label Support 3) After Sale Services: Ask us about our After Sale Services: Machinery Audits Replacement Parts Phased Growth Programs ( Price Freeze )
13 MTM Advanced Bottling Systems We thank you for your attention! OUR OFFICES MTM Advanced Bottling Systems 3600 East State Street, Suite 312 Rockford, IL TEL: FAX: Follow us at: Website: Facebook: Youtube Channel: MTM Advanced Bottling Systems
MTM Advanced Bottling Systems
MTM Advanced Bottling Systems Quality Bottling and Packaging Equipment PRODUCT RANGE FOR PRODUCERS, BOTTLERS AND CANNERS OF BEER ABOUT US MTM Advanced Bottling Systems is located in Rockford, Illinois,
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