Product Data. AquaSnap 30RAP Air-Cooled Chillers with Puron Refrigerant (R-410A) 50/60 Hz. 10 to 150 Nominal Tons (35 to 528 Nominal kw)

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1 Product Data AquaSnap 3RAP1-15 Air-Cooled Chillers with Puron Refrigerant (R-41A) 5/6 Hz 1 to 15 Nominal Tons (35 to 528 Nominal kw) a a a The AquaSnap chiller is an effective allin-one package that is easy to install and easy to own. AquaSnap chillers operate quietly and efficiently. Value-added features include: Rotary scroll compression HFC Puron refrigerant (R-41A) Low-sound AeroAcoustic fan system Easy to use ComfortLink controls Optional integrated hydronic pump package (6 Hz only) with VFD (variable frequency drive) compatible motors, with optional VFD on size 7-15 models Coil design flexibility Microchannel coil technology available on all units, and RTPF coil technology available on sizes 7-15 Accessory fluid storage tank on size 1-6 models Optional digital scroll compressors on size 1-9 models Features/Benefits Carrier s superior chiller design provides savings at initial purchase, at installation, and for years afterward. Costs less right from the start Carrier s AquaSnap chillers feature a compact, all-in-one package design that installs quickly and easily on the ground or the rooftop. The optional pump and hydronic components (6 Hz only) are already built in; this costs less than buying and installing the components individually. The chiller s fully integrated and pre-assembled hydronic system (6 Hz only) installs in minutes. No other chiller in this class installs so easily and inexpensively. The preassembled and integrated hydronic module uses top-quality components and pumps to ensure years of reliable operation. Carrier Corporation 215 Form 3RAP-14PD

2 Features/Benefits (cont) Use of the optional fluid storage tank, available on size 1-6 models, reduces installation costs and ensures that sufficient fluid volume is available for close-coupled and process cooling applications. The AquaSnap unit s high efficiency keeps costs down. AquaSnap chillers make noise in the marketplace, not the workplace. The AquaSnap chiller s low-sound AeroAcoustic fan produces up to half the sound level of propeller fans. Much of the noise reduction is in frequencies where noise is most annoying, which makes AquaSnap chillers ideal for sound-sensitive environments. When lower ambient temperatures allow part load operation or during scheduled nighttime operation, the units operate with fewer fans and become even quieter. AquaSnap chillers are quiet during the day and even quieter at night. The savings will continue to mount Besides costing less to buy and install, AquaSnap chillers are also more affordable to operate. Carrier s Aqua Series chillers are our most efficient air-cooled models. The AquaSnap chiller provides full load EER (Energy Efficiency Ratio) up to 1.5 and IPLV (integrated part load value) up to 15.8 for 6 Hz applications, and full load EER up to 11. and IPLV up to 16.6 for 5 Hz applications. AquaSnap chillers use ultra-quiet, high-efficiency rotary scroll compressors, operated in single (sizes 1 and 15) tandem (sizes 18 to 6), and tandem or trio (sizes 7 to 15) per independent Table of contents 2 circuit for greater efficiency at partial loads. Electronic expansion valve (EXV) allows for precise control through all operating ranges, resulting in higher efficiency and improved reliability. Proven reliability that s built in Thousands of AquaSnap chillers are already in service around the world. This field-proven design is backed by a 12-month warranty that includes the hydronic system. The compressors are maintenance-free and protected by an auto-adaptive control that minimizes compressor wear. Unit sizes 35 and up have two independent refrigerant circuits. Year-round operation is standard, from 2 F ( 29 C) (with optional cooler heater, low ambient control, and wind baffles) to 12 F (5 C). Rotary scroll compressors provide smooth, quiet and reliable operation. All-in-one package AquaSnap chillers provide the most comprehensive chilled water circuit available for any air-cooled chiller. Included is a brazed plate direct expansion cooler that may be remotemounted. The cooler is also completely drainable with factory-installed vents and drains. Strainer included A 4-mesh strainer is provided with every 3RAP unit, making the chiller installation easier, lower in cost, and eliminating customer concern. Other manufacturers also require the strainer but may not include it with their chillers, giving the impression that they offer a lower pressure drop chiller. It is important to note that the strainer is Page Features/Benefits Model Number Nomenclature AHRI Capacity Ratings Physical Data Options and Accessories Base Unit Dimensions Accessory Dimensions Selection Procedure Performance Data Typical Piping and Wiring Electrical Data Controls Typical Control Wiring Schematic Application Data Guide Specifications required for all brazed plate heat exchangers; therefore, not considering it from the beginning may lead to the selection of the incorrect pump for the system and an incorrect evaluation of the overall installation cost. Electronic thermal-dispersion flow switch is included with the cooler. The switch is factory installed and tested and contains no moving parts for high reliability. Optional integrated hydronics package (6 Hz chillers only) is more than just a pump, it is an entire chilledwater system, including: Single/dual pumps up to 15 hp and 16 ft head Strainer Flow regulator Freeze protection to 2 F ( 29 C) (with freeze protection option) Heaters Required piping Pressure/temperature taps Isolation valves for dual pump systems VFD available on sizes 7 to 15, and VFD compatibility on all models The factory-installed and tested hydronics package provides faster, simpler and less expensive installation. Digital scroll compressors are available as a factory-installed option on sizes 1 to 9. These allow for incremental unloading with capacity modulation to better match building load when compared to standard scroll compressors. Environmentally balanced Carrier s Puron refrigerant (R-41A) enables one to make a responsible decision in the protection of the earth s ozone layer. Puron refrigerant is an HFC refrigerant that does not contain chlorine that is damaging to the ozone layer. Puron refrigerant is unaffected by the Montreal Protocol. Puron refrigerant is a safe, non-toxic*, efficient and environmentally balanced refrigerant for the future. Durable construction The 3RAP chillers have a structurally sound base that can be point-loaded, therefore, no perimeter base rail is required. All 3RAP units have weatherized cabinets constructed of heavy-duty galvanized steel with exterior panels painted with corrosion-resistant baked enamel. Inside and outside surfaces are * Under ASHRAE Standard , R-41A is classified as an A1 refrigerant.

3 Run Status Service Test Temperatures Pressures Setpoints Inputs Outputs Configuration Time Clock Operating Modes Alarms ENTER protected to ensure long life and good appearance. The durable, galvanized steel, painted components exceed the requirements of the 5-hour salt spray test per ASTM (American Society for Testing and Materials) B117. ComfortLink controls speak your language The ComfortLink controls communicate in plain English, making it as easy as possible to monitor and control each AquaSnap chiller while accurately maintaining fluid temperatures. The large scrolling marquee display acts as a window into the unit s operation, providing easy-to-read information about chiller performance and over 15 diagnostic functions. Carrier s 3 Series chillers ComfortLink controls provide features such as chilled water temperature reset, demand limiting, compressor wear minimization and protection, temperature and pressure displays and diagnostic functions. These controls result in higher chiller reliability, simplified training and more productive service calls with correspondingly lower operational and maintenance costs. Carrier s exclusive accessory handheld Navigator display provides convenience and powerful information in the palm of your hand. The Navigator display helps technicians to quickly diagnose problems and even prevent them from occurring. All AquaSnap units are ready to be used with the Carrier Comfort Network (CCN) system. A BACnet* communication option is also available for the i-vu Open control system or a third-party BACnet building automation system. AquaSnap units minimize the impact on your footprint, as well as your bottom line The integrated hydronics and the chilled fluid storage tank s placement under the chiller minimize the footprint, allowing easy installation almost anywhere. Seismic certification A seismic kit is available which will result in a unit SDS (seismic design acceleration parameter) level of 2.5 for 3RAP1-6 units, or a unit SDS level of 2.1 for 3RAP7-15 units. Novation heat exchanger technology The Novation heat exchanger design with microchannel (MCHX) condenser coil is a robust, cost effective alternative to traditional coil design. These coils are offered coated or uncoated to match coil protection to site conditions. The e-coated version of this coil can withstand an 8,-hour salt spray test in accordance with ASTM B-117 Standard. The Carrier Electronic Catalog (E-Cat) can be used to determine whether or not corrosion protection is recommended for particular applications in coastal/marine environments. Following the input of the requested data, the E-Cat program output will advise the appropriate coil to be used. Other factors described in Selection Guide: Environmental Corrosion Protection catalog number must also be considered to determine if corrosion protection is required. Microchannel coils are more robust than other coil types, making them easier to clean without causing damage to the coil. Due to the compact, all-aluminum design, microchannel coils will reduce average unit operating weight by 25% compared to the previous 3RA units. The streamlined MCHX coil design also reduces refrigerant charge by an average of 6% compared to previous 3RA units. MODE Run Status Service Test Temperature Pressures Setpoints Inputs Outputs Configuration Time Clock Operating Modes Alarms Alarm Status ESCAPE ENTER SCROLLING MARQUEE DISPLAY ComfortLink SOUND POWER [db(a)] AEROACOUSTIC FAN vs. PROPELLER FAN PENETRATES BUILDING STRUCTURE /3 OCTAVE BAND CENTER FREQUENCY (Hz) AEROACOUSTIC FAN PROPELLER FAN AEROACOUSTIC FAN VS PROPELLER FAN TUBES MODE Alarm Status FINS ESC NAVIGATOR DISPLAY MODULE LOW-SOUND AEROACOUSTIC FAN WITH NIGHTTIME LOW SOUND MICROCHANNELS MANIFOLD NOVATION HEAT EXCHANGER TECHNOLOGY WITH MICROCHANNEL CONDENSER COILS * Sponsored by ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers). 3

4 Model number nomenclature AQUASNAP CHILLER MODEL NUMBER DESIGNATION 3RA P 1 6 D B 6 3RA Air-Cooled AquaSnap Chiller Refrigerant Type P Puron Packaging/Security Options Std Packaging 4 Security Grilles/Hail Guards Only 8 Skid Only D Skid, Security Grilles/Hail Guards J Skid, Top Crate, Bag N Skid, Top Crate, Bag, Security Grilles/Hail Guards Unit Sizes Voltage / / Condenser Coil and Low Sound Options Aluminum/Copper, Value Sound Fan 1 Copper/Copper, Value Sound Fan 2 Aluminum/Copper, Pre-Coat, Value Sound Fan 3 Aluminum/Copper, E-Coat, Value Sound Fan 4 Copper/Copper, E-Coat, Value Sound Fan 5 MCHX, Value Sound Fan 6 MCHX, E-Coat, Value Sound Fan 7 Aluminum/Copper, AeroAcoustic Fan 8 Copper/Copper, AeroAcoustic Fan 9 Copper/Aluminum, Pre-Coat, AeroAcoustic Fan B Copper/Aluminum, E-Coat, AeroAcoustic Fan C Copper/Copper, E-Coat, AeroAcoustic Fan D MCHX, AeroAcoustic Fan F MCHX, E-Coat, AeroAcoustic Fan J MCHX, AeroAcoustic Fan, Compressor Blanket(s) K MCHX, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) L Aluminum/Copper, AeroAcoustic Fan, Compressor Blanket(s) M Copper/Copper, AeroAcoustic Fan, Compressor Blanket(s) N Aluminum/Copper, Pre-Coat, AeroAcoustic Fan, Compressor Blanket(s) P Aluminum/Copper, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) Q Copper/Copper, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) Revision Level B Current Revision Level Hydronic System 3RAP1-6 No Pump 2 Single Pump, 1.5 Hp 3 Single Pump, 3 Hp 4 Single Pump, 3 Hp High Head 5 Single Pump, 5 Hp 6 Single Pump, 5 Hp High Head 7 Single Pump, 7.5 Hp Z Single Pump, 1 Hp 9 Dual Pump, 1.5 Hp B Dual Pump, 3 Hp C Dual Pump, 3 Hp High Head D Dual Pump, 5 Hp F Dual Pump, 5 Hp High Head G Dual Pump, 7.5 Hp H Dual Pump, 1 Hp EMM Energy Management Module GFI Ground Fault Interrupting MCHX Microchannel Heat Exchanger SCCR Short Circuit Current Rating VFD Variable Frequency Drive 3RAP7-15 No Pump 1 Single Pump, 3 Hp 2 Single Pump, 5 Hp 3 Single Pump, 7.5 Hp 4 Single Pump, 1 Hp 5 Single Pump, 15 Hp 6 Dual Pump, 3 Hp 7 Dual Pump, 5 Hp 8 Dual Pump, 7.5 Hp 9 Dual Pump, 1 Hp B Dual Pump, 15 Hp C Single Pump, 3 Hp with VFD D Single Pump, 5 Hp with VFD F Single Pump, 7.5 Hp with VFD G Single Pump, 1 Hp with VFD H Single Pump, 15 Hp with VFD J Dual Pump, 3 Hp with VFD K Dual Pump, 5 Hp with VFD L Dual Pump, 7.5 Hp with VFD M Dual Pump, 1 Hp with VFD N Dual Pump, 15 Hp with VFD Quality Assurance Certified to ISO 91 Controls/Communications Options Std 1 Std, BACnet Communication 5 EMM 6 EMM, BACnet Communication B EMM, GFI C EMM, GFI, BACnet Communication H GFI J GFI, BACnet Communication Electrical Options 3RAP1-6 No Disconnect, No Cooler Heater 1 No Disconnect, Cooler Heater D Non-Fused Disconnect, No Cooler Heater F Non-Fused Disconnect, Cooler Heater 3RAP7-15 Single Point, No Disconnect, No Cooler Heater 1 Single Point, No Disconnect, Cooler Heater 2 Single Point, Non-Fused Disconnect, No Cooler Heater 3 Single Point, Non-Fused Disconnect, Cooler Heater 4 Dual Point, No Disconnect, No Cooler Heater 5 Dual Point, No Disconnect, Cooler Heater Ambient/Capacity Control/High SCCR Options Std Comp 1 Hot Gas Bypass 2 Digital Comp 3 Std Comp, High SCCR 4 Hot Gas Bypass, High SCCR 5 Digital Comp, High SCCR 6 Low Ambient, Std Comp 7 Low Ambient, Hot Gas Bypass 8 Low Ambient, Digital Comp 9 Low Ambient, Std Comp, High SCCR B Low Ambient, Hot Gas Bypass, High SCCR C Low Ambient, Digital Comp, High SCCR D Std Comp, Suction Service Valve F Hot Gas Bypass, Suction Service Valve G Digital Comp, Suction Service Valve H Std Comp, High SCCR, Suction Service Valve J Hot Gas Bypass, High SCCR, Suction Service Valve K Digital Comp, High SCCR, Suction Service Valve L Low Ambient, Std Comp, Suction Service Valves M Low Ambient, Hot Gas Bypass, Suction Service Valves N Low Ambient, Digital Comp, Suction Service Valves P Low Ambient, Std Comp, High SCCR, Suction Service Valves Q Low Ambient, Hot Gas Bypass, High SCCR, Suction Service Valves R Low Ambient, Digital Comp, High SCCR, Suction Service Valves a

5 AHRI* capacity ratings UNIT 3RAP 6 Hz CAPACITY COMPRESSOR POWER INPUT (kw) FAN POWER (kw) TOTAL POWER (kw) FULL LOAD IPLV COOLER FLOW RATE CHILLER WATER PRESSURE DROP Tons kw EER COP EER COP GPM L/s Ft wg kpa UNIT 3RAP 5 Hz CAPACITY COP Coefficient of Performance EER Energy Efficiency Ratio IPLV Integrated Part Load Value COMPRESSOR POWER INPUT (kw) * Air-Conditioning, Heating, and Refrigeration Institute. FAN POWER (kw) TOTAL POWER (kw) FULL LOAD IPLV COOLER FLOW RATE CHILLER WATER PRESSURE DROP Tons kw EER COP EER COP GPM L/s Ft wg kpa NOTE: Based on AHRI-55/59 standard rating conditions. All ratings in the above table were generated in Packaged Chiller Builder version 3.49h, using uncoated condenser coils and no additional chiller options. Refer to the most current version of the Packaged Chiller Builder to obtain the most up-to-date data. 5

6 Physical data *Unit connection is IPS Carbon Steel piping. Flow switch and strainer are standard on all units, with or without hydronic package. ENGLISH UNIT 3RAP OPERATING WEIGHT (lb) MCHX Condenser Coil, No Pump MCHX Condenser Coil, Single Pump (6 Hz only) MCHX Condenser Coil, Dual Pump (6 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (6 Hz only) Al-Cu Condenser Coil, Dual Pump (6 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (6 Hz only) Cu-Cu Condenser Coil, Dual Pump (6 Hz only) REFRIGERANT TYPE R-41A, EXV Controlled System Total Refrigerant Charge (lb) Refrigerant Charge (lb) Ckt A/Ckt B 8.6/ 9.6/ 14.6/ 15.2/ 16.7/ 17.6/ 14.3/ / / /17. Total Refrigerant Charge RTPF (lb) Refrigerant Charge RTPF (lb) Ckt A/Ckt B COMPRESSORS Scroll, Hermetic Quantity Speed (Rpm) 35 (6 Hz)/29 (5 Hz) (Qty) Tons, Ckt A (1) 11 (1) 15 (2) 9 (2) 1 (2) 13 (2) 15 (2) 1 (2) 1 (2) 11 (2) 13 (Qty) Tons, Ckt B (2) 9 (2) 11 (2) 13 (2) 13 Oil Charge (Pt) Ckt A/Ckt B 6.9/ 6.9/ 13.8/ 13.8/ 13.8/ 13.8/ 13.8/ / / /13.8 No. Capacity Steps Standard With Hot Gas Bypass Digital Compressor Option Minimum Capacity Step (%) Standard With Hot Gas Bypass Digital Compressor Option Capacity (%) Circuit A Circuit B COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (lb) (empty) Net Fluid Volume (gal) Maximum Refrigerant Pressure (psig) Maximum Water-Side Pressure Without Pump(s) (psig) Maximum Water-Side Pressure With Pump(s) (psig) CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* / / / / 2 Drain (NPT) 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 CONDENSER FANS Standard Low-Sound AeroAcoustic Plastic Type, Axial, Vertical Discharge Type Fan Speed (Rpm) 85 (6 Hz)/71 (5 Hz) No. Blades...Diameter (in.) No. Fans Total Airflow 6 Hz (Cfm) ,5 17,5 19,4 19,4 29,6 29,6 3,5 3,5 Total Airflow 5 Hz (Cfm) ,613 14,613 16,199 16,199 24,716 24,716 25,468 25,468 Optional Value Sound Type Propeller Type, Axial, Vertical Discharge Fan Speed (Rpm) 114 (6 Hz)/95 (5 Hz) No. Blades...Diameter (in.) No. Fans Total Airflow 6 Hz (Cfm) 1,1 1,1 18,5 18,5 2,9 2,9 32, 32, 33,3 33,3 Total Airflow 5 Hz (Cfm) ,448 15,448 17,452 17,452 26,72 26,72 27,85 27,85 CONDENSER COILS Novation MCHX Aluminum Tube, Aluminum Fin Quantity (Ckt A/Ckt B) 1/ 1/ 1/ 1/ 1/ 1/ 1/1 1/1 1/1 1/1 Total Face Area (sq ft) Maximum Refrigerant Pressure (psig) HYDRONIC MODULE (Optional, 6 Hz only) Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve Pump Single or Dual, Centrifugal Monocell Pump(s), 35 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (gal) Total/Acceptance 4.4/ /1.3 CHASSIS DIMENSIONS (ft - in.) Length Width Height EXV Electronic Expansion Valve MCHX Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil) 6

7 EXV Electronic Expansion Valve MCHX Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil) *Unit connection is IPS Carbon Steel piping. Flow switch and strainer are standard on all units, with or without hydronic package. ENGLISH (cont) UNIT 3RAP OPERATING WEIGHT (lb) MCHX Condenser Coil, No Pump MCHX Condenser Coil, Single Pump (6 Hz only) MCHX Condenser Coil, Dual Pump (6 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (6 Hz only) Al-Cu Condenser Coil, Dual Pump (6 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (6 Hz only) Cu-Cu Condenser Coil, Dual Pump (6 Hz only) REFRIGERANT TYPE R-41A, EXV Controlled System Total Refrigerant Charge MCHX (lb) Refrigerant Charge MCHX (lb) Ckt A/Ckt B 16.9/ / / / / / / / /59.5 Total Refrigerant Charge RTPF (lb) Refrigerant Charge RTPF (lb) Ckt A/Ckt B 65.5/ / / / / / /132. COMPRESSORS Scroll, Hermetic Quantity Speed (Rpm) 35 (6 Hz)/ 29 (5Hz) (Qty, Tons) Ckt A (2) 13 (2) 15 (2) 15 (3) 13 (3) 15 (1) 2 (1) 25 (3) 2 (3) 2 (3) 25 (Qty, Tons) Ckt B (2) 15 (2) 15 (3) 15 (3) 15 (3) 15 (3) 2 (3) 2 (3) 25 (3) 25 Oil Charge (Pt) Ckt A/Ckt B 13.8/ / / / / / / / /42.6 No. Capacity Steps Standard With Hot Gas Bypass Digital Compressor Option Minimum Capacity Step (%) Standard With Hot Gas Bypass Digital Compressor Option Capacity (%) Circuit A Circuit B COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (lb) (empty) Net Fluid Volume (gal) Maximum Refrigerant Pressure (psig) Maximum Water-Side Pressure Without Pump(s) (psig) Maximum Water-Side Pressure With Pump(s) (psig) CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 1 / / Drain (NPT) 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 CONDENSER FANS Standard Low-Sound AeroAcoustic Type Plastic Type, Axial, Vertical Discharge Fan Speed (Rpm) 85 (6 Hz)/71 (5 Hz) No. Blades...Diameter (in.) No. Fans Total Airflow, 6 Hz (Cfm) 38,8 38,8 48,5 58,2 58,2 67,9 77,6 87,3 97, Total Airflow, 5 Hz (Cfm), 32,398 32,398 4,512 48,614 48,614 56,716 64,819 72,921 81,24 Optional Value Sound Type Propeller Type, Axial, Vertical Discharge Fan Speed (Rpm) 114 (6 Hz)/95 (5 Hz) No. Blades...Diameter (in.) No. Fans Total Airflow, 6 Hz (Cfm) 41,8 41,8 51,25 61,5 61,5 71,75 82, 92,25 12,5 Total Airflow, 5 Hz (Cfm) 34,93 34,93 42,89 51,371 51,371 59,932 68,494 77,56 85,618 CONDENSER COILS Novation MCHX Aluminum Tube, Aluminum Fin Novation MCHX Aluminum Tube, Aluminum Fin or RTPF Quantity (Ckt A/Ckt B) 1/1 1/1 2/3 3/3 3/3 3/4 4/4 4/5 5/5 Total Face Area (sq ft) Maximum Refrigerant Pressure (psig) HYDRONIC MODULE (Optional, 6 Hz Only) Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve Pump Single or Dual, Centrifugal Monocell Pump(s), 35 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (gal) Total/Acceptance 1.3/1.3 CHASSIS DIMENSIONS (ft - in.) Length Width Height

8 Physical data (cont) *Unit connection is IPS Carbon Steel piping. Flow switch and strainer are standard on all units, with or without hydronic package. SI UNIT 3RAP OPERATING WEIGHT (kg) MCHX Condenser Coil, No Pump MCHX Condenser Coil, Single Pump (6 Hz only) MCHX Condenser Coil, Dual Pump (6 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (6 Hz only) Al-Cu Condenser Coil, Dual Pump (6 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (6 Hz only) Cu-Cu Condenser Coil, Dual Pump (6 Hz only) REFRIGERANT TYPE R-41A, EXV Controlled System Total Refrigerant Charge (kg) Refrigerant Charge (kg) Ckt A/Ckt B 3.9/ 4.4/ 6.6/ 7.1/ 7.6/ 8./ 6.8/ / / /7.8 Total Refrigerant Charge RTPF (lb) Refrigerant Charge RTPF (lb) Ckt A/Ckt B COMPRESSORS Scroll, Hermetic Quantity Speed (R/s) 58.3 (6 Hz)/48.3 (5 Hz) (Qty) kw, Ckt A (1) 38 (1) 53 (2) 32 (2) 35 (2) 46 (2) 53 (2) 35 (2) 35 (2) 38 (2) 46 (Qty) kw, Ckt B (2) 32 (2) 38 (2) 46 (2) 46 Oil Charge (L) Ckt A/Ckt B 3.3/ 3.3/ 6.5/ 6.5/ 6.5/ 6.5/ 6.5/ / / /6.5 No. Capacity Steps Standard With Hot Gas Bypass Digital Compressor Option Minimum Capacity Step (%) Standard With Hot Gas Bypass Digital Compressor Option Capacity (%) Circuit A Circuit B COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (kg) (empty) Net Fluid Volume (L) Maximum Refrigerant Pressure (kpa) Maximum Water-Side Pressure Without Pump(s) (kpa) Maximum Water-Side Pressure With Pump(s) (kpa) CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* / / / / 2 Drain (NPT) 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 CONDENSER FANS Standard Low-Sound AeroAcoustic Plastic Type, Axial, Vertical Discharge Type Fan Speed (R/s) 14.2 (6 Hz)/11.8 (5 Hz) No. Blades...Diameter (mm) No. Fans Total Airflow 6 Hz (L/s) Total Airflow 5 Hz (L/s) Optional Value Sound Type Propeller Type, Axial, Vertical Discharge Fan Speed (R/s) 19. (6 Hz)/15.8 (5 Hz) No. Blades...Diameter (mm) No. Fans Total Airflow 6 Hz (L/s) Total Airflow 5 Hz (L/s) CONDENSER COILS Novation MCHX Aluminum Tube, Aluminum Fin Quantity (Ckt A/Ckt B) 1/ 1/ 1/ 1/ 1/ 1/ 1/1 1/1 1/1 1/1 Total Face Area (sq m) Maximum Refrigerant Pressure (kpa) HYDRONIC MODULE (Optional, 6 Hz Only) Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve Pump Single or Dual, Centrifugal Monocell Pump(s), 35 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (L) Total/Acceptance 17.4/ /39. CHASSIS DIMENSIONS (mm) Length Width Height EXV Electronic Expansion Valve MCHX Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil) 8

9 EXV Electronic Expansion Valve MCHX Microchannel Heat Exchanger RTPF Round Tube, Plate Fin (Condenser Coil) *Unit connection is IPS Carbon Steel piping. Flow switch and strainer are standard on all units, with or without hydronic package. SI (cont) UNIT 3RAP OPERATING WEIGHT (kg) MCHX Condenser Coil, No Pump MCHX Condenser Coil, Single Pump (6 Hz only) MCHX Condenser Coil, Dual Pump (6 Hz only) Al-Cu Condenser Coil, No Pump Al-Cu Condenser Coil, Single Pump (6 Hz only) Al-Cu Condenser Coil, Dual Pump (6 Hz only) Cu-Cu Condenser Coil, No Pump Cu-Cu Condenser Coil, Single Pump (6 Hz only) Cu-Cu Condenser Coil, Dual Pump (6 Hz only) REFRIGERANT TYPE R-41A, EXV Controlled System Total Refrigerant Charge MCHX (kg) Refrigerant Charge MCHX (kg) Ckt A/Ckt B 7.7/ / / / / / / / /27. Total Refrigerant Charge RTPF (kg) Refrigerant Charge RTPF (kg) Ckt A/Ckt B 29.7/ / / / / / /59.9 COMPRESSORS Scroll, Hermetic Quantity Speed (R/s) 58.3 (6 Hz)/48.3 (5 Hz) (Qty, kw) Ckt A (2) 46 (2) 53 (2) 53 (3) 46 (3) 53 (1) 7 (1) 87.9 (3) 7 (3) 7 (3) 87.9 (Qty, kw) Ckt B (2) 53 (2) 53 (3) 53 (3) 53 (3) 53 (3) 7 (3) 7 (3) 87.9 (3) 87.9 Oil Charge (L) Ckt A/Ckt B 6.5/ / / / / / / / /2.1 No. Capacity Steps Standard With Hot Gas Bypass Digital Compressor Option Minimum Capacity Step (%) Standard With Hot Gas Bypass Digital Compressor Option Capacity (%) Circuit A Circuit B COOLER Brazed, Direct-Expansion Plate Heat Exchanger Weight (kg) (empty) Net Fluid Volume (L) Maximum Refrigerant Pressure (kpa) Maximum Water-Side Pressure Without Pump(s) (kpa) Maximum Water-Side Pressure With Pump(s) (kpa) CHILLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 1 / / Drain (NPT) 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 1 / 2 CONDENSER FANS Standard Low-Sound AeroAcoustic Type Plastic Type, Axial, Vertical Discharge Fan Speed (R/s) 14.2 (6 Hz)/11.8 (5 Hz) No. Blades...Diameter (mm) No. Fans Total Airflow, 6 Hz (L/s) Total Airflow, 5 Hz (L/s) Optional Value Sound Type Propeller Type, Axial, Vertical Discharge Fan Speed (R/s) 19. (6 Hz)/15.8 (5 Hz) No. Blades...Diameter (mm) No. Fans Total Airflow, 6 Hz (L/s) Total Airflow, 5 Hz (L/s) CONDENSER COILS Novation MCHX Aluminum Tube, Aluminum Fin Novation MCHX Aluminum Tube, Aluminum Fin or RTPF Quantity (Ckt A/Ckt B) 1/1 1/1 2/3 3/3 3/3 3/4 4/4 4/5 5/5 Total Face Area (sq m) Maximum Refrigerant Pressure (kpa) HYDRONIC MODULE (Optional, 6 Hz Only) Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and Balance Valve Pump Single or Dual, Centrifugal Monocell Pump(s), 35 Rpm. Dual pumps with check valves and isolation valves. Expansion Tank Volume (L) Total/Acceptance 39./39. CHASSIS DIMENSIONS (mm) Length Width Height

10 Physical data (cont) NOTE: Mounting points are shown on page 13. UNIT WEIGHTS MCHX COIL, NO PUMP UNITS 3RAP POUNDS 3RAP KILOGRAMS SIZE A B C D E F Total Weight SIZE A B C D E F Total Weight MCHX COIL, SINGLE PUMP UNITS 3RAP POUNDS 3RAP KILOGRAMS SIZE A B C D E F Total Weight SIZE A B C D E F Total Weight MCHX COIL, DUAL PUMP UNITS 3RAP POUNDS 3RAP KILOGRAMS SIZE A B C D E F Total Weight SIZE A B C D E F Total Weight

11 UNIT WEIGHTS (cont) RTPF AL/CU COIL, NO PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 3RAP 3RAP SIZE A B C D E F Total Weight SIZE Total A B C D E F Weight RTPF AL/CU COIL, SINGLE PUMP UNITS 3RAP WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 3RAP SIZE A B C D E F Total Weight SIZE Total A B C D E F Weight NOTES: 1. RTPF AL/CU coils are available for unit sizes 7-15 only. 2. Mounting points are shown on page 13. RTPF AL/CU COIL, DUAL PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 3RAP 3RAP SIZE A B C D E F Total Weight SIZE Total A B C D E F Weight

12 Physical data (cont) UNIT WEIGHTS (cont) RTPF CU/CU COIL, NO PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 3RAP 3RAP SIZE A B C D E F Total Weight SIZE Total A B C D E F Weight RTPF CU/CU COIL, SINGLE PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 3RAP 3RAP SIZE A B C D E F Total Weight SIZE A B C D E F Total Weight NOTES: 1. RTPF CU/CU coils are available for unit sizes 7-15 only. 2. Mounting points are shown on page 13. RTPF CU/CU COIL, DUAL PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 3RAP 3RAP SIZE A B C D E F Total Weight SIZE Total A B C D E F Weight

13 MOUNTING POINTS 3RAP1-3 UNITS 3RAP35-9 UNITS B C B C CONTROL BOX SIDE CONTROL BOX SIDE NOTE: When the accessory storage tank is employed (sizes 1-6 only), the value for total weight increases (to be added to the weights shown in the mounting weight tables) by 1673 lb (759 kg) on 3RAP1-15, by 2193 lb (995 kg) on 3RAP18-3, and by 4361 lb (1978 kg) on 3RAP35-6. Even with the storage tank, all 3RAP1-6 chillers require only 4-point support. A D A D 3RAP1-15 UNITS B C D CONTROL BOX SIDE A F E 13

14 Options and accessories ITEM FACTORY-INSTALLED OPTION FIELD-INSTALLED ACCESSORY Condenser Coil and Sound Options MCHX, E-Coated X Aluminum Fins/Copper Tube (available on sizes 7-15) X Aluminum Fins/Copper Tube, Pre-Coated (available on sizes 7-15) X Aluminum Fins/Copper Tube, E-Coat (available on sizes 7-15) X Copper Fins/Copper Tube (available on sizes 7-15) X Copper Fins/Copper Tube, E-Coat (available on sizes 7-15) X Low Sound Compressor Blankets X Value Sound Fans X Ultra-Low Sound X Controls/Communication Options BACnet Communication X BACnet/Modbus Translator Control X Chillervisor System Manager III Multi-Unit Control X Energy Management Module (EMM) X X LON (Local Operating Network) Translator Control X Navigator Display X Remote Enhanced Display X Touch Pilot Display X Cooler Options Freeze Protection Cooler Heaters X Remote Cooler Kit X Electrical Options Unit-Mounted Main Disconnect, Non-Fused (not available with dual point power or 28/23 volt sizes 1-15) X GFI Convenience Outlet (115 v) (6 Hz only) X X High SCCR (Short Circuit Current Rating) (not available with dual point power or 28/23 volt sizes 1-15) X Hydronics Option (6 Hz only) Hydronic Pump Package X Chilled Water Storage Tank (available on sizes 1-6) X Variable Frequency Drive (VFD) Pump (available on sizes 7-15) X Refrigeration Circuit Options Compression Suction Service Valves (available on sizes 7-15) X Low Ambient Temperature Head Pressure Control X X Hot Gas Bypass (not available on sizes 1 and 15) X X Digital Compressor (available on sizes 1-9) X Security/Packaging Options Security Grilles/Hail Guards X X Vibration Isolation X Wind Baffles X E-Coated Epoxy Coating Applied to Entire Coil Assembly EMM Energy Management Module LON Local Operating Network MCHX Microchannel Heat Exchanger Factory-installed options Condenser coil options are available to match coil construction to the site conditions for the best durability. Refer to the Condenser Coil Corrosion Protection Options table on page 16 or the appropriate selection guide for more information. Machine sizes 7-15 have all coil options available, with or without coil coatings. Machine sizes 1-6 are available in MCHX or e-coated MCHX only. Value sound fans provide a metal, propeller-type fan system which is cost-effective when compared to the lowsound AeroAcoustic fan system. This factory-installed fan option is compatible with the Motormaster V option. Ultra-low sound provides a combination of low sound AeroAcoustic fans with sound blankets. Digital compressor control allows incremental unloading for a closer match to building load. This option is not NOTES: 1. Std SCCR (short circuit current rating) (5 ka). 2. High SCCR 46-v, 38-v, 38/415-v, and 28/23-v (65 ka) or 575-v (25 ka). available on sizes 1-15, or on any application with a leaving fluid temperature below 35 F (2 C). High short circuit current rating (SCCR) provides a short circuit current rating protection for the unit up to 65 ka on 46-v, 38-v, 38/415-v, and 28/23-v units or 25 ka on 575-v units. The high SCCR option is available with either a terminal block or a non-fused disconnect for unit sizes 3RAP1-6 at 46-v or 575-v. Other unit sizes and voltages require the selection of the nonfused disconnect in order to obtain the high SCCR option. The high SCCR option is not available with dual point power at any size or with 28/23-v units in the size range of 3RAP1-15. See the High SCCR Availability chart, on page 16, for further clarification. The standard SCCR rating, regardless of voltage, is 5 ka. Motormaster V low-ambient control provides control of fan motor operation to maintain head pressure at 14

15 low outdoor ambient temperatures down to 2 F ( 29 C). This option also requires field-installed wind baffles. This option is also available as an accessory. This option is a standard feature on all 3RAP1 and 15 chillers. Non-fused disconnect includes factory-installed nonfused disconnect capability for power and control located at the unit. This is not available on dual point power at any size, or on any 28/23-volt chiller in the 1-15 size range. Energy management module (EMM) provides energy management capabilities to minimize chiller energy consumption. Several features are provided with this module including leaving fluid temperature reset, cooling set point reset or demand limit control from a 4 to 2 ma signal, 2- point demand limit control (from to 1%) activated by a remote contact closure, and discrete input for Ice Done indication for ice storage system interface. The EMM is also available as an accessory. Freeze protection with cooler heaters provides protection from cooler freeze-up to 2 F ( 29 C) on 6 Hz units and down to 15 F ( 26 C) on 5 Hz units. GFI convenience outlet is a factory-installed convenience outlet that includes 4-amp GFI (ground fault interrupter) receptacle with independent fuse protection. Convenience outlet is 115-v female receptacle, and is only available for 6 Hz applications. This option is also available as an accessory. Compressor suction service valve provides additional isolation of the compressor from the cooler vessel for service. This option is only available on sizes Hydronic pump package (6 Hz only) option adds circulating pumps, complete with controls, contactor, VFD compatible motors, and insulated expansion tank (expansion tank available on sizes 1-6 only). Available in single or dual (lead/lag controlled) cooler pump versions, with total dynamic head external to the chiller from approximately 15 to 16 ft (4.6 to 48.8 m). A VFD option is available on sizes Hot gas bypass option allows additional capacity reduction for unit operation down below the minimum standard step of capacity. This option is not available on units with the digital compressor option, on sizes 1 and 15 units, or any application with a leaving fluid temperature below 35 F (2 C). This option is also available as an accessory on all 3RAP units without digital compressors. Security grilles/hail guards consist of louvered, sheet metal panels which securely fasten to the chiller and provide condenser coil protection against hail and physical damage. This option directly covers the coil(s) on sizes 1-6. On sizes 7 and larger, the louvered panels are only on the ends of the chiller, with a wire guard entirely covering the sides of the chiller. This option is also available as an accessory. BACnet* communication option Provides pre-programmed factory-installed communication capability with a BACnet MS/TP network. Allows integration with i-vu Open control system or a third-party BACnet building automation system. No field programming is required. Field-installed accessories BACnet/Modbus translator control provides an interface between the unit and a BACnet Local Area *Sponsored by ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers). Registered trademark of Schneider Electric. Network (LAN, i.e., MS/TP EIA-485). Field programming is required. Chillervisor System Manager III multi-unit control accessory allows sequencing of between two and eight chillers in parallel. Pump control is also provided. Energy management module provides energy management capabilities to minimize chiller energy consumption. Several features are provided with this module including leaving fluid temperature reset, cooling set point reset or demand limit control from a 4 to 2 ma signal, 2-point demand limit control (from to 1%) activated by a remote contact closure, and discrete input for Ice Done indication for ice storage system interface. The EMM is also available as an option. LON (local operating network) translator control provides an interface between the unit and a local operating network (i.e., LonWorks** FT-1A ANSI/EIA-79.1). Field programming is required. Navigator display module provides a portable, hand held display module for convenient access to unit status, operation, configuration and troubleshooting diagnostics capability. The 4-line, 8-character LCD (liquid crystal display) display provides clear language information in English, French, Spanish or Portuguese. The weatherproof enclosure and industrial grade extension cord make the Navigator module ideally suited for outdoor applications. Magnets located on the back of the module allow attachment of any sheet metal component for hands-free operation. Remote enhanced display accessory kit contains a remotely mounted 4-character per line, 16-line display panel for unit diagnostics. Touch Pilot display is a cost-effective, touch-screen, remote-mount device that can be used in lieu of the remote enhanced display. Motormaster V low-ambient control provides control of outdoor-fan motor operation to maintain head pressure at low outdoor ambient temperatures down to 2 F ( 29 C). This accessory also requires field-installed wind baffles. This accessory is also available as a factory-installed option. This accessory is standard on 3RAP1 and 15 units. Chilled water storage tank provides a minimum of 4 gallons per ton loop storage capacity. Includes insulated steel shell tank, Victaulic pipe connections, electric tank heaters (with thermostat to prevent overheating), electric cables, vent, drain, and enclosure to allow tank to be installed under the chiller to protect to 2 F ( 29 C). The power supply for the storage tank is obtained from the chiller, so no separate power source is required for this accessory. This is available with sizes 1-6 only. Vibration isolation consists of field-installed 1 / 4 -in. (.64 cm) neoprene isolator pads (24-in. x 3-in.) (61. cm x 7.6 cm) that reduce vibration transmission from the compressor through the floor and into the conditioned space. Low sound compressor blankets reduce unit sound levels by providing an acoustic blanket on each compressor. Hot gas bypass accessory allows additional capacity reduction for unit operation below the minimum standard step of capacity. This accessory is not available on units **Registered trademark of Echelon Corporation. 15

16 Options and accessories (cont) that have the digital compressor option or any application with a leaving fluid temperature below 35 F (2 C). This field-installed accessory is also available as a factory-installed option, but the factory option is not available with digital compressors or unit sizes 1 or 15. Remote cooler kit provides the additional hardware required to remotely mount the cooler from the unit. There are limits to total separation of the unit to the cooler as well as vertical separation limits, and these are delineated in the accessory installation instructions. Never bury refrigerant piping on these or any other applications. GFI convenience outlet is a field-installed convenience outlet that includes a 4-amp GFI (ground fault interrupter) receptacle with independent fuse protection. The convenience outlet is a 115-v female receptacle, and is only available for 6 Hz applications. The GFI convenience outlet is also available as a factory-installed option. Security grilles/hail guards consist of louvered, sheet metal panels which securely fasten to the chiller and provide condenser coil protection against hail and physical damage. This accessory directly covers the coil(s) on sizes 1-6. On sizes 7 and larger, the louvered panels are only on the ends of the chiller, with a wire guard entirely covering the sides of the chiller. Security grilles/hail guards are also available as a factory-installed option. Wind baffles facilitate operation down to 2 F ( 29 C) when used in conjunction with low ambient temperature head pressure control. AL Aluminum CU Copper NACO North American Commercial Operations CONDENSER COIL CORROSION PROTECTION OPTIONS ENVIRONMENT ENVIRO-SHIELD OPTION* Standard Mild Severe Industrial Combined Coastal Coastal Industrial/Coastal Novation Heat Exchanger (Standard) See NACO Packaged Chiller Builder Novation Heat Exchanger, E-coat See NACO Packaged Chiller Builder AL Fins X CU Fins X AL Fins, E-coat X X X CU Fins, E-coat X AL Fins, Pre-coated X * See NACO Packaged Chiller Builder for details. Additional corrosion protection is available. For Novation or round tube/plate fin (RTPF) heat exchangers, see selection guide Environmental Corrosion Protection (Publication ). Available on 3RAP7-15 only. UNIT VOLTAGE NON-FUSED DISCONNECT HIGH SCCR AVAILABILITY* 3RAP UNIT SIZE TERMINAL NON-FUSED TERMINAL NON-FUSED BLOCK DISCONNECT BLOCK DISCONNECT TERMINAL BLOCK 28/ X X N/A N/A X X X 38/ X X X X X X X X X X X High SCCR not available for terminal block N/A High SCCR not offered for 3RAP / units * The high SCCR option is not available with dual point power. 16

17 Base unit dimensions 3RAP1,15 DIMENSIONS ARE IN INCHES [MM] A

18 Base unit dimensions 3RAP18-3 DIMENSIONS ARE IN INCHES [MM] A

19 Base unit dimensions 3RAP35-6 DIMENSIONS ARE IN INCHES [MM] A

20 Base unit dimensions 3RAP7-9 DIMENSIONS ARE IN INCHES [MM] A

21 Base unit dimensions 3RAP1,115 DIMENSIONS ARE IN INCHES [MM] a

22 Base unit dimensions 3RAP13,15 DIMENSIONS ARE IN INCHES [MM] a

23 Accessory dimensions SEE DETAIL A A Ø2-1/2 IN. VICTAULIC WATER INLET/OUTLET 1' 1/32" [36] 1' 1/32" [36] CHILLER MOUNTING SLOT 1' 5-13/32" [442] TANK ACCESS TANK ACCESS 1' 5-13/32" [442] TANK ACCESS TANK ACCESS CHILLER WATER OUT (REF) CHILLER WATER IN (REF) Ø7/16" [11] X 1" [25] LG SLOT 2 X 1" [25] DETAIL A AT (4) PLCS.88" [22.35]Ø KNOCKOUT FOR POWER TO CONTROL BOX 2 X 1-1/16" [27] 2 X 4-7/8" [124] 3" [76.2] MOUNTING HOLES, FOUR CORNERS (TYP) Ø.395/.45 (TYP) MOUNTING HOLES MIDDLE EACH SIDE A 2' 9-15/32" [85] CENTER OF GRAVITY 2" SQ DRAIN 2 PLCS 5-3/4" [146] 9-25/32" [248] 2 X 12.3 [35.64] TANK ACCESS TANK ACCESS 2' 8-13/32" [823] 1' 1-7/8" [581] 2' 47/64" [628] TANK ACCESS ACCESSORY STORAGE TANK FOR UNIT SIZES ' 11-1/2" [597] CENTER OF GRAVITY CONTROL BOX END 1/4" VENT 2 PLCS CONTROL BOX END 5' 6-15/16" [17] SECTION A-A 2 PLCS 2 X 14.7 [357.25] 2 X 7.3 [178.68] 2 X 12.3 [35.66] Ø2-1/2" VICTAULIC WATER INLET/OUTLET TANK ACCESS C.B. ACCESS TANK ACCESS 3' 1-63/64" [1193] 2 X 3' 1-1/4" [946] CHILLER MOUNTING SLOT 1-1/2" [38.1] a

24 Accessory dimensions (cont) ACCESSORY STORAGE TANK FOR UNIT SIZES 18-3 Ø7/32" [6] X 1" [25] LG SLOT SEE DETAIL A 2 X 1" [25] DETAIL A AT (4) PLCS A Ø2-1/2" VICTAULIC WATER INLET/OUTLET 1' 11-17/32" [597] CENTER OF GRAVITY TANK ACCESS CHILLER MOUNTING SLOT TANK ACCESS a ' 5-13/32" [442] 1' 1/32" [35] TANK ACCESS TANK ACCESS 1' 1/32" [36] 1' 5-13/32" [442] Ø.88" (22.35) KNOCKOUT FOR POWER TO THE CONTROL BOX TANK ACCESS TANK ACCESS 2 X 3' 1-1/4" [946] CHILLER MOUNTING SLOT 1" [26] 2 X 4-7/8" [124] CONTROL BOX END TANK ACCESS Ø2-1/2" VICTAULIC WATER INLET/OUTLET C.B. ACCESS 1-1/2" [38.1] 1/4" VENT 2 PLCS 2" SQ DRAIN 2 PLCS 2 X 12.2 [35.24] 1' 1-7/8" [581] SECTION A-A 2 PLCS CONTROL BOX END 3' 1-63/64" [1193] 2 X 14.7 [357.25] 3" [76.2] MOUNTING HOLES FOUR CORNERS (TYP) Ø.395/.45 (TYP) MOUNTING HOLES, MIDDLE EACH SIDE 2 X 7.3 [178.68] 2 X 12.3 [35.52] 3' 8-1/2" [113] CENTER OF GRAVITY CHILLER WATER OUT (REF) CHILLER WATER IN (REF) 5-3/4" [146] 1' 3-7/16" [392] TANK ACCESS TANK ACCESS TANK ACCESS 2' 8-13/32" [823] 2' 23/32" [628] 7' 4-31/32" [226] 24

25 3" [76.2] MOUNTING HOLES, FOUR CORNERS (TYP) Ø7/32" [6] X 1" [25] LG SLOT SEE DETAIL A Ø.395/.45 (TYP) MOUNTING HOLES, MIDDLE EACH SIDE A 1-1/2" [38.1] DETAIL A AT (4) PLCS TANK ACCESS Ø.88" (22.35) KNOCKOUT FOR POWER TO THE CONTROL BOX 3' 7-31/32" [1117] TANK ACCESS 4' 1-3/8" [1254] CENTER OF GRAVITY CONTROL BOX END MOUNTING HOLES MOUNTING HOLES 2 X 7' 5" [226] CHILLER MOUNTING SLOT Ø2-1/2" VICTAULIC WATER INLET/OUTLET 1' [35] 1' 1/16" [36] Ø.88" (22.35) KNOCKOUT FOR POWER TO THE CONTROL BOX 1' 5-13/32" [442] TANK ACCESS 1' 5-13/32" [442] TANK ACCESS C.B. ACCESS TANK ACCESS TANK ACCESS C.B. ACCESS TANK ACCESS 1/4" VENT 4 PLCS 2 X 22.9 [581.65] 8' 2-3/4" [258] ACCESSORY STORAGE TANK FOR UNIT SIZES ' 7-31/32" [1117] CONTROL BOX END 4 X 14.7 [357.25] TANK ACCESS 4 X 7.3 [178.68] 2 X 12.6 [36.43] CHILLER MOUNTING SLOT TANK ACCESS 2 X ' -4 7/8" 2 X ' -1 1/6" A CHILLER WATER IN FAR SIDE (REG) 3' 8-1/2" [113] CENTER OF GRAVITY 2" SQ DRAIN 4 PLCS CHILLER WATER OUT FAR SIDE (REF) 2 X 12.2 [35.23] 3' 8-3/32" [112] 2 X [732.43] 2 X [582.56] 4' 6-5/8" [1387] 7' 4-31/32" [226] SECTION A-A 2 PLCS TANK ACCESS TANK ACCESS TANK ACCESS 2' 1-3/32" [866] 1' 1-7/8" [581] CONTROL BOX END 2' 47/64" [628] a

26 Selection procedure Carrier s electronic catalog chiller selection program provides quick, easy selection of Carrier chillers. The program considers specific temperature, fluid, flow requirements, system pressure drop (for proper pump selection, when required), as well as other factors, such as fouling and altitude correction. To select a 3RAP chiller, including optional pump package when required (6 Hz only), use the NACO (North American Commercial Operation) Packaged Chiller Builder Program. PUMP IMPELLER SIZES (6 Hz CHILLERS ONLY) UNIT 3RAP ,13 15 PUMP Hp SINGLE PUMP Option Option Code* Rpm Impeller Pump Code* Dia. (in.) Curve non-vfd VFD non-vfd VFD DUAL PUMP Rpm Impeller Dia. (in.) N/A I 9 N/A I 3 3 N/A I B N/A I 3 (high head) 4 N/A I C N/A I 5 5 N/A II D N/A II 3 3 N/A I B N/A I 3 (high head) 4 N/A I C N/A I 5 5 N/A III D N/A III 5 (high head) 6 N/A III F N/A III N/A IV G N/A IV 3 (high head) 4 N/A I C N/A I 5 5 N/A III D N/A III 5 (high head) 6 N/A III F N/A III N/A IV G N/A IV 1 Z N/A IV H N/A IV 3 1 C V 6 J VII 5 2 D V 7 K VIII F VI 8 L IX 1 4 G VI 9 M IX 5 2 D V 7 K VIII F VI 8 L VIII 1 4 G VI 9 M VIII 15 5 H VI B N VIII 5 2 D X 7 K VIII F X 8 L VIII 1 4 G X 9 M VIII 15 5 H X B N VIII 5 2 D XI F XI 8 L VIII 1 4 G XII 9 M VIII 15 5 H XII B N VIII Pump Curve *Option Code refers to the Hydronics Option (position 12) in the model number. See the 3RAP nomenclature on page 4 for option identification. NOTE: Pump selections are chiller size dependent. For example, option code 5 on a 3RAP1-3 chiller is not the same as option code 5 on a 3RAP35-45 chiller. 26

27 Performance data HEAT EXCHANGER PRESSURE DROP 3RAP1-3 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM 1 3RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 HEAT EXCHANGER PRESSURE DROP 3RAP35-6 (ENGLISH) & WATER PRESSURE DROP (ft wg) GPM 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 27

28 Performance data (cont) HEAT EXCHANGER PRESSURE DROP 3RAP7-9 (ENGLISH) 6 WATER PRESSURE DROP (ft wg) a3-535 GPM 1 3RAP7 2 3RAP8 3 3RAP9 HEAT EXCHANGER PRESSURE DROP 3RAP1-15 (ENGLISH) 5 1 WATER PRESSURE DROP (ft wg) GPM a RAP1 2 3RAP RAP13 4 3RAP15 28

29 15 HEAT EXCHANGER PRESSURE DROP 3RAP1-3 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 HEAT EXCHANGER PRESSURE DROP 3RAP35-6 (SI) & WATER PRESSURE DROP (kpa) LITERS/SECOND 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 29

30 Performance data (cont) 16 HEAT EXCHANGER PRESSURE DROP 3RAP7-9 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND 1 3RAP7 2 3RAP8 3 3RAP9 16 HEAT EXCHANGER PRESSURE DROP 3RAP1-15 (SI) 14 1 WATER PRESSURE DROP (kpa) LITERS/SECOND a RAP1 2 3RAP RAP13 4 3RAP15 3

31 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP1-3 (ENGLISH) WATER PRESSURE DROP (kpa) GPM 1 3RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP35-6 (ENGLISH) WATER PRESSURE DROP (kpa) GPM 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 31

32 Performance data (cont) 9 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP7-9 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM 1 3RAP7 2 3RAP8 3 3RAP9 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP1-15 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM RAP1 2 3RAP RAP13 4 3RAP15 32

33 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP1-3 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP35-6 (SI) 14 7 WATER PRESSURE DROP (kpa) LITERS/SECOND 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 33

34 Performance data (cont) UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP7-9 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND 1 3RAP7 2 3RAP8 3 3RAP9 25 UNIT PRESSURE DROP NO HYDRONIC PACKAGE 3RAP1-15 (SI) 1 WATER PRESSURE DROP (kpa) LITERS/SECOND RAP1 2 3RAP RAP13 4 3RAP15 34

35 UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-3 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM 1 3RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP35-6 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 35

36 Performance data (cont) UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP7-9 (ENGLISH) 1 WATER PRESSURE DROP (ft wg) GPM 1 3RAP7 2 3RAP8 3 3RAP9 UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-15 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM 1 3RAP1 2 3RAP RAP13 4 3RAP15 36

37 UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-3 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND 1 3RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP35-6 (SI) 6 7 WATER PRESSURE DROP (kpa) LITERS/SECOND 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 37

38 Performance data (cont) UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP7-9 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND 1 3RAP7 2 3RAP8 3 3RAP9 UNIT PRESSURE DROP SINGLE PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-15 (SI) 3 1 WATER PRESSURE DROP (kpa) LITERS/SECOND a RAP1 2 3RAP RAP13 4 3RAP15 38

39 UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-3 (ENGLISH) WATER PRESSURE DROP (kpa) GPM 1 3RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP35-6 (ENGLISH) 225 WATER PRESSURE DROP (ft wg) GPM 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 39

40 Performance data (cont) UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP7-9 (ENGLISH) WATER PRESSURE DROP (ft wg) GPM 1 3RAP7 2 3RAP8 3 3RAP9 UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-15 (ENGLISH) 9 WATER PRESSURE DROP (ft wg) GPM 1 3RAP1 2 3RAP RAP13 4 3RAP15 4

41 UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-3 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND 1 3RAP1 4 3RAP2 2 3RAP15 5 3RAP25 3 3RAP18 6 3RAP3 UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP35-6 (SI) WATER PRESSURE DROP (kpa) LITERS/SECOND 7 3RAP35 1 3RAP5 8 3RAP4 11 3RAP55 9 3RAP RAP6 41

42 Performance data (cont) UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP7-9 (SI) 3 WATER PRESSURE DROP (kpa) LITERS/SECOND 1 3RAP7 2 3RAP8 3 3RAP9 UNIT PRESSURE DROP DUAL PUMP HYDRONIC PACKAGE, 6 Hz ONLY 3RAP1-15 (SI) 25 WATER PRESSURE DROP (kpa) LITERS/SECOND a RAP1 2 3RAP RAP13 4 3RAP15 42

43 PUMP CURVE I FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 1.5 Hp, DUAL PUMP 1.5 Hp, SINGLE PUMP 3. Hp, DUAL PUMP 3. Hp, SINGLE PUMP HIGH HEAD 3. Hp, DUAL PUMP HIGH HEAD 3. Hp 3RAP1-6 UNITS HEAD (m) ft 35 RPM 5.25 in (3.5) 1 (24.4) 8 5. in 4.75 in 4.5 in (18.3) in 4. in (12.2) 4 2 hp 48 3 hp 1.5 hp (6.1) 2 (.). N P S H r NPSHr hp.75 hp (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 43

44 Performance data (cont) PUMP CURVE II FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 5. Hp, DUAL PUMP 5. Hp 3RAP1-3 UNITS HEAD (m) ft 35 RPM (61.) 2 7. in in 55 (48.8) in 51 (36.6) in in 41 1 hp (24.4) hp (12.2) 4 N P S H r NPSHr 35% 2 hp 3 hp 5 hp (.) FLOW (usgpm) (lps) water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 44

45 PUMP CURVE III FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 5. Hp, DUAL PUMP 5. Hp, SINGLE PUMP HIGH HEAD 5. Hp, DUAL PUMP HIGH HEAD 5. Hp 3RAP35-6 UNITS Head (m) ft (45.7) in RPM 5.63 in 69 (36.6) in in hp (27.4) in 1 hp (18.3) hp 5 hp (9.1) 3 N P S H r NPSHr 3 hp (.) (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 45

46 Performance data (cont) PUMP CURVE IV FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 7.5 Hp, DUAL PUMP 7.5 Hp, SINGLE PUMP 1. Hp, DUAL PUMP 1. Hp 3RAP35-6 UNITS Head (m) ft 35 RPM (61.) 2 7. in 6.5 in (48.8) in 58 (36.6) in 55 2 hp 5. in 15 hp 49% (24.4) 8 1 hp 7.5 hp (12.2) 4 N P S H r NPSHr 3 hp 5 hp (.) FLOW (usgpm) (lps) water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 46

47 PUMP CURVE V FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 3 Hp, SINGLE PUMP 5 Hp 3RAP7-1 UNITS Head (m) ft (21.3) in RPM (18.3) in (15.2) 5 4. in. 75 (12.2) in (9.1) hp (6.1) in. 59% 5% 3 hp (3.) 1 NPSHr 39% 2 hp (.) hp hp (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 47

48 Performance data (cont) PUMP CURVE VI FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 7.5 Hp, SINGLE PUMP 1 Hp, SINGLE PUMP 15 Hp 3RAP7-1 UNITS Head (m) ft (45.7) in in RPM 2 hp (36.6) in in (27.4) 9 5. in hp (18.3) 6 58% 1 hp 7.5 hp (9.1) 3 N P S H r NPSHr 3 hp 5 hp (.) (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 48

49 PUMP CURVE VII FOR HYDRONIC PACKAGE, 6 Hz ONLY DUAL PUMP 3 Hp 3RAP7 UNITS Head Pressure (m) ft of fluid (18.3) 6 (14.6) in 8.15 in 7.3 in RPM (11.) in 6. in hp (7.3) 24 5 hp 3 hp (3.7) 12 N P S H r NPSHr 1 hp 1.5 hp 2 hp (.) (.) 8 (5.5) 16 (1.9) 24 (15.14) 32 (2.19) 4 (25.24) (usgpm) (l/s) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 49

50 Performance data (cont) PUMP CURVE VIII FOR HYDRONIC PACKAGE, 6 Hz ONLY DUAL PUMP 5 Hp, DUAL PUMP 7.5 Hp, DUAL PUMP 1 Hp, DUAL PUMP 15 Hp 3RAP7-15 UNITS Head Pressure (m) ft of fluid 35 RPM (45.7) in (36.6) in 75 (27.4) in 4.88 in in 15 hp (18.3) 6 1 hp 7.5 hp (9.1) 3 N P S H r NPSHr 3 hp 5 hp (.) a (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 5

51 PUMP CURVE IX FOR HYDRONIC PACKAGE, 6 Hz ONLY DUAL PUMP 7.5 Hp, DUAL PUMP 1 Hp 3RAP7 UNITS Head Pressure (m) ft of fluid (45.7) in 5.9 in RPM 69 (36.6) in hp (27.4) in 1 hp 18.3 (6) 7.5 hp 5 hp (9.1) 3 N P S H r NPSHr 3 hp (.) (.) 6 (3.79) 12 (7.57) 18 (11.36) 24 a (15.14) (usgpm) (l/s) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 51

52 Performance data (cont) PUMP CURVE X FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 5 HP, SINGLE PUMP 7.5 HP, SINGLE PUMP 1 HP, SINGLE PUMP 15 HP 3RAP115,13 UNITS Head (m) ft 35RPM (48.8) in in 65 (36.6) in in 49 15hp (24.4) 8 4.5in 1hp 7.5hp (12.2) 4 N P S H r NPSHr 3hp 5hp (.) (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 52

53 PUMP CURVE XI FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 5 HP, SINGLE PUMP 7.5 HP 3RAP15 UNIT Head (m) ft 175RPM (21.3) 7 (18.3) in in 78 (15.2) 5 7.in (12.2) 4 6.5in 67 15hp (9.1) 3 6.in 59% 1hp (6.1) 2 7.5hp (3.) 1 N P S H r NPSHr 3hp 4hp 5hp (.) (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 53

54 Performance data (cont) PUMP CURVE XII FOR HYDRONIC PACKAGE, 6 Hz ONLY SINGLE PUMP 1 HP, SINGLE PUMP 15 HP 3RAP15 UNIT Head (m) ft 35 RPM (42.7) 14 (36.6) in 5.63 in 5.25 in (3.5) in 7 65 (24.4) in 57 (18.3) 6 3 hp 47% 25 hp (12.2) 4 2 hp (6.1) 2 (.). N P S H r NPSHr % 1 hp 7.5 hp hp (usgpm) (lps) FLOW water, specific gravity = 1. NPSHr Net Pump Suction Head Required NOTE: Refer to the Pump Impeller Sizes chart on page 26 for proper unit size matching as well as the determination of the impeller diameter. 54

55 STORAGE TANK PRESSURE DROP CURVES 1. a PRESSURE DROP (ft wg) RAP35-6 3RAP ACCESSORY TANK FLOW RATE (gpm) 1. a RAP35-6 PRESSURE DROP (kpa) RAP ACCESSORY TANK FLOW RATE (L/s) 55

56 Typical piping and wiring 3RAP UNITS WITHOUT HYDRONIC PACKAGE (SIZE 3 SHOWN) AIR FLOW CONTROL WIRING FIELD POWER SUPPLY TO EXPANSION TANK GATE VALVE VIBRATION ELIMINATOR VALVE PRESSURE GAGE FLOW PUMP SHUT OFF VALVES HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F ( C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM Airflow Through Condenser Power Wiring Chilled Water Piping NOTES: 1. Chiller must be installed level to within 1 / 8 in. per foot (1.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. a RAP UNITS WITH HYDRONIC PACKAGE (SIZE 3 SHOWN) AIR FLOW CONTROL WIRING FIELD POWER SUPPLY GATE VALVE FLOW VIBRATION Airflow Through Condenser ELIMINATOR Power Wiring NOTE 5 HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING Chilled Water Piping IF AMBIENT TEMPERATURE <32 F ( C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES: 1. Chiller must be installed level to within 1 / 8 in. per foot (1.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. a All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. 5. Air separator required as close to chiller as possible (except primary/secondary systems). 56

57 3RAP UNITS WITHOUT HYDRONIC PACKAGE (SIZE 6 SHOWN) FIELD POWER SUPPLY TO EXPANSION TANK VIBRATION ELIMINATOR GATE VALVE VALVE PRESSURE GAGE FLOW SHUT OFF VALVES PUMP GATE VALVE VIBRATION ELIMINATOR FLOW Airflow Through Condenser HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F ( C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES: 1. Chiller must be installed level to within 1 / 8 in. per foot (1.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. Power Wiring Chilled Water Piping a RAP UNITS WITH HYDRONIC PACKAGE (SIZE 6 SHOWN) FIELD POWER SUPPLY VIBRATION ELIMINATOR FLOW GATE VALVE Airflow Through Condenser VIBRATION ELIMINATOR Power Wiring NOTE 5 HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F ( C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM Chilled Water Piping NOTES: 1. Chiller must be installed level to within 1 / 8 in. per foot (1.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, a3-487 Refrigerating, and Air-Conditioning Engineers) handbook for details. 5. Air separator required as close to chiller as possible (except primary/secondary systems). 57

58 Typical piping and wiring (cont) 3RAP UNITS WITHOUT HYDRONIC PACKAGE FOR SIZES 7 AND LARGER (SIZE 7-9 SHOWN) FIELD POWER SUPPLY CONTROL WIRING AIR FLOW TO EXPANSION TANK VALVE PRESSURE GAGE GATE VALVE a PUMP VIBRATOR ELIMINATOR SHUT OFF VALVES HEAT TAPE INSULATION RECOMMENDED ON ALL EXPOSED PIPING IN AMBIENT TEMPERATURE <32 F ( C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES: 1. Chiller must be installed level to within 1/8 in. per foot (1.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. 5. Air separator required as close to chiller as possible (except primary/secondary systems). Airflow Through Condenser Power Wiring Chilled Water Piping 3RAP UNITS WITH HYDRONIC PACKAGE FOR SIZES 7 AND LARGER (SIZE 7-9 SHOWN) FIELD POWER SUPPLY CONTROL WIRING AIR FLOW FLOW VIBRATOR ELIMINATOR GATE VALVE a HEAT TAPE INSULATION RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F ( C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES: 1. Chiller must be installed level to within 1/8 in. per foot (1.4 mm per meter) to maintain proper compressor oil return and hydraulics. 2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are for a quick overview of system and are not in accordance with recognized standards. 3. All wiring must comply with applicable local and national codes. 4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. 58 Airflow Through Condenser Power Wiring Chilled Water Piping

59 TYPICAL PIPING DIAGRAM ON 3RAP UNITS WITH HYDRONIC PACKAGE Strainer (4 Mesh)/Blow-Down Valve 2 Expansion Tank (sizes 1-6 only) 3 Pump 4 Electric Heater 5 Air Vent Connection Port 6 Pressure/Temperature Access Port 7 Heat Exchanger 8 Flow Switch 9 Balance Valve/Drain Plug 1 Pressure Relief 11 Isolation Valves 12 Flex Connections 13 Pressure Reducing/Fill Valve 14 Air Separator and Vent --- Factory Supplied a NOTE: Hydronic packages are not available for 5 Hz applications. 59

60 Electrical data UNIT 3RAP ICF Instantaneous Current Flow MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 1%. 2. All units/modules have single point primary power connection. (Each unit/ module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3RAP ELECTRICAL DATA SINGLE POINT NO HYDRONIC PACKAGE (UNIT SIZES 1-6) UNIT VOLTAGE NO HYDRONIC PACKAGE NO HYDRONIC PACKAGE POWER STANDARD LOW-SOUND AEROACOUSTIC FAN OPTIONAL VALUE SOUND FANS SUPPLY V-Hz Supplied QTY Rec Rec (3 Ph) REQD. MCA MOCP ICF Fuse MCA MOCP ICF Fuse Min Max Size Size 28/ / / / / / / / / / / / / / / / / / / / / / / / Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect and heater safety device are on. 4. Power draw control circuits include cooler heaters (where used). 6

61 UNIT 3RAP ICF Instantaneous Current Flow MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 1%. 2. All units/modules have single point primary power connection. (Each unit/ module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect and heater safety device are on. 3RAP ELECTRICAL DATA (cont) SINGLE POINT NO HYDRONIC PACKAGE (UNIT SIZES 7-15) UNIT VOLTAGE NO HYDRONIC PACKAGE NO HYDRONIC PACKAGE POWER STANDARD LOW-SOUND AEROACOUSTIC FAN OPTIONAL VALUE SOUND FANS SUPPLY V-Hz Supplied QTY Rec Rec (3 Ph) REQD. MCA MOCP ICF Fuse MCA MOCP ICF Fuse Min Max Size Size 28/ / / / / / / / / / / / / / Power draw control circuits include both crankcase heaters and cooler heaters (where used). Each compressor on sizes 7-9 has a crankcase heater which draws 9 watts of power at 6 Hz or 68 watts of power at 5 Hz, while each compressor on sizes 1-15 has a crankcase heater which draws 56 watts of power at 6 Hz or 42 watts of power at 5 Hz. 61

62 Electrical data (cont) ICF MCA MOCP UNIT 3RAP Instantaneous Current Flow Minimum Circuit Amps Maximum Overcurrent Protection 3RAP ELECTRICAL DATA (cont) DUAL POINT LOW SOUND AEROACOUSTIC FAN NO HYDRONIC PACKAGE UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 V-Ph-Hz Supplied MCA MOCP ICF Rec Fuse MCA MOCP ICF Rec Fuse Min Max Size Size 28/ / / / / / / / / / / / / / NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 1%. 2. All units/modules have dual point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a fieldsupplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect and heater safety device are on. 4. Power draw control circuits include both crankcase heaters and cooler heaters (where used). Each compressor on sizes 7-9 has a crankcase heater which draws 9 watts of power at 6 Hz or 68 watts of power at 5 Hz, while each compressor on sizes 1-15 has a crankcase heater which draws 56 watts of power at 6 Hz or 42 watts of power at 5 Hz. 62

63 UNIT 3RAP ICF Instantaneous Current Flow MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection 3RAP ELECTRICAL DATA (cont) DUAL POINT OPTIONAL VALUE SOUND FAN NO HYDRONIC PACKAGE UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 Supplied Rec Rec V-Ph-Hz MCA MOCP ICF Fuse MCA MOCP ICF Fuse Min Max Size Size 28/ / / / / / / / / / / / / / NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 1%. 2. All units/modules have dual point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a fieldsupplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect and heater safety device are on. 4. Power draw control circuits include both crankcase heaters and cooler heaters (where used). Each compressor on sizes 7-9 has a crankcase heater which draws 9 watts of power at 6 Hz or 68 watts of power at 5 Hz, while each compressor on sizes 1-15 has a crankcase heater which draws 56 watts of power at 6 Hz or 42 watts of power at 5 Hz. 63

64 Electrical data (cont) 3RAP UNIT SIZE ICF MCA MOCP RAP ELECTRICAL DATA (cont) SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC FAN (6 Hz ONLY) VOLTAGE PUMP SIZE 1.5 hp PUMP SIZE 3. hp PUMP SIZE 5. hp V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE 28/ / / / / / / / / / / / / / / / / / / Instantaneous Current Flow Minimum Circuit Amps Maximum Overcurrent Protection NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 1%. 2. All units/modules have single point primary power connection. (Each unit/ module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect and heater safety device are on. 4. Power draw control circuits include both crankcase heaters (sizes 7-15 only) and cooler heaters (where used). Each compressor on sizes 7-9 has a crankcase heater which draws 9 watts of power, while each compressor on sizes 1-15 has a crankcase heater which draws 56 watts of power. 64

65 3RAP ELECTRICAL DATA (cont) SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC FAN (6 Hz ONLY) (cont) 3RAP UNIT SIZE ICF Instantaneous Current Flow MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection VOLTAGE PUMP SIZE 7.5 hp PUMP SIZE 1. hp PUMP SIZE 15. hp V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE 28/ / / / / / / / / / / / / / / / / / / NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2%; amps 1%. 2. All units/modules have single point primary power connection. (Each unit/ module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect and heater safety device are on. 4. Power draw control circuits include both crankcase heaters (sizes 7-15 only) and cooler heaters (where used). Each compressor on sizes 7-9 has a crankcase heater which draws 9 watts of power, while each compressor on sizes 1-15 has a crankcase heater which draws 56 watts of power. 65

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