Technical & service manual 2005
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- Alannah Greene
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1 HVAC EUROPE SPLIT TYPE, HEAT PUMP AIR CONDITIONERS Technical & service manual 005 R40a Wall Mounted [Models] GCM07N niet leverbaar GHM07N niet leverbaar GCM09N GHM09N GCMN GHMN GCM8N GHM8N
2 GC(H)M Series (R40A) Contents. Features 0. Specification Dimensions Refrigeration cycle diagram table Capacity table Wiring diagram Electronic function Troubleshooting Characteristic of temp. sensor 36
3 .Features. Compact design. High efficiency and quiet operation.3 A class energy level
4 .Specification Model GCM-07N GHM-07N GCM-09N GHM-09N Power supply Ph-V-Hz, 0-40V~, 50Hz, 0-40V~, 50Hz, 0-40V~, 50Hz, 0-40V~, 50Hz Capacity Btu/h Cooling Input W Rated current A EER Btu/w.h, w/w,3.,3.,3.,3. Capacity Btu/h Heating Input W Rated current A COP W/W Moisture Removal L/h Max. input consumption W Max. current A Starting current A Model PA8XC-4DZDE PA8XC-4DZDE PA08XC-4FTDE PA08XC-4FTDE Type Rotary Rotary Rotary Rotary Brand TOSHIBA TOSHIBA TOSHIBA TOSHIBA Capacity Btu/h Compressor Input W Rated current(rla) A Locked rotor Amp(LRA) A Thermal protector MRA MRA MRA MRA Capacitor uf Refrigerant oil ml Model RPG3H RPG3H RPG3H RPG3H Brand Welling Welling Welling Welling Indoor fan motor Input W Capacitor uf.... Speed(hi/mi/lo) r/min 050/90/80 050/90/80 00/950/850 00/950/850 Indoor air flow (Hi/Mi/Lo) m3/h 450/400/ /400/ /430/ /430/370 Indoor noise level (Hi/Mi/Lo) db(a) 35/3/30 35/3/30 37/34/3 37/34/3 Dimension (W*H*D) mm Indoor unit Packing (W*H*D) mm Net/Gross weight Kg 8/0 8/0 8/0 8/0 Model YDK4-6T YDK4-6T YDK4-6F YDK4-6F Brand Welling Welling Welling Welling Outdoor fan motor Input W Capacitor uf Speed r/min Outdoor air flow m3/h Outdoor noise level db(a) Dimension(W*H*D) mm 700X535X35 700X535X35 780X540X50 780X540X50 Outdoor unit Packing (W*H*D) mm 85X580X35 85X580X35 90X575X335 90X575X335 Net/Gross weight Kg 3/34 3/35 36/39 37/40 Refrigerant type R40A g Design pressure MPa Liquid side/ Gas side mm(inch) Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Ф6.35/Ф9.53 Refrigerant piping Max. refrigerant pipe length m Max. difference in level m Connection wiring No No No No Plug type 6A 6A 6A 6A Thermostat type Electrolic control Electrolic control Electrolic control Electrolic control Operation temp Ambient temp 8~ ~ 45 8~ ~ 45 Application area m Qty per 0 /40 /40'HQ set 6/7/98 6/7/98 3/38/74 3/38/74 The noise date is base on hemi-anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition. 3
5 Model GCM-N GHM-N GCM-8N GHM-8N Power supply Ph-V-Hz, 0-40V~, 50Hz, 0-40V~, 50Hz, 0-40V~,50Hz, 0-40V~,50Hz Capacity Btu/h Cooling Input W Rated current A EER Btu/w.h, w/w,3.,3. 0.5,3. 0.5,3. Capacity Heating Input Rated current COP Moisture Removal L/h Max. input consumption W Max. current A Starting current A Model PA40XC-4FT PA40XC-4FT PA00XCS-4KU PA00XCS-4KU Type rotary Rotary Rotary Rotary Brand TOSHIBA TOSHIBA Toshiba Toshiba Capacity Btu/h Compressor Input W Rated current(rla) A Locked rotor Amp(LRA) A Thermal protector UP3RE059-T56 UP3RE059-T56 Internal Internal Capacitor uf Refrigerant oil ml ESTER OIL VG ESTER OIL VG Model RPG3D RPG3D RPG8D RPG8D Brand Welling Welling Welling Welling Indoor fan motor Input W Capacitor uf...5uf/450v.5uf/450v Speed(hi/mi/lo) r/min 0/000/800 0/000/800 80/080/800 80/080/800 Indoor air flow (Hi/Mi/Lo) m3/h 580/500/40 600/50/40 850/700/ /700/600 Indoor noise level (Hi/Mi/Lo) db(a) 40/37/34 40/37/34 4/39/37 4/39/37 Dimension (W*H*D) mm Indoor unit Packing (W*H*D) mm 875x85x x85x Net/Gross weight Kg 9.0/.5 9/ 3/5 3/5 Model YDK4-6F YDK4-6F YDK53-6K YDK53-6K Brand Welling Welling Welling Welling Outdoor fan motor Input W Capacitor uf Speed r/min Outdoor air flow m3/h Outdoor noise level db(a) Dimension(W*H*D) mm 780X540X50 780X540X50 845X695X X695X335 Outdoor unit Packing (W*H*D) mm 90X575X335 90X575X X770X X770X395 Net/Gross weight Kg 37/40 38/4 5/56 5/56 Refrigerant type R40A g Design pressure MPa Liquid side/ Gas side mm(inch) Ф6.35/Ф.7 Ф6.35/Ф.7 Ф6.35/Ф.7 Ф6.35/Ф.7 Refrigerant piping Max. refrigerant pipe length m Max. difference in level m Connection wiring No No No No Plug type 6A 6A NO PLUG NO PLUG Thermostat type Electrolic control Electrolic control Electronic control Electronic control Operation temp Ambient temp 8~ ~ ~45 Application area m ~40 8~40 Qty per 0 /40 /40'HQ set 94/99/3 94/99/3 70 / 48 / / 48 / 70 The noise date is base on hemi-anechoic chamber, during actual operation, these values are normally somewhat different as a result of ambient condition. 4
6 3.Dimensions 3. Indoor unit GCM-07N,GHM07N,GCM09N,GHM09N 3. Indoor unit GCM-N, GHMN 5
7 3. Indoor unit GCM-8N,GHM8N 6
8 3.4 Outdoor unit GCM-07N,GHM07N 3.5 Outdoor unit GCM-09N,GHM09N,GCMN,GHMN 7
9 GCM-8N,GHM8N. 5 8
10 4.Refrigeration cycle diagram 9
11 5. table Note: *The pressure data is from 3 way valve, the pressure data are pressure above atmosphere. *D: Dry bulb temp. *W: Wet bulb temp. 5.GCM07N Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W ºC D 3ºC W GHM07N Cooling mode Indoor Conditions Outdoor temperature (Dry bulb temp) 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W ºC D 3ºC W Heating mode Indoor Conditions 5ºC 8ºC 0ºC ºC OUTDOOR CONDITIONS ºC D 7ºC D 0ºC D -4ºC D -7ºC D -5ºC D ºC W 6ºC W -ºC W -6ºC W -9ºC W -xºc W / / / / 0
12 5.3GCM09N Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W ºC D 3ºC W GHM09N Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W ºC D 3ºC W Heating mode Indoor Conditions 5ºC 8ºC 0ºC ºC OUTDOOR CONDITIONS ºC D 7ºC D 0ºC D -4ºC D -7ºC D -5ºC D ºC W 6ºC W -ºC W -6ºC W -9ºC W -xºc W / / / /
13 5.5GCMN Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W GHMN Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W Heating mode Indoor Conditions 5ºC 8ºC 0ºC ºC OUTDOOR CONDITIONS ºC D 7ºC D 0ºC D -4ºC D -7ºC D -5ºC D ºC W 6ºC W -ºC W -6ºC W -9ºC W -xºc W / / / /
14 5.7GCM8N Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W GHM8N Cooling mode Outdoor temperature (Dry bulb temp) Indoor Conditions 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W Heating mode Indoor Conditions 5ºC 8ºC 0ºC ºC OUTDOOR CONDITIONS ºC D 7ºC D 0ºC D -4ºC D -7ºC D -5ºC D ºC W 6ºC W -ºC W -6ºC W -9ºC W -xºc W / / / / 3
15 6. Capacity table 6.GCM07N SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw GHM07N SUMMER OUTDOOR TEMPERATURE DRY Indoor 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Conditions Total capacity kw ºC D Sensitive capacity kw ºC W Input kw Total capacity kw ºC D Sensitive capacity kw ºC W Input kw Total capacity kw ºC D Sensitive capacity kw ºC W Input kw Total capacity kw ºC D Sensitive capacity kw ºC W Input kw
16 WINTER Indoor Conditions 5ºC 8ºC 0ºC ºC OUTDOOR CONDITIONS ºC D 7ºC D 4ºC D 0ºC D -4ºC D -7ºC D ºC W 6ºC W 3ºC W -ºC W -6ºC W -8ºC W Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw GCM09N SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw
17 6.4GHM09N SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Indoor Conditions 5ºC 8ºC 0ºC ºC WINTER OUTDOOR CONDITIONS ºC D 7ºC D 4ºC D 0ºC D -4ºC D -7ºC D ºC W 6ºC W 3ºC W -ºC W -6ºC W -8ºC W Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw
18 6.5GCMN SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw GHMN SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw
19 Indoor Conditions 5ºC 8ºC 0ºC ºC WINTER OUTDOOR CONDITIONS ºC D 7ºC D 4ºC D 0ºC D -4ºC D -7ºC D ºC W 6ºC W 3ºC W -ºC W -6ºC W -8ºC W Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw GCM8N SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw
20 6.8GHM8N SUMMER Indoor Conditions ºC D 5ºC W 4ºC D 7ºC W 7ºC D 9ºC W 3ºC D 3ºC W OUTDOOR TEMPERATURE DRY 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Total capacity kw Sensitive capacity kw Input kw Indoor Conditions 5ºC 8ºC 0ºC ºC WINTER OUTDOOR CONDITIONS ºC D 7ºC D 4ºC D 0ºC D -4ºC D -7ºC D ºC W 6ºC W 3ºC W -ºC W -6ºC W -8ºC W Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw Capacity kw Input kw
21 h g f e d c b a 7. Schematic diagram and wiring diagram 7. Schematic diagram D C B A CN 4 3 TRANS C5 04 BUZ ' +5V CN +V T_room R8 8.K/% CN3 T_I.pipe R9 8.K/% Current A B C D R5 K C8 04 IC5 R4 K KIA704 BUZ BUZZER +5V +5V D D D3 D4 D6 D7 D8 D9 D5 IN448 D6 IN448 D7 IN448 D8 IN448 R K E6 0uF/6V IN4007*4 IN4007*4 3 R0 E5 E4 RST K 0uF/6V R K 0uF/6V +5V C5 04 D9 N448 R4.4K/% R3 6K E 00uF/5V E0 00uF/5V C 04 C3 04 C6 04 C7 04 D0 N448 R6 K/% IC 78 +V-a 3 Vin Vout T_room T_I.pipe GND GND CN5 3 COM CT +5V +5V 0057h +5V R 0K SEG3 SEG4 R 8.06K E 000uF/6V R6 0K R3 5.K C3 04 IC0 78 +V-b 3 Vin Vout E 000uF/6V GNDB C4 04 CN6 R59 0K FAN_IN IC V 3 Vin Vout +5V R60 0K TC_SELECT C4 GND C6 04 TC_SELECT FAN_IN BUZ STEP_I STEP_I STEP_I3 STEP_I4 COMP T_room T_I.pipe Current T.uF/450V K O +5V R4 FAN_IN BUZ STEP_I STEP_I STEP_I3 STEP_I4 COMP O SEG3 SEG4 T T CURRENT 0 TC_SELECT STEP_I STEP_I STEP_I3 STEP_I4 FAN_IN BUZ COMP C9 04 E3 470uF/6V V-a R5 5/W G IC7 C4 04 VSS0 VDD0 P5 P6 P00 P0 P0 P03 P04 VSS P05 P50 P5 P5 P53 AVDD AVREF AN0 AN AN AN3 IN IN IN3 IN4 IN5 IN6 IN7 VSS UJN003 T BT3 TR OUT OUT OUT3 OUT4 OUT5 OUT6 OUT7 C5 333 VDD? L IC6 PC87.JR=K JR. JRJR3 3. JR4JR5 4.JR6JR7 IC4 UPD V-a R6 K FAN_IN ' BUZ ' COMP ' Z V X X RESET XT XT VppIC P4 P3 P P VDD P0 P33 P3 P3 P30 P P0 AVSS AN5 AN4 +V-a FAN_IN ' X X RST SCL SDA COM COM COM3 FAN_OUT FANSP ZERO REC VALVE FRESH E9 470uF/5V R8 K/W CN SWING R7 M RST SCL SDA COM COM +5V COM3 ZERO REC X 4M FAN_OUT FANSP_FEEDBACK FRESH R9 K/W SEG3 SEG4 C C4 +5V D5 IN4007 JR4 JR5 JR JR C6 0 JR6 0K JR7 0K K 0K 0K 0K IC8 GND Vcc MR CP Dsb Dsa 74HC64 L N ZR 0D47K VALVE +5V CN N Q7 Q6 Q5 Q4 Q3 Q Q Q0 C3 A SCL SDA R38 0K D N448 D N448 B 3 R R DIS WT40BG com com R R R R R R uF/75VAC +5V t PTC 8RM R39 0K R6 K R5R7 K K Q8 90 CN5 TRANS_IN +5V IC VCC WC SCL SDA R6 K JR K 4C04 C9 04 A0 A A GND R8 0K Q9 90 REC COM COM COM3 +5V C ZERO Q 904 SW +5V R4+5V R4+5V K K R56 0K R57 0K R58 0K LED5 LED6 LED7 LED8 LED9 Q0 90 R9 50 R0 C0 0 R43 K K REC V C GND E7 04 0uF/6V O FAN_OUT VALVE REC RECEIVER_V FRESH R6 K R6 K Q +V-a 904 R33 K R34 K R35 K IC9 D IN448 FANSP_FEEDBACK PC87 COMP ' +V-a +V-a +V-a Q5 904 D3 IN448 Q6 904 D4 IN448 Q7 904 CN3 +V-a +V-b +5V D3 IN448 R5.K C 03 LOAD_HEAT L RY3 RELAY-SPST L LOAD_VALVE RY4 RELAY-SPST LOAD_FAN OUT R63 5.K C0 333 RY5 RELAY-SPST FUSE LOAD_COMP RY6 COMP SW R36 5/W L 3.5A/50V +VCN4 3 FAN_BACK +V-b GNDB CN6 Q 904 CN0 O_L L(POWER_IN PORT) D C B A SchemeFor UPD78F V
22 7. Wiring diagram 7.. Cooling only 7...GCM07N, GCM09N GCMN I NDOOR UNIT OUTDOOR UNI T (N) Y&G BLACK BLACK C BLACK RED RED Y&G S BLUE RED R COMPRESSOR CAPACI TOR FAN MOTOR RED BLUE
23 7...GCM8N INDOOR UNIT OUTDOOR UNI T Y&G RED BLACK BLACK OVERLOAD RELAY BLACK COMPRESSOR Y/G C BLUE R S WHITE COMPRESSOR CAPACI TOR FAN MOTOR RED BLUE FAN CAPACI TOR
24 7.. Heating/cooling 7... GHM07N, GHM09N GHMN I NDOOR UNIT OUTDOOR UNI T 3
25 7...GHM8N INDOOR UNIT OUTDOOR UNI T RED BLUE BLUE Y&G 4-WAY BLACK OVERLOAD RELAY BLACK BLACK COMPRESSOR Y/G C BLUE R S WHITE FAN MOTOR RED BLUE COMPRESSOR CAPACI TOR FAN CAPACI TOR 4
26 8 Electronic function 8. Electric Control working environment 8.. input voltage: 75~53V 8.. Input power frequency:50hz 8..3 Ambient temperature: -7 C~+43 C 8..4 Indoor fan normal working amp is less than A, 8..5 Outdoor fan. Normal working amp is less than.5a 8..6 Four-way valve normal working amp is less than A Swing motor: DCV Compressor: single-phase power supply. Its normal working amp is less than 5A 8. Proper symbols and their meanings: TA: Indoor ambient temperature TE: Indoor evaporator temperature TS: Setting temperature through the remote controller I 3sec : Self-protection amp of compressor, continue three seconds until turns off the compressor. I 5MIN : Self-protection amp of compressor, continue five minutes until turns off the compressor. I FAN : Self-protection amp of outdoor fan/indoor fans when they change from higher wind to lower wind. I RESTORE : Amp self-protection return value TH DEFROST : High wind, defrosting temperature difference TM DEFROST : Middle wind, defrosting temperature difference TL DEFROST : Low wind, defrosting temperature difference TE: Anti-cold wind, from Fan Off to Breeze temperature TE: Anti-cold wind, from Breeze to Setting Fan Speed temperature TE3: Anti-cold wind, from Setting Fan Speed to Breeze temperature TE4: Anti-cold wind, from Breeze to Fan Off temperature TE5: Evaporator low temperature protection entering temperature TE6: Evaporator low temperature protection restoring temperature TE7: Evaporator high temperature protection, compressor off temperature TE8: Evaporator high temperature protection, fan off temperature TE9: Evaporator high temperature protection, restoring temperature 8.3 Functions Remote receiving Testing and forced running Position set for indoor unit wind vane LED displaying and alarm On or off Timer Protection for the compressor Current protection High temperature protection of indoor heat exchanger at heating mode Auto defrosting and heating recovery at heating mode Anti cold air at heating mode Anti frozen at cooling mode 5
27 8.4 Protection minutes delay at restart for compressor Sensor protection at open circuit and breaking disconnection Fan Speed is out of control. When Indoor Fan Speed is too high(higher than High Fan+300RPM)or too low(lower than 400RPM), the unit stops and LED displays failure information and can t returns to normal operation automatically Cross Zero signal error warning. If there is no Cross Zero signals in 4 minutes, the unit stops and LED displays failure information and can t returns to normal operation automatically The current protection of the compressor Condition Indoor fan Compressor Outdoor fan Remark Current up I< I RESTORE On On On I RESTORE <I< I FAN On On Off Heating mode Low speed On On Cooling mode I FAN <I<I 5MIN Off Off After 5 Minutes I 5MIN<I< I 3SEC Off Off After 3 Seconds Current down I 5MIN<I< I 3SEC Off Off After 3 Seconds I FAN <I<I 5MIN Off Off After 5 Minutes I RESTORE <I< I FAN On On Off Heating mode Low speed On On Cooling mode I< I RESTORE On On On If compressor turns off for continuously 4 times due to current protection in 5 minutes from Compressor On, the unit stops and LED displays failure information and can t returns to normal operation automatically. 8.5 Fan-only mode Fan speed is high/mid/low/ Auto 8.6 Cooling mode The 4-way valve is closed at cooling mode. The action of the compressor and the outdoor fan: Condition T=Indoor Temp. Ts=Setting Temp. Room temp. up Room temp. down 6 Compressor T> Ts+ On On T<Ts+ Off Off T> Ts On On T<Ts Off Off Auto fan at cooling mode: Room temp. up Room temp. down Condition T=Indoor Temp.-Setting Temp. T<4 4<T<5 T>5 Indoor fan speed Low Med. High T> 4 High <T<4 T< Med. Low Outdoor fan
28 Anti-freezing control to indoor evaporator at cooling mode( T: evaporator temp. ) Condition Compressor Outdoor fan Temp. Time Evaporator Temp. up T> TE6 On On T< TE6 >5 Minutes Off Off Evaporator Temp. down T> TE5 On On T< TE5 >5 Minutes Off Off 8.7 Dehumidifying mode 8.7. The 4-way valve is off in dehumidifying mode 8.7. Compressor and Indoor Fan actions in dehumidifying mode NO Conditions Indoor Fan Compressor and Outdoor Fan TA TS+ TS TA<TS+ 3 TA < TS Repeat on and off cycle. LOW BREEZE LOW BREEZE LOW BREEZE ON 6minutes OFF 4minutes ON 5minutes OFF 5minutes ON 4minutes OFF 6minutes 7
29 8.7.3 Low room temperature protection: When room temperature decreases to below 0, compressor and outdoor fan will stop(indoor fan is Breeze). Dehumidifying operation will be resumed when room temperature restores to over At dehumidifying mode, the anti-freezing function of the indoor heat exchanger is the same as that of cooling mode At dehumidifying mode, the action of fans of indoor is the same as that of air-only mode. 8.8 Heating mode 8.8. Generally, the 4-way valve is open in heating mode, but it is closed in defrosting mode. 4-way valve must delay minutes compared with compressor if the compressor changed into non-heating mode or turned off. 4-way valve doesn't delay in dehumidifying mode Generally, the outdoor fan is turned off with the on-off action of compressor in heating mode, except for the defrosting mode or the end of defrost Action of compressor and outdoor fan motor at heating mode: compressor must run for 7 minutes after starting and then judge temperature. Meanwhile other protections are still valid. Condition Compressor Outdoor fan Room temp. up T> Ts+3* Off Off T<Ts+3* On On Room temp. down T< Ts+* On On T>Ts+* Off Off * This parameter can be changed from 0 to Indoor Fan actions at heating mode Indoor Fan can be set at HIGH/MID/LOW/AUTO by using a remote controller, but Anti-cold wind function prevails. Optional : Anti-cold wind control function at heating mode Condition Indoor fan speed Indoor exchanger temp. up T= Indoor exchanger temp. T<TE TE<T<TE T>TE Off Breeze Setting fan speed Indoor exchanger temp. down T> TE3 Setting fan speed TE3<T<TE4 Breeze T<TE4 Off Option : Indoor fan changes breeze when compressor stop, after 7 second, indoor fan stop Auto wind at heating mode Condition Indoor fan speed Room temp. up T=Indoor Temp.-Setting Temp. T< T> High Med. Room temp. down T> 0 Med. 8
30 T<0 High 9
31 8.8.6 Indoor evaporator high-temperature protection at heating mode Condition T= Indoor exchanger temp. Compressor Outdoor fan Indoor exchanger temp. up T<TE8 On On TE8<T<TE7 On Off T>TE7 Off Off Indoor exchanger temp. down T>TE9 Off Off T<TE9 On On The louver opens to Standard Angle ANGLHEAT when power is on for the first time 8.9 Defrosting operation (Available for heating only) Defrosting condition: Defrosting starts when either of the following &: A and B are satisfied: A: The compressor keeps running for 40 minutes or more. B: The temperature difference of evaporator and room temperature meets one of the following: Temp. of evaporator---room temp. Fan speed is high Fan speed is mid Fan speed is low Breeze TH DEFROST TM DEFROST TL DEFROST Meet only if it is Breeze Calculate from the end of latest defrost, evaporator high temp. protection only closes outdoor fan with the compressor still running. Add up to 90 minutes Defrosting time If the temp. difference condition is satisfied for less than 40 minutes, this can be regarded as severe frosting. The defrosting time is 0 minutes. If the temp. difference condition is satisfied for more than 40 minutes, the defrosting time is 6 minutes. If the temp. difference condition is satisfied out of 40 minutes, generally the defrosting time is 6 minutes, after three continuous 6-minute defrost, the fourth should be 0 minutes defrost. The circulation is as following: 7.5-minute defrost 7.5-minute defrost 7.5-minute defrost 0-minute defrost Ending condition of defrosting If one of following conditions is satisfied, end the defrost and turn into heating mode: 30
32 A. The defrost time has reached to 7.5 or 0 minutes. B. The compressor current has reached to I DEFROST or above, I DEROST differs in different models. 3
33 8.9.4 Defrosting Actions: Defrost 0or 6minutes Compressor 45S 5S 4-way Valve Outdoor Fan 40S 3S Indoor Fan 0S 8.0 Automatic operation mode 8.0. The air conditioner automatically selects one of the following operation modes: cooling, heating or fan only according to the temp. difference between room temp. (TA) and set temp. (TS). TA TS TA TS> - TA-TS + Operation mode Cooling Fan-only TA-TS<- Heating (air-only for cooling only type) 8.0. The indoor fan blows automatically in corresponding selected mode The motion of indoor fan s blade should accord with the selected operation mode One mode should be carried out for at least 5 minutes once selected. If the compressor cannot start for 5 minutes, reselect the operation mode according to the room temp. and set temp., or reselect when the set temp. varies. 8. Forced cooling function 8.. Select forced cooling function with the forced cooling button or the switch. 8.. The compressor is unconditionally turned on, after 30 minutes cooling operation whose fan mode is set as low, the A/C operates at the DRY mode with a set temp. of All protections of remote control cooling are available at forced cooling operation. 8. Forced Auto function Select forced auto function with the forced auto button or the switch. In forced auto status the A/C operates at remote control mode with a set temp. of Timer Function 8.4 Sleep mode 8.4. The sleep function is available at cooling, heating or auto mode. 3
34 8.4. Cooling: The set temperature rise per hour. Two hours later, the set temperature will maintain as a constant and the fan speed is kept at low speed. The total time is 7 hours, after 7 hours the unit stops Heating: The set temperature decrease per hour. Two hours later, the set temperature will maintain as a constant and the air circulation is kept at low speed (Cold air proof function takes precedence over all). The total time is 7 hours, after 7 hours the unit stops Auto: The economic running function operates in accordance with selected running mode by auto mode. The total time is 7 hours, after 7 hours the unit stops. 8.5 Auto restart function In case of a sudden power failure, this function automatically sets the unit to previous settings before the power failure when power returns. 8.6 PLASMA ( optional): Starts with indoor fan. Note: Plasma and Anion can be use together. 8.7 Anion (optional) Starts with indoor fan. Note: Plasma and Anion can be use together. 33
35 8.8 Models and Parameters Model GCM-07N GHM-07N GCM-09N GHM-09N GCM-N GHM-N I3SEC 7.5A 7.5A 0.0A 0.0A.0A.0A I5MIN 6.A 6.A 7.5A 7.5A 8.5A 8.5A IFAN 5.A 5.A 5.5A 5.5A 7.5A 7.5A IRESTORE 4.A 4.A 4.5A 4.5A 6.5A 6.5A IDEFROST 3.A 3.5A 5.0A TE TE TE TE4 6 6 TE TE TE TE TE ANGLCOOL ANGLHEAT ANGLOFF TH DEFROST 7 C 7 C 0 C TM DEFROST 8 C 8 C 3 C TL DEFROST 9 C 9 C 6 C 34
36 9.Troubleshooting 9. Display board Signal receptor AUTO indicator Thi s indicator illuminates when the air conditioner i s in AUTO operation. DE FROST indicator (F or Cooling & H eating mo dels only) This indicator illuminates when the air conditioner starts defrosting automatically or when the warm air control feature is activated in heating oper ation. TEMPERATURE indicator Displays the temperature settings when the air conditioner is operational. OPERATION in dicator This indicator fl ashe s after power is on and illuminate s when the unit is in operation. TIMER indicator This indicator il luminates when TIMER is set ON/OFF. 9. For all heat pump model Failure phenomenon Operation lamp Timer lamp Indoor fan speed has been out of control for over minute X Indoor room temp. or evaporator sensor is open circuit or short circuit On Over current protection of the compressor occurs 4 times X EEROM error On No over-zero signal r Extinguish Flash at 5Hz 35
37 9.3 Diagnostic Chart 9.3. After energizing, no indicator is lighted and the air conditioner can t be operated. After energizing, the air conditioner can t be operated Check if AC0V power supply outputs to Indoor PCB. Yes Check if AC0V exists at the primary coil of transformer. Yes No Indoor PCB is defective Check if AC4.5V exists at the secondary coil of transformer. No Take off the secondary plug of transformer, and then check if AC4.5V exists at the secondary coil of transformer. Yes Yes No The transformer is defective. Indoor PCB is defective 9.3. Resetting phenomenon often occurs during operation. (That is automatically entering to the status when power is on.) The reason is that the instantaneous voltage of main chip is less than 4.5V. Check according to the following procedure: Resetting phenomenon often occurs during operation. Yes After changing Indoor PCB, check if the failure releases. No Yes After changing indoor fan motor, check if the failure releases. Indoor PCB is defective No Power supply circuit has problems. 36
38 9.3.3 Failure phenomenon Failure phenomenon Operation lamp Timer lamp Indoor fan speed has been out of control for over minute X Indoor room temp. or evaporator sensor is open circuit or short circuit On Over current protection of the compressor occurs 4 times X EEROM error On No over-zero signal r Extinguish Flash at 5Hz Operation lamp flashes and Timer lamp off. Is connector connection good? Yes No Is voltage being applied to the fan motor? Repair the connector Yes Fan motor is defective No Indoor PCB is defective Operation lamp flashes and Timer lamp on. Is connection to connector good? Yes Replace the sensor No Repair connector Operation lamp off and Timer lamp flashes Operation lamp off and Timer lamp flashes After changing the main control board, check if the failure releases. No The voltage of power supply is too low (less than 87V)? Yes Yes Indoor PCB is defective Yes Power supply fault No Outdoor unit fault (such as the compressor) Operation lamp on and Timer lamp flashes EEROM error, indoor PCB is defective Operation lamp flashes, Timer lamp flashes. This is alarm signal when the main chip can t detect over-zero signal. When such failure occurs, the main control board must have fault. 37
39 0. Characteristic of temp. sensor Temp. Resistance KΩ Temp. Resistance KΩ Temp. Resistance KΩ
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