BURAN BURAN. Refrigeration Compressed Air Dryers for volume flows from 20 to 850 m³/h

Transcription

1 Refrigeration Compressed Air Dryers for volume flows from 20 to 850 m³/h The compressed air is being fed into the dryer and being pre-cooled in the air-to-air heat exchanger by the outgoing cold compressed air.the pre-cooled air then passes through the refrigerant-to-air heat exchanger where it is being further cooled down to the required pressure dew point. The moisture in the compressed air condenses out and gathers and discharges automatically. Finally, the cold discharged air is being reheated by the incoming compressed air. This saves energy and prevents any moisture forming beyond the dryer in the compressed air system. The cooling capacity of the refrigeration cycle is being controlled by a hot gas bypass which assures the dryer functionabilty for partial loads, too. volume flow* volume flow* pressure drop power supply power consumption cooling air requirement air connection type m³/h m³/min bar V/Ph/Hz kw m³/h BSP kg DC 0020 AB /1/ /2 26 DC 0035 AB /1/ /2" 27 DC 0050 AB /1/ /2" 29 DC 0065 AB /1/ /2" 31 DC 0085 AB /1/ /2" 32 DC 0105 AB /1/ " 33 DC 0125 AB /1/ " 34 weight DC 0150 AB /1/ /4 55 DC 0180 AB /1/ /4 56 DC 0225 AB /1/ /4 57 DC 0300 AB /1/ /2 68 DC 0360 AB /1/ /2 74 DC 0450 AB /1/ DC 0550 AB /1/ DC 0650 AB /1/ DC 0750 AB /1/ DC 0850 AB /1/ * according to ISO 7183 Novus Technik Pte Ltd 8 Eu Tong Sen St, Office The Central #17 83 Singapore Phone: Fax: comm@novus.com.sg Web: Subject to change 03/2010

2 Refrigeration Compressed Air Dryer DC 0020 AB - DC 0850 AB Features of Buran dryer DC 0020 AB - DC 0850 AB Aluminum heat exchanger High overload capacity to a pressure dew point of approx.+20 C Electronic level controlled condensate drain All dryer in metal cabinet construction Lightweight & compact design Potential free alarm signal Benefits No corrosion inside the heat exchanger due to contact with wet compressed air In case of overload, the dryer will only switch off at a dew point above than appr. +20 C No compressed air losses due to condensate removal, therefore reduction of operating costs Optimum protection against mechanical damage and against dirt Minimum space requirement (on stock, for transport and for the installation in the compressed air network) Economical operation and safe system installation in the compressed air network Product descritption Complete compressed air drying system with electronic level controlled condensate drain, dew point indicator, metal housing, power plug. The aluminum heat exchanger includes three functions in one: air-toair heat exchanger, air-torefrigerant heat exchanger and water separator. Refrigerant: DC 0020 AB - DC 0150 AB : R134a DC 0180 AB - DC 0850 AB : R407C Operating pressure DC 0020 AB - DC 0125 AB : min. 2 bar (g) / max. 16 bar (g) DC 0150 AB - DC 0850 AB : min. 2 bar (g) / max. 14 bar (g) Noise pressure level: < 70 db ( A ) Protection class: IP 20 Medium temperature: max. +70 C Declaration of conformity: acc. to 2006/42/EC Annex II A Medium: compressed air Ambient temperature: min. +2 C / max. +50 C

3 Refrigeration Compressed Air Dryer DC 0020 AB - DC 0850 AB Compressed air connections Druckluftanschlüsse Cooling air outlet Kühlluft Austritt Operation Bedienung Service C Service Size A B C mm mm mm A Power supply Netzanschluss Cooling air inlet Kühlluft Eintritt B Condensate drain Kondensatablass Function diagram (exemplary) Dimensions

4 Technical Data Sheet: Refrigeration Compressed Air Dryers for volume flows from 0550 to 1650 m³/h The compressed air is being fed into the dryer and being pre-cooled in the air-to-air heat exchanger by the outgoing cold compressed air. The pre-cooled air then passes through the refrigerant-to-air heat exchanger where it is being cooled further down to the required pressure dew point. The moisture in the compressed air condenses out and gathers and discharges automatically. Finally, the cold discharged air is being reheated by the the incoming compressed air. This saves energy and prevents any moisture forming beyond the dryer in the compressed air system. The cooling capacity of the refrigeration cycle is being controlled by a microprocessor based controler to realize energy savings of up to 90 % and to assure the full dryer functionabilty for partial loads, too. volume flow* volume flow* pressure drop energy consumption in kw cooling air requirement air connections type m³/h m³/min bar 100 % load 50 % load 0 % load m³/h BSP kg DC 0550 AX 550 9,17 0,23 1,25 0,69 0, DC 0650 AX ,83 0,20 1,28 0,70 0, DC 0750 AX ,50 0,26 1,45 0,80 0, DC 0850 AX ,17 0,29 1,80 0,99 0, DC 1000 AX ,67 0,27 2,40 1,32 0, /2" 177 DC 1175 AX /2" 180 DC 1350 AX /2 185 DC 1500 AX /2 190 DC 1650 AX /2 196 *according to ISO 7183 weight Novus Technik Pte Ltd 8 Eu Tong Sen St, Office The Central #17 83 Singapore Phone: Fax: comm@novus.com.sg Web: Subject to change 01/2011

5 Refrigeration Compressed Air Dryer Buran DC 0550 AX - DC 1650 AX Features Buran dryers DC 0550 AX - DC 1650 AX Microprocessor based controler, no hot gas bypass Aluminium heat exchanger High overload capacity up to a pressure dew point of approx. +20 C Electronic level controlled condensate drain All dryers in metal cabinet construction Lightweight & compact design Potetential free alarm contact Benefits Energy savings up to 90 % No corrosion inside the heat exchanger due to the contact with wet compressed air In case of overload, the dryer will only switch off at a dew point above than appr. +20 C No compressed air losses due to condensate removal, therefore reduction of operating costs Optimum protection against mechanical damage and against dirt Minimum space requirement (on stock, for transport and for the installation in the compressed air network). Economical operation and safe system installation in the compressed air network Product description: Complete compressed air drying system, electronic level controlled condensate drain, dew point indicator (LCD Display), potential free alarm contact, metal housing, and power plug. The TRISAB aluminium heat exchanger includes three functions in one: air-to-air heat exchanger, air-to-refrigerant heat exchanger and condensate separator. Colour: RAL 5019 Capri blue. Pressure dew point: +3 C Power supply: 400 V / 3 Ph / 50 Hz Refrigerant: R134a Medium temperature: max. +70 C Noise pressure level: < 70 db ( A ) Protection class: IP 20 Operating pressure: min. 2 bar (g) / max. 16 bar (g) Declaration of conformity: acc. to 2006/42/EG annex II A Medium: Compressed air Ambient temperature: min. +2 C / max. +50 C

6 Refrigeration Compressed Air Dryer Buran DC 0550 AX - DC 1650 AX Functional diagram W100 W10L B100 W10K TSL0 F0 EICA A2 A100 TC V500 LSAH L300 B200 F100 V100 X100 PSAH F1 PS00 S4 B300 L400 W200 M200 Dimensions

7 Technical Data Sheet: Watercooled Refrigerations Compressed Air Dryers for volume flows from 490 to 1650 m³/h The compressed air is being fed into the dryer and being pre-cooled in the air-to-air heat exchanger by the outgoing cold compressed air. The precooled air then passes through the refrigerantto-air heat exchanger where it is being cooled further down to the required pressure dew point. The moisture in the compressed air condenses out and gathers and discharges automatically. Finally, the cold discharged air is being reheated by the the incoming compressed air. This saves energy and prevents any moisture forming beyond the dryer in the compressed air system. The cooling capacity of the refrigeration cycle is being con-trolled by a hot gas bypass which assures the dryer functionabilty for partial loads, too. volumes fl ow* volume fl ow* pressure drop power supply energy consumption cooling water requirement air connections weight cool water connections type m³/h m³/min bar V/Ph/Hz kw m³/h BSP kg BSP DC 0490 WX 490 8,17 0,09 230/1/50 0,92 0,22 G 2" 89 G 1/2 DC 0630 WX ,50 0,13 230/1/50 1,02 0,25 G 2" 91 G 1/2 DC 0750 WX ,50 0,07 230/1/50 1,25 0,26 G 2 1/2 138 G 3/4 DC 0870 WX ,50 0,13 230/1/50 1,30 0,28 G 2 1/2 147 G 3/4 DC 0960 WX ,00 0,15 230/1/50 1,35 0,32 G 2 1/2 158 G 3/4 DC 1080 WX ,00 0,17 400/3/50 2,90 0,54 DN G 3/4 DC 1260 WX ,00 0,21 400/3/50 3,05 0,62 DN G 3/4 DC 1500 WX ,00 0,13 400/3/50 3,55 0,71 DN G 3/4 DC 1650 WX ,50 0,19 400/3/50 3,65 0,75 DN G 3/4 *according to ISO 7 barg Novus Technik Pte Ltd 8 Eu Tong Sen St, Office The Central #17 83 Singapore Tel.: Fax: comm@novus.com.sg Web: Subject to change 06/2010

8 Compressed Air Dryer Buran DC 0490 WX - DC 1650 WX Features Buran dryers DC 0490 WX - DC 1650 WX Aluminium heat exchanger Electronic level controlled condensate drain All dryers in metal cabinet construction Lightweight & compact design Potetential free alarm contact Benefits No corrosion inside the heat exchanger due to the contact with wet compressed air No compressed air losses due to condensate removal, therefore reduction of operating costs Optimum protection against mechanical damage and against dirt Minimum space requirement (on stock, for transport and for the installation in the compressed air network). Economical operation and safe system installation in the compressed air network Product description: Complete compressed air drying system, electronic level controlled condensate drain, dew point indicator, potential free alarm contact, metal housing, and power plug. The aluminium heat exchanger includes three functions in one: air-to-air heat exchanger, air-to-refrigerant heat exchanger and condensate separator. Refrigerant: R404A Medium temperature: max. +70 C Noise pressure level: < 70 db ( A ) Protection class: IP 20 Operating pressure: max. 14 bar (ü) Declaration of conformity: acc. to 2006/42/EG annex II A Medium: Compressed air Ambient temperature: min. +1 C / max. +50 C

9 Compressed Air Dryer DC 0490 WX - DC 1650 WX DC0490WX - DC0630WX DC0750WX - DC0960WX DC1080WX - DC1650WX Functional diagram Dimensions

10 Asia Pacific Version Refrigerated Air Dryers VARIABLE SPEED DRIVE* ASCC00 - ASV28P TAN Refrigeration Compressed Air Dryer for medium and big volume flows Operating mode Additional advantages of the new dryer generation: Compressed air is fed into the dryer and being precooled in the air-to-air heat exchanger by the outgoing cold compressed air. The precooled air then passes through the refrigerant-to-air heat exchanger where it is further cooled to the required pressure dew point. The moisture in the compressed air condenses out and is collected and discharged automatically. Finally, the cold discharged air is being rewarmed by the incoming compressed air. This saves energy and prevents any moisture forming beyond the dryer in the compressed air system. Variopulse: two methods - one purpose: Energy saving Suction pressure control (ASCC00 - ASCC03) With partial load, the suction line of the refrigerant compressor is closed by a solenoid valve. Because of this, only a partial amount of refrigerant is sucked and compressed by the compressor. The result is reduced load and therefore reduced power consumption. With lower partial load or zero load, the compressor is switched off completely by the Variopulse controller at times. Frequency converter control (ASV06P - ASV28P TAN) The speed of one of the refrigerant compressors is controlled by the Variopulse controller via a frequency converter. The other compressors are switched on when required (partial load or full load). This leads to a reduction of up to 90 % of the nominal power consumption. Variopulse-controlling for the whole range as standard CAN-bus interface Datatransfer optional Illuminated multi functional display Load controlled energy consumption, reduction of up to 90 % of the nominal energy consumption Level controlled drain UFM-T100 Display is changeable from C to F Max. operation parameter, inlet temp. 70 C, ambient temp. 50 C and working pressure 16 bar g for the entire range Generously sized air-to-air and refrigerant-to-air aluminum heat exchanger with a large power density and generously dimensioned flowchannels One-component refrigerant R134a, Ozone-depleting factor zero Compact and easy to install cabinets The Multi Functional Display shows the following parameters: Current pressure dew point Operation mode Normal/Summer/Autom. Power consumption related to the total hours of operation Alarm signal Alarm history Maintenance required Operation hours Fridge compressor on/off Current energy consumption Technical data are subject to change. (AP/2009/07/02)

11 ASCC00 - ASV28P TAN Technical Data Model Flow (m 3 /hr) Pressure Drop (bar) Power at 100% Load Power at 50% Load Dimensions (BxHxT) mm Weight kgs ASCC x1725x ASCC x1725x ASCC x1725x ASCC x1725x ASV04P x1940x ASV05P x1940x ASV06P x1940x ASV07P x1970x ASV09P x1970x ASV11P x1970x ASV13P x2030x ASV15P x2030x TANDEM DRYERS ASV18P TAN x1970x ASV21P TAN x1970x ASV25P TAN x2080x ASV28P TAN x2080x Min / Max operating Pressure : 2 bar / 16 bar Max Inlet Temperature : 70 degc Min / Max Ambient Temperature : 2degC /50 degc Notes: 1. Specifications are only indicative of the nominal values and subject to change without notice. For exact capacities and specifications, contact NOVUS. 2. Flow rate based on suction of air compressor (20 degc, 1 bar ), air Inlet 40 degc / 7 barg and 32 degc water and dew point 3 degc 3. Machines suited for other operating conditions, which will effect capacity. Selection done by selection software. 4. All models available in aircooled and watercooled design CA In CA Out ASCC00 - ASCC03 CA Out CA In CA In ASV04P - ASV15P ASV18P TAN - ASV28P TAN * Models ASCC00 to ASCC03 are variable capacity type machines ( Suction Control ) and not VSD. Technical data are subject to change. (AP/2009/07/02)

12 Energy consumptions of the different systems in comparison Novus Variopulse ASV07P Standard refrigeration compressed air dryer with hot gas bypass Standard refrigeration compressed air dryer with storage mass Volume flow 7215 m³/h 7215 m³/h 7215 m³/h Pressure dew point Energy consumption per year 3 C 3 C 3 C kwh kwh kwh Energy costs per year 2988,- Euro 4846,- Euro 3941,- Euro This example of energy saving relates to these basic conditions: Industrial production with one-shift operation, 5 work days per week, stand-by operation during idle periods and an electricity tariff of 8 Eurocent per kwh the pressure drop is not included in this calculation, it leads to additional energy costs of 40 80% The above is only an example and does NOT relate to all site operating conditions. Contact Novus for computation of savings for your site conditions Variopulse: The intelligent dryer control This microprocessor based controller is the heart of this dryer generation. Values like cooling temperature, pressure in the refrigeration cycle, ambient temperature as well as dryer specific parameters are processed and the current operation conditions are calculated so that a demandoriented control of the refrigeration system is possible by using the suction pressure control or a frequency converter. This leads to considerable energy savings of up to 90 % related to the nominal power consumption. The pulsating measuring (serveral times per second) and the aluminium heat exchanger s function as a cold storage enable the system to quickly respond to a load change. Average cost distribution for compressed air treatment Energy saving potential 24% Operation and Maintenance 14% Installation 2% Energy 40-75% Amortization 20% This diagram illustrates the very large share of energy costs related to the initial costs (depreciation). This means that the energy costs normally exceed the initial costs considerably during the life cycle of a product of a refrigeration compressed air dryer. Next to the cost reduction, this energy saving also stands for environment protection because with every additionally consumed kwh the environment is polluted with 0,56 kg CO 2 which in turn increases the global warming. Novus Technik Pte. Ltd. 8 Eu Tong Sen St, Office The Central, #17 83,Singapore Phone : Fax : comm@novus.com.sg Formerly SABROE Germany Technical data are subject to change. (AP/2009/07/02)