THERMAL SYSTEMS AND PROCESS EQUIPMENT FOR THE FOOD AND BEVERAGE CAN INDUSTRY

Transcription

1 THERMAL SYSTEMS AND PROCESS EQUIPMENT FOR THE FOOD AND BEVERAGE CAN INDUSTRY Decorator/Base Coater Pin Ovens Internal Bake Ovens (IBO) Washer Dry-Off Ovens Compound End Dryers Oven Retrofits Washer Retrofits

2 METAL PACKAGING INDUSTRY SOLUTIONS HeatTek has a staff of engineers with decades of experience designing, building and commissioning thermal systems and equipment for the food and beverage can industry. The knowledge HeatTek has acquired through research, design, development and testing forms the basis of our ability to ensure that our customers products are processed efficiently and successfully and that our equipment performs in a manner that exceeds client expectations. We will adapt our designs to fit your needs. Each application can have unique requirements that reflect technological advances, special design characteristics, or other process challenges. HeatTek prides itself on its ability to work cooperatively with clients to solve production challenges and create cost-effective custom solutions. 2

3 DECORATOR/BASE COATER PIN OVENS Current manufacturing processes demand a new breed of equipment to meet operational efficiency, productivity and quality standards. The HT-2800 Pin Oven offers all of these qualities: Increased Line Speed - Factory tested & proven at speeds up to 2800 CPM while maintaining product quality and achieving the required peak metal temperature (PMT). Can Size Flexibility Accommodates can sizes from diameters & can heights from Reduced Energy Consumption - Lowest energy consumption in the industry. Condensed Equipment Footprint Reduces existing Pin Oven floor space requirements by 50%. Can Spoilage Reduction - NEW superior ductwork significantly reduces can spoilage dramatically as compared to other current pin oven designs. Features 200 to 2800 CPM Superior Can Stability and Damage Free Conveying Design Fastest Can Heat Up Times because of Unique Air Delivery System Unique 12 Pass Design allows for easy replacement of Existing obsolete Pin Ovens Large Sprockets to Eliminate Can Damage Unique Rack & Pinion Take Up Insures Long Chain Life Pin Chain Path Designed to your Specification Pin Chain Guides Along With Powered Air Knifes are Standard Minimum Maintenance, Easy Access to all Chambers 3

4 INTERNAL BAKE OVEN (IBO) With a proven track record working with several coatings suppliers, HeatTek has developed the industry leading IBO in both Aluminum & Steel Can industries. We have developed several proprietary pieces to improve air flow, conveyor tracking, maintenance, energy reduction and overall oven performance. We can accommodate all can diameters & can heights with guaranteed uniformity across all can sizes. IBO Configurations - All Configurations are Field Proven 4 Various Zone Options 2, 3 & 4 Zone Capability Conveyor Widths up to 10 Wide Optional Push/Pull Style Coolers using Ambient Air Full Length Internal Exhaust System with Proprietary Entrance & Exit End Air Seal Production Rates up to 4,000 CPM Manual & Automatic Nozzle Height Adjustment Options Available Conveyor Capabilities Synthetic Fiberglass Conveyor Mat Over 100 Operating in Plants Precision Bent S.S. Perforated Slide Bed Reliable Front End Belt Tracking System Proprietary Back End Belt Tracking Assistance for Longer IBO s Built in Belt Cutting & Welding Station Dual Rack & Pinion Tension System Proven Quality & Performance Equipment on 4 Continents Industry leader working with BPA NI Coatings Steel & Aluminum Cans of all sizes & shapes being Cured Energy Efficient Designs Leading to Reduced Zone Temperatures & Increased Can Throughput Designed for Ease of Maintenance Experience Working Directly with Multiple Coatings Suppliers Unique Oven Access for Ease of Cleaning and Adjustments All Ovens are Tested with our Customers Cans using a Datapak

5 WASHER DRY-OFF OVENS Washer Dry-Off Oven Configurations - All Configurations are Field Proven Various Zone Options 1 & 2 Zone Capability Conveyor Widths up to 10 Wide Full Length Internal Exhaust System with Proprietary Entrance & Exit End Air Seal Production Rates up to 4,000 CPM Manual & Automatic Nozzle Height Adjustment Options Available Conveyor Capabilities Synthetic Kevlar & Stainless Steel Options Precision Bent S.S. Perforated Slide Bed & S.S. Herringbone Slide Bed Options Reliable Front End Belt Tracking System Built in Belt Cutting & Welding Station Dual Rack & Pinion Tension System Proven Quality & Performance Equipment on 4 Continents Industry leader working with BPA NI Coatings Steel & Aluminum Cans of all sizes & shapes being Cured Energy Efficient Designs Leading to Reduced Zone Temperatures & Increased Can Throughput Designed for Ease of Maintenance Unique Oven Access for Ease of Cleaning and Adjustments All Ovens are Tested with our Customers Cans using a Datapak 5

6 COMPOUND END DRYERS HeatTek End Dryers are being used in the Aluminum & Steel End Manufacturing Processes around the world in 2 & 3 pieces beverage, aersol and food can industries. HeatTek End Dryers provide a low cost, low energy consumption solution that has a proven track record across the industry. We can accommodate up to 5,000 end per minute (EPM), while maintaining a 90-98% dryness. Cap & End Dryer Configurations - All Configurations are Field Proven Single or Dual Lane Single Lane up to 2500 EPM/Dual Lane up to 5000 EPM Serpentine or Straight Track Designs Design Size Capabilities Range Electrically Heated Lowest Operating KW Proven Quality & Performance Steel & Aluminum Ends of all sizes being Cured Energy Efficient Designs Leading to Reduced Temperatures & Increased Throughput Lowest Operating Temperatures to Prevent Annealing the Aluminum Ends Designed for Ease of Maintenance Unique Oven Access for Ease of Cleaning and Adjustments All Ovens are Tested in our Factory before Shipment Rapid Low Temperature Heat Transfer +/- 1 C 90-98% Dryness Low Profile Minimal Floor Space Requirements Water Based Compound Patented Serpentine Track to allow Moisture to Escape Compound Over 100 In Use Today 6

7 OVEN & WASHER RETROFITS With years of industry knowledge and experience to back us, HeatTek can handle industrial oven rebuild and thermal system upgrades of outdated machines so they meet current standards when equipment wears out, or process requirements change. Whether the modernization entails bringing the electrical controls up to date, or requires upgrades to the conveying system or a complete rebuild of the internal and external housing HeatTek has the know-how and capability to make the changes. Industrial oven rebuilds can be made in the field or at our facilities. Conveyor Retrofits Up to 80% reduction in Energy use when Retrofitting from a Steel Conveyor to a Synthetic Conveyor Increased Production Rates by ~15% Longer Hold Times Providing Better Datapak Curves that Meet Coating Suppliers Recommended Hold Times No Metal Fines or Lubricants Glass & Kevlar Mats that do not Require Heat Sealing Reduced Oven Zone Temperatures Dramatic Energy Reduction Fast & Efficient Installations by our Skilled/Experienced Crew Start Up & Oven Balancing Synthetic Fiberglass Conveyor Mat Over 100 Operating in Plants Precision Bent S.S. Perforated Slide Bed Reliable Front End Belt Tracking System Proprietary Back End Belt Tracking Assistance for Longer IBO s Built in Belt Cutting & Welding Station Dual Rack & Pinion Tension System Entrance End Stand Pin Oven Retrofits Conveyor Improvements that include Sprockets, Shafts & Bearings Precision Sprocket Alignment Increase Production Rates Burner & Fuel Train Upgrades Increased Chain Life Over 2 Years Documented Electrostatic Oiler Retrofits Multi-Stage Washer Retrofits Complete tank removal & replacement Riser Systems Structural repair Quick Change Upgrades Pump Replacement Header pipe replacement Header pipe Layout & Design Electrical/Control panel upgrades Roof Panel Replacement and Redesign Blow-off & Air Knife Systems Support bed replacement Can guide replacement UHMW Return roller upgrades Hold-down conveyor bearing box Automatic Full Pak Can guide 7

8 OUR #1 PRIORITY WITHIN THE HEATTEK SUPPORT GROUP IS: EQUIPMENT IN THE FIELD OUR SERVICES: Technical Support 24 hour access to assist you during a crisis and get your equipment back on line. Training Operating & maintenance staff are trained by factory service engineers on used and new equipment. Start-Up Functional checkout of all equipment & safety devices, burners & other systems set up. Oven and furnace air flow balancing & temperature uniformity. System start-up. Upgrades Improve safety, performance, production, & energy efficiency: Upgrade equipment to the latest technology. Temperature Surveys Electronic DATAPAQ multi-point temperature surveys for batch and continuous processes. Replacement Parts Instrument Performance Verify instrument performance with our service engineers and equipment. Engineering Our engineering staff will work with you to solve your equipment and production problems. Manufacturing Custom manufactured parts, assemblies and complete systems for your equipment and process. Service Contracts & Combustion Safety Audits HeatTek will tailor our service to your specific requirements for maintaining all your process equipment. Preventative Maintenance Programs are tailored to suit your equipment and maintenance needs. Installations Our service personnel will supervise and assist your personnel or contractor in the assembly and installation of your system. Spare Parts HeatTek, Inc. offers the most commonly used high quality replacement parts and components for your ovens. Our inventory of spare parts can be used to replace components in ovens manufactured by HeatTek and other manufacturers. Our dedicated spare parts team will assist you in selecting the exact parts you require, with quick turnaround. Contact: Jason Plowman Director Standards Division/Metal Packaging GM Equipment Service & IT Office (262) Mobile (414) jplowman@heattek.com Adam Plowman Business Development Manager Metal Packaging Division Office (262) Mobile (262) aplowman@heattek.com HeatTek, W1285 Industrial Dr. P.O. Box 347 Ixonia, WI Ph: TF: Fax: