I T A L I A N T E C H N O L O G Y C O N S T R U C T I O N ENGLISH
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1 I T A L I A N T E C H N O L O G Y C O N S T R U C T I O N ENGLISH
2 PEOPLE AND ENVIRONMENT AT FIRST PLACE The business started in partnership back in 1978, but the turning-point came in 2002 with the adoption of its own brand name, based around an inner core of operative associates, each having its own but complimentary sphere of specialization, and which brought together a body of personnel having many years of experience and undergoing continual technical training. This interaction within the company was translated into the highest level of integration of skills and know-how. On the basis of this business approach, Incoplan has set up a production cycle which h has research and develop at the starting post. Designing, manufacturing and assembling are part of a cycle distinguished as Incoplan integrated system. Within this integrated process, Incoplan gives prime importance to environmental conservation and the subsequent savings in terms of energy consumption. MARKET AND SALES NETWORK Thanks to a strategy strongly customer oriented, Incoplan is ready to manage each personalization like a standard project. The flexibility of Incoplan organization allows the company to be competitive all over the world adapting special successful solutions for many different markets. Incoplan has installed plants in five continents, even in countries using age-old traditional methods for wood drying and where special attention is paid to the quality of dryer systems. The network of agents and distributors has highly motivated people and organizations, capable of promoting the exceptional performance levels of the product and with specifically related professional experience and skills. They are in a position to provide the user with appropriate knowledge to ensure that system performance meets with the demands of the current situation. 3
3 ALLUMINIUM ALLOYS STRUCTURES OF CERTIFIED QUALITY COAT PANEL The most outstanding achievement of Incoplan is the degree to which the Classe Modular 3000 has been developed, a concentration of advanced solutions for the drying and vaporization of wood. MODULAR STRUCTURE GETS FLEXIBLE 3 YEARS TOTAL INCOPLAN products are notoriously reliable, that is confirmed by the granting of 10 Years Guarantee on structural components and 3 Years Guarantee on all electric and electronic components. SUPPLING AND ASSISTANCE TO 360 DEGREES. ON DEMAND, COMPLETE SYSTEMS OF BOILERS AND THEIR ACCESSORIES. SERVICE Service on line or by the customer in order to have a timely resolution of the issues relating to planning and control, even beyond the warranty period, with personalized solutions for each customer. EASY WAY TO ASSEMBLY Assembly of components on the ground Reduction by 30% the assembling time Maintenance and Interventions are semplified Easier and quicker under adverse wheather conditions COAT PANEL - SILICONELESS Highest constant thermal insulation Exclusive Incoplan design Aluminium Pre-assembled modular panel Water repellent mineral wool high density No silicone sealant Same panel both for side walls and roof Time for assembly reduced of 60% Assembly with all weather conditions Alluminium alloys structures of certified quality, acid-proof and resistant to tannin Highest mechanical resistance Exclusive Incoplan design for Extruded Aluminium profiles Designed to reduce the construction and assembling time Versatility for over different modulations Components welded with procedure certified on a robotized equipment Frontal or Tunnel configuration Doors Type with many configurations up to customer requests Ventilation and heating system configured with flexibility Planned structure to be able to stand to each climatic condition Special project on customer demand 5
4 TOPLINE CONVENTIONAL DRYING KILN Drying kilns for all wood species Sizes from 20 to over 300 cubic meter with frontal or tunnel loading Heating by Hot, Overheated Water, Steam, Diathermic Oil Aluminium Structure and Coat Panel Reversible Ventilation system with Air Flow Calculated for each wood type Automatic Drying Management System with drying optimizations processes Internet connection and On line service 24h 7
5 PALLETLINE ISPM-15 FAO - HT KILN Phytosanitary Heat Treatment Kilns according to the ISPM-15 FAO rules Flexible system to adapt in each country according to the local rules Sizes from 200 to over 2000 Pallet Indirect Burner System for Methane and GPL Alimentation or heating system with Hot/Overheated water, Steam or Diathermic Oil Certified Sensors with high mechanical resistant cable Reliable Control System and Legal Report certified and recognized Easy Software to start quickly the treatment and print the legal report Sterilization and Drying Processes Integrated Personalized products on customer demand 9
6 ECOLINE CONDENSATION DRYING KILNS Heat Pumps Tested and Certified Latest generation Refrigerator respects the Directives against Air Pollution Machine designed against the corrosion caused by tannin and acids contained in the wood High Efficiency and Low Energy Consumption Ventilation system with different solutions Kilns Suitable to Dry Hardwood Low Noise Level during the Operation 11
7 STEAMLINE DIRECT INDIRECT TIMBER STEAMING CHAMBERS Steaming Chambers for steaming wood boards Direct Steaming chamber with Stainless steel drilled pipes fed by low pressure steam line Indirect Steaming chamber with Steam Bath fed by overheated water or steam line or gas system Automatic managing system Wood probes and Air Temperature sensors with HT silicone cable Structure and Panels with special accessories to guarantee no corrosion problem and high temperature resistance Special Kilns for Steaming and Drying Processes Integrated 13
8 DRYLINE SMALL AND FLEXIBLE - HT Standard Drying Kilns sizes from 10 up to 20 cubic meter Useful to dry all wood species Standard configurations for stacks length up to 4,30 m and 6,30 m Frontal Loading Heating by Hot/Overheated Water, Steam, Diathermic Oil Possibility to equip it as a conventional or HT kilns Possibility to Install the Electrical Heating System Outside and Inside Installation Control board with Inverter standard Drying management System completely Automatic Assembling and Start up in Only 1 Day 15
9 MOBILELINE SMALL AND MOBILE Standard lines sizes from 3 up to 12 cubic meter Useful to dry all wood species Frontal Loading or tunnel type Heating by Hot/Overheated Water, Steam or electricity Outside and Inside Installation Removable with fork-lift Preassembling and testing in warehouse. Start up in few hours 17
10 FWLINE DRYING KILNS FOR FIREWOOD Sizes from 10 to 20 cages/pallets Heating by hot water with boiler or gas with direct burner Aluminium structure and panel Axial Reversible Ventilation system Customizable cycle control, according to customer requirements Automatic Drying Management System with drying optimizations processes 19
11 COMPONENTS SPRAY SYSTEM KILN DRYING MANAGEMENT VENTILATION SYSTEM CONTROL SYSTEM KDM PC STATION CONTROL SENSORS DAMPER WINGING MAIN DOOR 3 YEARS TOTALE VALVE SLIDING MAIN DOOR HEATING EXCHANGER INSPECTION DOOR KDM is Incoplan s Control Unit. Thanks to the best high tech level, it represents an automatic management system completely integrated. The control board is manufactured according to the legal requirements in force, pre-tested in house and equipped with an efficient cooling system especially when it is installed the Inverter, single or multiple. KDM controller manages the drying cycle automatically, monitoring and recording all the events. PC station is a computer of interface Incoplan that, thanks to the latest generation software KDM Easy, completely manages the drying process. It allows to control and manage the entire system and the processes performed in it. A series of high quality sensors that allow to monitor the drying process, transmitting regularly the values of the measured parameters. 21
12 KDM It can control: Up to wood moisture probes - WM Up to 8 EMC sensors with cellulose plates Up to 4 RH digital sensors Up to 8 wet/dry bulb stations Up to 8 Air Temperature sensors Up to 16 Wood Core Temperature for HT Treatment Up to 8 Anemometers sensors Up to 2 Temperature sensors for thermal fluid Proportional actuators control Up to 24 phases in the drying programs Setting of EMC/ WM sensors, temperature gradient Energy saving applications and planning time band for fans Automatic Saving of drying cycles history Standard drying programs for any wood species Drying rate REFERENCES MORE THAN INSTALLATIONS ALL OVER THE WORLD MORE THAN 100,000 M3 OF DRIED WOOD KDM EASY Software for kiln control from PC Designed favouring reliability, flexibility, easy setup and use Setup any parameters to manage the process automatically Drying Report (legal for ISPM-15) and Tables value records Real time view showing all the parameters Managing up to 32 drying kilns Changing and creating personalized drying programs Possibility to monitoring the boiler and auxiliary systems PC STATION PC + LCD or Laptop with compatible Operating System Printer and UPS uninterruptible power supply unit Internet and Lan Connection device Mobile Card Connetion device 23
13 INCOPLAN Srl Via Galileo Galilei Mareno di Piave (Z.I. Ramera) - TV - ITALY TEL FAX incoplan@incoplan.it
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