R-8725/R-8730 Underdash Drop In Evaporator

Transcription

1 RED DOT UNITS HEATER-A/C FORD R-8725/R-8730 Underdash Drop In Evaporator FOR FORD L SERIES The R-8725/R-8730 drop-in evaporator kit takes advantage of the OEM housing and blower motor assembly. Includes the installation kit, hose kit, condenser, and evaporator. Note: Does not fit Ford Aeromax. R-8725 SYSTEM ORDERING GUIDE FOR VEHICLES 1991 TO 1996 Note: Not for viscous fan application. For complete kits order one of each item marked: R134a Compressor Year Heater-Air Conditioner Kit Engine Steering Air Brakes Compressor Mount Kit R P Kit Includes 3208 CAT with Air or Vacuum Tecumseh/ Installation Kit Water Pump Fan Brake CCI with Accumulator See Note A Hose Kit Condenser Cummins 6 Cylinder Standard/Power with 75R R9540 Evaporator L a Charge Fittings For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit Not for viscous applications NOTE A: Tecumseh/CCI Compressors Require One Each (R134A 75R5688 and 75R5681); Clutch 75R1202 NOTE B: Condenser Only Fits Hoods Without Shutters PAGE 30 Cummins N Series Standard/Power with 75R R9670 Full Flow Cooling with Outside Accessory Drive Pulley Open Will Not Fit 20 Tilt. FORD R-8730 DROP IN EVAPORATOR FOR L SERIES 1997-ON WITH AIR CONTROLS R134a Compressor Year Models Heater-Air Conditioner Kit Engine Compressor Mount Kit R P Kit Includes * Cummins M-11 75R R9550 (Series) Installation Kit CAT C-10 with Hose Kit Air Controls Condenser Evaporator For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit Not for viscous applications * The following items need to be ordered from Ford to complete installation: One F6HZ A One F6HZ-19B 888-B Air Control to May 2000 = Limited to stock on hand

2 RED DOT UNITS R-8725 SYSTEM ORDERING GUIDE FOR VEHICLES 1991 TO 1996 Note: Not for viscous fan application. For complete kits order one of each item marked: R134a Compressor Year Models Heater-Air Conditioner Kit Engine Steering Air Brakes Compressor Mount Kit R Kit Includes 3208 CAT with Air or Tecumseh/ 75R9180 Installation Kit Water Pump Fan Vacuum CCI w/accumulator Brake See Note A Hose Kit Condenser V/8 Caterpillar V-636 Std/Pwr With Tecumseh/ 75R9050 Evaporator w/bracket Mounted CCI 134a Charge Fittings Fan See Note A Cummins 6 Cyl. L-10 Std/Pwr With 75R R9540 Cummins N Series Std/Pwr With 75R R9670 Full Flow Cooling With Outside Acc. Drive Pulley Open. Will Not Fit 20 Tilt. HEATER-A/C For complete kits order one Heater-Air Con di tion er Kit, Compressor, Compressor Mount Kit Not for viscous applications NOTE A: TECUMSEH/CCI Compressors Require One Each (R134A 75R5688 & 75R5681); Clutch 75R1202 NOTE B: Condenser Only Fits Hoods Without Shutters FORD R-8730 DROP IN EVAPORATOR FOR L SERIES 1997-ON WITH AIR CONTROLS R134a Compressor Year Models Heater-Air Conditioner Kit Engine Steering Air Brakes Compressor Mount Kit R P Kit Includes * Cummins M-11 75R R9550 (Series) Installation Kit CAT C-10 75R9560 with Hose Kit Air Controls Condenser Evaporator For complete kits order one Heater-Air Con di tion er Kit, Compressor, Compressor Mount Kit Not for viscous applications * The following items need to be ordered from Ford to complete installation: One F6HZ A One F6HZ-19B 888-B Air Control to May 2000 PAGE U-37

3

4 Drop In Evaporator Model R-8725 INSTALLATION INSTRUCTIONS 1991 AND UP FORD "L" SERIES EVAPORATOR 1. Remove heater/evaporator case cover (4 screws). 2. Remove evaporator slot cover (8 screws). 3. Center-punch or drill a 1/8" pilot hole in the center of the evaporator tube holes located on the passenger side of the firewall. Drill from the outside. 4. From the inside drill two 1" holes using the pilot holes and a holesaw. Drill through the CASE BACK ONLY. 5. Remove shavings and slip evaporator in to the case and remount cover. Check evaporator for orifice before installing. 6. Remove air solenoid attached to the fresh air door on top of blower case. Remount to the front of the blower case. 7. Using strap and OEM screw, secure door closed (door arm should point toward seat). Use the boss closest to the firewall which was used to mount the solenoid. 8. Remove control panel (6 screws). Remove switch blank located between other toggle switches. Mount A/C switch. 9. Attach wire and fuse holder to heater-a/c breaker in fuse box. Route wire behind dash and connect to switch. Route other switch wire through firewall to pressure switch on accumulator. Reinstall heater case cover and control panel. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV - For Reference Only. Subject to change without notice Page 1 of 3

5 1991 AND UP FORD "L" SERIES UNDERHOOD 1. Install compressor mount and compressor per instructions. 2. Install condenser per instructions, it is usually better to have the fittings on the passenger side of the track. 3. Mount accumulator and bracket on firewall (location may vary by truck). 4. Route hoses as needed. 5. Install cycling switch on accumulator. 6. If truck is equipped with an air fan clutch, an air solenoid must be installed on the fan hub and a trinary switch on the hose splitter between the condenser and the evaporator. 7. Complete wiring per schematic. 8. Vacuum and charge with x.xx lbs. of refrigerant. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV - For Reference Only. Subject to change without notice Page 2 of 3

6 Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV - For Reference Only. Subject to change without notice Page 3 of 3

7 RED DOT UNITS HEATER-A/C MACK R-2110 UNDERDASH Air Conditioner Unit FOR MACK MS SERIES MID-LINER TRUCKS The R-2110 is the ultimate in cab cooling for Mack Mid-Liner trucks. It is designed to mount easily under the dash and provides the look and per for mance of a factory installed unit. It is equipped with easy to operate controls and three multi-di rec tion al louvers for even air distribution. R-2110 SPEC I FI CA TIONS BTU S AIR FLOW WEIGHT MOTOR CURRENT DRAW CONTROLS MODELS Cooling 14,300 BTU/Hr with 36 F (kw 4.19 w/ 2.2 C) refrigerant temp and 80 F (26.7 C) wet bulb entering air 210 CFM (356 m3/h) 70 lbs. (32 kg) 12-volt DC permanent magnet type VDC (includes 4 amps for A/C clutch) Three-speed blower motor switch R P, R P 36.6" 930mm 15.6" 397mm 5.5" 138mm 18.9" 482mm 4.5" 115mm R-2110 SYSTEM ORDERING GUIDE R-134A COMPATABLE UNIT R-2110 Air Conditioner CONDENSER Radiator Mount INSTALLATION KIT Included in R-2110 kit package COMPRESSOR SANDEN SD-508-HD Included in R-2110 kit package. CLUTCH Included with compressor. MOUNT KIT Included in R-2110 kit package. Year Model Engine Kit Number MS200 & MS250 6 Cyl. 335 Turbocharged R P (Engine Model # and #060226) /97* All 6 Cyl. 538 Cu. In. Diesel R P (Engine Model #060226) * 9/24/97 and on need to order RD P mount kit to complete installation PAGE U-14

8 Red Dot Air Conditioner Model R-2110 Series SERVICE PARTS LIST ITEM PART NO. DESCRIPTION CAT. NO. ITEM PART NO. DESCRIPTION CAT. NO 1 RD O COVER 16 RD ENTRY RING (RH) 2 RD KNOB 17 RD ELBOW - 90 (DRAIN)(2) 3 RD O SWITCH, 3 SPD. (ROTARY) 71R RD BLOWER WHEEL (2) 73R RD LOUVER (2" DIA) 72R RD HOSE (DRAIN) 78R RD O RESISTOR 71R RD MOTOR (12V) 73R RD LOUVER (2) 72R RD TEE (DRAIN) 7 RD GUARD-RESISTOR 22 RD ENTRY RING (LH) 8 RD COVER MOUNT ASSY. DIFF. 23 RD MOUNTING BRACKET (LH) 9 RD HOUSING (BOTTOM) 24 RD FAN & MOTOR ASSY 10 RD EXPANSION VALVE 71R RD CONDENSER ASSY 11 RD O EVAPORATOR 76R RD MOUNTING BRACKET ASS'/ 12 RD THERMOSTAT 71R RD MOUNTING BRACKET ASSY 13 RD MOUNTING BRACKET (RH) 28 RD ROCK GUARD 14 RD MOUNTING ASSY (COVER) 29 RD BRACKET ASSY (2) 15 RD HOUSING (TOP) Red Dot Corporation PO Box 88790, Seattle, WA (425) Fax (425) RD REV - For Reference Only. Subject to change without notice Page 1 of 1

9 Note: Air Conditioner MACK MS 200 / 250 / 300 Model R-2110 INSTALLATION INSTRUCTIONS Please read instructions all the way through and review layout of components illustrated in Fig. 1 before beginning work. A. PREPARATION OF TRUCK FOR INSTALLATION OF AIR CONDITIONER UNIT. 1. Disconnect batteries. 2. Remove glove compartment and center dash panel. (Save parts and screws). See Figure Disconnect flex hose from right side of heater unit and move it out of the way. 4. Remove tool compartment door by drilling out (4) rivets (discard door). See Figure Remove bracket located on tool compartment floor (1987-on model vehicles). Cut holes in tool compartment floor using template provided. On newer trucks a cut out will already be in the desired locations. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 1 of 8

10 Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 2 of 8

11 Caution: Be careful not to drill into windshield washer reservoir or brake lines located underneath tool compartment. a. Install boot and grommet provided in kit. Note: Set aside dong tie wrap to seal boot after hoses and wires have been installed. 6. Install compressor (per instructions provided with compressor mount kit). 7. Install condenser. a. Place condenser between inter-cooler and front bumper. Note: Condenser fan must be located between the condenser and inter-cooler. b. Use (4) 5/16 bolts and (4) 5/16 flatwashers to attach condenser to bumper mounting brackets. See Figure 3. Note: On 1987 and newer model trucks, attach adapter mounting brackets (included in kit) to condenser assembly, using (4) 5/16 bolts and (4) 5/16 flatwashers, before installing condenser on vehicle. Then attach condenser to bumper mounting brackets using (4) 5/16 bolts, (4) 5/16 spring lockwashers, (4) 5/16 nuts and (4) 5/16 flat washers. c. Drill two 5/16 holes in bumper then secure front support brackets to bumper using (2) 1/4 x 3/4 bolts, (2) 1/4 flatwashers, (2) 1/4 lockwashers and (2) 1/4 nuts. See Figure 3. d. Attach condenser wire harness to condenser fan motor leads and route wire up through boot, into tool compartment. Provide sufficient clearance around sharp edges to prevent damage to insulation. Secure wires with tie wraps provided in kit. 8. Install receiver drier and mounting bracket. See Figure 4. a. Attach receiver drier mounting bracket to frame using bolts provided as shown in Figure 4. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 3 of 8

12 9. Refrigerant hose routing. Note: Lubricate "O rings with refrigeration oil before installing them on all refrigerant hose fittings. Provide sufficient clearance around sharp angles and edges to prevent damage to refrigerant hose assemblies. Caution: Do not leave hoses unsupported! The service life of the air conditioner unit, condenser and hose assemblies may be greatly reduced if hoses are not properly secured. Hose clamps and tie wraps are provided in the general installation kit to secure hose assemblies. a. Attach the #8 and #10 refrigerant hose assemblies to the compressor and route both hoses down between the frame rail and radiator. See Figures 5 and 6. Then route the 90 bent end, of the #10 refrigerant hose assembly up through the boot into the tool compartment. Attach the #8 hose to the condenser. See Figures 4 and 5. b. Attach the (30 ) #6 refrigerant hose assembly to the #6 refrigerant hose fitting on the condenser, then route and attach it to the "in-port" on the receiver drier. See Figure 4. Note: Use a tie wrap to secure the #6 hose assembly for the front frame support. c. Attach (56'" #6 refrigerant hose assembly to the "out-port" of the receiver drier, then route it up through the boot and into the tool compartment. See Figures 4 and 6. d. Attach trinary wire harness to trinary switch on receiver/drier assembly. Route black wire from the trinary to the compressor clutch. Route trinary and condenser wires up through boot into tool compartment. Provide sufficient clearance around sharp edges to prevent damage to insulation. Secure wires with tie wraps provided in kit. e. Lower truck cab. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 4 of 8

13 B. AIR CONDITIONER UNIT INSTALLATION. 1. Install unit in tool compartment opening, mark (6) mounting hole locations remove unit. See Figure 7. Note: On newer vehicles threaded holes will be provided from the factory. a. a. Drill (4) 5/16 diameter holes; 2 holes to the right of tool compartment opening and 2 holes to the left of opening. b. Drill (2) 3/16 diameter holes for duct support at the end closest to the driver. 2. Install unit in tool compartment opening and secure using (4) 1/4-20 nuts and screws for unit and (2) #14 sheet metal screws at driver's end of unit duct. Note: if truck has been factory equipped with mounting holes, use metric screws provided in kit. Note: If necessary, loosen mounting brackets where they attach to unit and adjust unit to provide best fit and appearance. Re-tighten all screws Note: Make sure drain tube remains attached to both sides of the unit and is routed through 7/8" hole in tool compartment floor. 3. Connect #10 and #6 refrigerant hose fittings to expansion valve. Push the hoses as far forward as possible and secure them with a tie wrap. See Figure 6. Note: Support expansion valve with a wrench when tightening refrigerant hose fittings to avoid damage to evaporator. Wrap refrigerant hoses and expansion valve with refrigeration tape to prevent condensation inside the tool compartment area. 4. Locate 5/16" mounting hole in dash support and attach power panel using (1) 1/4-20 x 3/4 screw and nut. See Figure 7. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 5 of 8

14 C. ROUTE AND ATTACH WIRES FROM COMPONENTS AS FOLLOWS. 1. Connect 12 red and black wires from power panel to red and black wires from A/C unit. 2. Connect black and blue wires from power panel to black and blue wires from condenser fan motor. 3. Connect purple wire and black and white wire from A/C unit to orange wire and black and white wire from trinary. 4. Connect yellow wire from power panel to yellow wire from trinary. 5. Connect 4' orange wire from power panel to terminal on back of water temperature gauge /2 and newer vehicles. a. Connect 4' red and black wires to power supply connector on blue striped wire. The power supply wire is located behind center dash panel in or near access boot on drivers side of vehicle similar to boot included in this kit and older vehicles. a. Remove plastic connector from terminals on 4' red and black wires. Plug red wire into blue striped wire located behind center dash panel on drivers side of heater. Wrap connection with electrical tape. Cut terminal off black wire and install ring terminal included in kit. Attach to suitable ground. 8. Use long tie wrap to seal boot around hoses and wires. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 6 of 8

15 D. FINAL ASSEMBLY AND CHECK. 1. Reinstall fresh air-intake hose, glove box and center dash panel. 2. Connect the batteries. 3. Evacuate the system, test for leaks and charge with R-12 refrigerant. (R-134a for R ) 4. Turn the ignition switch to the "on" position, place the fan speed switch on high. a. The clutch should click on and be engaged. If not, see step #8. b. The evaporator blower should be turning at high speed. 5. Turn the fan speed switch to medium and low positions and check that the evaporator blower slows down. 6. Turn the fan speed switch to the "off" position and check that the compressor clutch disengages. 7. Start engine and run at RPM. Turn fan speed switch to high. Check sight glass on receiver drier for bubbles. Add 6 to 8 ounces more R-12 after the sight glass clears. Note: Be aware that the sight glass may appear "milky" when charging with R-134a. Be careful not to overcharge the system. 8. Make sure clutch cycles on and off as system is operating. Note: If clutch does not engage, the system may not have been charged to a high enough pressure to actuate the trinary switch. Place a jumper wire across the switch and run system until it is fully charged then remove jumper wire. 9. Fill out service label properly and adhere in prominent location. Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 7 of 8

16 Red Dot Corporation P.O. Box 88790, Seattle, WA (425) Fax (425) RD REV B For Reference Only. Subject to change without notice Page 8 of 8

17 RED DOT UNITS HEATER-A/C MACK R-8820 Underdash Heater/Air Conditioner Unit MACK R MODEL CABS The R-8820 heater/air conditioner has a factory-installed look and improved air control and performance over the OE system. Uses existing mounting points for installation in R, U, DM, RL/RS, and RW cabs. Note: Kits for Model LE and MR severe-service applications are available from Mack dealers. R-8820 SPECIFICATIONS BTUs Heating 27, F (kw 37.8 C) air temperature rise Cooling 20,000 BTU/Hr with 36 F (kw 5.86 with 2.2 C) refrigerant temperature and 80 F (26.7 C) wet bulb entering air AIR FLOW 250 CFM (425 m3/h) WEIGHT 34 lbs. (15 kg) MOTOR Permanent magnet, extended life CURRENT VDC DRAW CONTROLS Three-speed blower motor switch, temperature-level and mode-selection lever UNITS R P (tan) R P (grey) 1.0" 26mm 10.0" 254mm 14.1" 358mm 8.5" 216mm MODEL LE & MR SEVERE SERVICE APPLICATIONS Component parts available separately from Red Dot: R P A/C Unit R P Condensor 78R1025 Installation Kit RD P LE Roof Bracing RD P MR Roof Bracing For compressor and compressor mount kit contact your local Mack dealer. 13.9" 363mm 17.9" 455mm 12.1" 303mm 32.5" 826mm PAGE 32

18 RED DOT UNITS R-8820 SYSTEM ORDERING GUIDE Condenser Condenser Model Color Engine Base Kit Installation Kit Compressor With CMCAC* Without CMCAC* Mount & Drive Kit R & U ( ) G E6 with two Valves R P 78R R R R R R & U ( ) G E6 with Ambac & Bosch 6000 Injector R P 78R R R R Mack Dealer R & U ( ) G E6 with Bosch 7100 Injector R P 78R R R R Mack Dealer R & U ( ) T E6 with two Valves R P 78R R R R R R & U ( ) T E6 with Ambac & Bosch 6000 Injector R P 78R R R R Mack Dealer RD ( ) G E6 with two Valves R P 78R R R R R9500 RB & RD ( ) G E6 with Ambac & Bosch 6000 Injector R P 78R R R R Mack Dealer RB & RD ( ) G E6 with Bosch 7100 Injector R P 78R R R R Mack Dealer RB & RD ( ) T E6 with two Valves R P 78R R R R R RD ( ) T E6 with Ambac & Bosch 6000 Injector R P 78R R R R Mack Dealer RB Facelift (1990+) G E7 8 R P 78R R R7710 N/A Mack Dealer RD Facelift (1990 +) 3 G E7 8 R P 78R R8382 Mack Dealer N/A Mack Dealer DM ( ) G E6 with two Valves R P 78R R8382 Mack Dealer 77R R DM ( ) G E6 with Ambac & Bosch 6000 Injector R P 78R R8382 Mack Dealer 77R Mack Dealer DM ( ) G E6 with Ambac & Bosch 6000 Injector R P 78R R8382 Mack Dealer N/A Mack Dealer DM (1990 to 4/15/95) G E7 8 R P 78R R8382 Mack Dealer N/A Mack Dealer DM (4/15/95 & later) G E7 8 R P 78R R RD425 N/A Mack Dealer UPGRADE HEATER TO HEATER-A/C MR Conversion Kit E6 with 4 valve (All) RD P Included Included N/A Mack Dealer MR Conversion Kit E7 RD P Included Included N/A Mack Dealer Color Code: B = Black G = Gray T = Tan W= White HEATER-A/C 1 Requires proper operation of viscous fan to operate properly with R134a 2 Vehicles equipped with steel timing use Mount Kit RD P and adapter kit RD P 3 This grouping will also fit new DMM Models with the addition of drier bracket #222RD324 4 Mount Kit will not work on very late E6s. Must change water pump housing to MACK #771GB232M 5 These items sold and specified separately based on vehicle application (call for specific application information). 6 The following items need to be ordered from MACK: (1) Front Condenser Bracket, (1) Rear Condenser Bracket, (1) Receiver Drier Bracket, and (3) Hose Support Bracket. 7 Universal Mount Kit (RD P) and additional Fabrication may be required 8 Compressor Mount Kit must be ordered separately. E7 ETEC engine may require #12QR4115 blower motor bracket and #1MR2464M pressure switch. * CMCAC = Chassis-mounted charge air cooler PAGE 33

19 Heater Air Conditioner Model R-8820 SERVICE PARTS LIST ITEM NOTE PART NO. DESCRIPTION CAT. NO. ITEM NOTE PART NO. DESCRIPTION CAT. NO. 1 RD PANEL ASSY. - TOP 19 D RD BLOWER WHEEL 2 RD HOUSING ASSY 20 D RD MOUNT - MOTOR 3 RD EVAPORATOR ASSY 21 D RD MOTOR - 12V 4 RD EXPANSION VALVE 71R RD AIR ACTUATOR ASSY 5 RD HEATER CORE ASSY 23 RD WATER VALVE 72R RD AIR ACTUATOR ASSY (2) 24 RD LOUVER (2 1/2") 7 RD THERMOSTAT 71R RD LOUVER - A/C (2) 8 RD COVER ASSY - CORE 26 AB RD PANEL FRONT 9 B RD P CONTROL PANEL ASSY 27 AC RD PANEL FRONT 10 C RD P CONTROL PANEL ASSY 28 A RD KNOB (3) 11 RD RESISTOR 71R A RD MICRO SWITCH 12 RD COVER ASSY (GRAY) 30 A RD SWITCH - FAN 71R RD LOUVER 31 A RD CABLE - CONTROL 14 RD DUCT - DEFROST 32 D RD BOOT - TRANSITION 15 RD DUCT - FRESH AIR 33 RD COVER ASSY (TAN) 16 RD DUCT - TRANSITION 34 RD PAN 17 RD DUCT INTAKE 35 A RD AIR CONTROL SERVICE KIT 18 D RD BLOWER HOUSING ASSY NOTES: A = NOT SHOWN B = R-8050 ONLY C = R-8820 ONLY D = CAN ONLY BE PURCHASED ASSEMBLED AS RD Red Dot Corporation PO Box 88790, Seattle, WA (425) Fax (425) RD REV E For Reference Only. Subject to change without notice Page 1 of 2

20 Red Dot Corporation PO Box 88790, Seattle, WA (425) Fax (425) RD REV E For Reference Only. Subject to change without notice Page 2 of 2

21 RD (REV - ) HEATERS AND AIR CONDITIONERS Heater-Air Conditioner Model R-8820/8150 TECHNICAL SALES BULLETIN AND SERVICE PARTS LIST DIMENSIONS 1 in (2.6 cm) 14.1 in (35.8 cm) 10 in (25.4 cm) 8.5 in (21.6 cm) 13.9 in (35.3 cm) 17.9 in. (45.5 cm) 12.1 in (30.3 cm) 32.5 in. (82.6 cm) BTU's: Air Flow: Weight: Current Draw: SPECIFICATIONS Heating - 27, F (6, C) Air Temp Rise Cooling - 20, F (5, C) Refrigerant Temp and 80 F (26.7 C) Wet Bulb Entering Air 250 CFM (425 m 3 /h) 34 Lbs (15 Kg) VDC SCHEMATICS ELECTRICAL SCHEMATIC PLUMBING SCHEMATIC MICRO SWITCH LIGHT WHT WHT/BLK BLK 14 GA. ORG FAN SWITCH BLK BLK YEL 14 GA. RED WHT THERMOSTAT 14 GA. RED BLK Expansion Valve #6 High Pressure #10 Suction Rec/Drier #8 High Pressure Compressor #6 Liquid To Condenser From Condenser RESISTOR 14 GA. ORG WHT

22

23

24

25

26

27

28

29 RED DOT UNITS INTERNATIONAL R-8230 Underdash Heater/Air Conditioner Unit NAVISTAR INTERNATIONAL S, 4000, 7000, and 8000 SERIES TRUCKS, HEATER-A/C The R-8230 exceeds the performance of the original system and has styling to match the factory dash. Includes the Max A/C and Defrost Interlock features not offered from the factory. Mounts directly to the firewall and mates to existing inlet and outlet ducting. R-8230 SPECIFICATIONS BTUs Heating 29,700 BTU/Hr at 100 F (kw 8.70 at 37.8 C) air temperature rise Cooling 22,400 BTU/Hr with 36 F (kw 6.56 with 2.2 C) refrigerant temperature and 80 F (26.7 C) wet bulb entering air AIR FLOW 265 CFM (450 m 3 /h) WEIGHT 48 lbs. (22 kg) 19.4" 494mm 19.7" 499mm 6.1" 155mm MOTOR Permanent magnet CURRENT DRAW 19.5 amps at 13.6 VDC (includes 4 amps for A/C clutch) MODEL NOTE R BTU s and air flow in installed conditions. Not for viscous fan applications. 13.9" 354mm 15.3" 389mm R-8230 SYSTEM ORDERING GUIDE Heater A/C Compressor Kit Vehicle Engine Steering Brakes Compressor Mount Kit R P Series 4600 Through 8100 V/8 International Standard/Power 75R8612 (134A) 75R9530 for Vehicles S Series 1600 Through Liter, & 7.3 Liter DT with/without Vacuum 75R9100 For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit. Not for viscous applications. Kits Include: Heater A/C Unit Heater Hose and Water Valve Refrigerant Hose & Fittings High Capacity Receiver Drier Trinary TM Protection Switch PAGE 24 6 Cylinder IHC DT466, Standard/Power Air 75R8612 (134A) 75R9980 DTA466, DT360 or DTA360 6 Cylinder IHC DT466, Standard/Power Hydraulic 75R8612 (134A) 75R9980 DTA466 6 Cylinder IHC DT360, Standard/Power Hydraulic 75R8612 (134A) 75R9980 DTA 360 Cummins 6 Cyl L-10 Power Air 75R8612 (134A) 75R9540 S Series DT408/DT466 75R8612 (134A) 75R9985 (will not work on DT466E) Wiring Harness Condenser Miscellaneous Installation Hardware and Brackets

30

31

32

33

34

35

36

37

38

39

40

41

42 RED DOT UNITS INTERNATIONAL R-8235 Underdash Drop-In Evaporator Kit NAVISTAR INTERNATIONAL S, 4000, 7000, and 8000 SERIES TRUCKS, The R-8235 drop-in evaporator kit integrates with the OEM housing and blower motor assembly and meets all factory specifications. R-134a compatible. HEATER-A/C R-8235 SYSTEM ORDERING GUIDE Heater A/C Compressor Kit Engine Steering Brakes Compressor Mount Kit No. R P Series 4600 through 8100 V8 International Standard/Power 75R8612 (134A) 75R9530 or Vehicles S Series 1600 through Liter, & 7.3 Liter 1995 to 2002 DT with/without Vacuum See CCI section 75R9100 Tecumseh, see Note A 6 Cylinder IHC DT466, Standard/Power Air 75R8612 (134A) 75R9980 DTA466, DT360 or DTA360 6 Cylinder IHC DT466, Standard/Power Hydraulic 75R8612 (134A) 75R9980 DTA466 6 Cylinder IHC DT360, Standard/Power Hydraulic 75R8612 (134A) 75R9980 DTA 360 Cummins 6 Cylinder L-10 Power Air 75R8612 (134A) 75R9540 S Series DT408/DT466 75R8612 (134A) 75R9985 (will not work on DT466E) For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit. Not for viscous applications. Kits Include: Heater A/C Unit Heater Hose and Water Valve Refrigerant Hose & Fittings High Capacity Receiver Drier Trinary TM Protection Switch Wiring Harness Condenser Miscellaneous Installation Hardware and Brackets NOTE A: Tecumseh Compressors require 75R1202 Clutch and one each (Service Valves and Charge Ports): R12: 75R5618 and 75R5611 or R134A: 75R5688 and 75R5681 PAGE 25

43

44

45

46

47

48

49

50