GUIDE SPECIFICATIONS. WW Series Water-to-Water Reverse Cycle Chillers & Low Temp Boilers. WW Reverse Cycle Chillers / Low Temperature Boilers
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1 GUIDE SPECIFICATIONS WW Series Water-to-Water Reverse Cycle Chillers & Low Temp Boilers WW Reverse Cycle Chillers / Low Temperature Boilers GENERAL Units shall be Underwriter Laboratories (UL) listed for safety on all models. Each unit shall be run tested at the factory. Each unit shall be pallet mounted and stretch wrapped. The units shall be warranted by the manufacturer against defects in materials and workmanship for a period of one year on all parts, and 5 years on the compressor. The units shall be manufactured in an ISO 9001:2000 certified facility. The units shall be designed to operate with entering fluid temperatures between 20 F (-7 C) and 120 F (49 C) as manufactured in Fort Lauderdale, Florida. Refrigerant shall be R-410A. CASING & CABINET The cabinet shall be fabricated from heavy-gauge steel hot deep galvanized with black bison vinyl for corrosion protection. The interior shall be insulated with ½ (12.7mm) thick, multi density, coated, glass fiber. All units shall allow sufficient service access to replace the compressor without unit removal. REFRIGERATION CIRCUITS All units shall contain a sealed refrigerant circuit including a hermetic scroll compressor, bidirectional thermal expansion valve metering device, coaxial style fluid-to-refrigerant heat exchangers, refrigerant reversing valve and service ports. Compressor shall be high efficiency, designed for heat pump duty with refrigerant R-410A, and mounted on rubber vibration isolators. Compressor motors shall be equipped with overload protection. Refrigerant reversing valves shall be pilot operated sliding piston type with replaceable encapsulated magnetic coils energized only during the chiller cycle. The coaxial water-to-refrigerant heat exchanger shall be constructed of a convoluted copper (optional cupronickel) inner tube and steel outer tube with a designed refrigerant working pressure of 600 PSIG (4100 kpa) and a designed water side working pressure of no less than 400 PSIG (2750 kpa). Due to their susceptibility to fouling, brazed plate heat exchangers are not acceptable. The fluid-to-refrigerant heat exchangers shall be insulated to prevent condensation at low fluid temperatures. ELECTRICAL Controls and safety devices will be factory wired and mounted within the unit. Controls shall include, compressor contactor, 24V transformer, reversing valve coil and solid state lockout controller (UPM) The UPM controller shall include the following features: Anti-short cycle time delay, random start, brown out/surge/power interruption protection, 120 second low pressure switch bypass timer, shutdown on high or low refrigerant pressure safety switch inputs, shutdown for the optional freezestat, 24 VAC alarm output for remote fault indication, unit reset at thermostat or disconnect, ability to defeat time delays for servicing and automatic intelligent reset. The UPM shall automatically reset after a safety shut down and restart the unit, if the cause of the shut down no longer exists, after the antishort cycle and random start timers expire. Should a fault re-occur within 60 minutes after reset, then a permanent lockout will occur. A light emitting diode (LED) shall annunciate the following alarms: high refrigerant pressure, low refrigerant pressure and low water temperature (when equipped with the optional low water temperature sensor). The LED will display each fault condition as soon as the fault occurs. If a permanent lockout occurs, then the fault LED will display the type of fault until the unit is reset. Safety devices include a low pressure cutout set a 20 PSIG (140 kpa) for loss of charge protection (freezestat and/or high discharge gas temperature sensor is not acceptable) and a high pressure cutout control set at 600 PSIG (4100 kpa). An optional energy management relay that allows unit control by an external source shall be factory installed. A terminal block with screw terminals shall be pro vided for control wiring. PIPING Water piping connections shall be female pipe thread with a single set of source and load connections flush mounted to the unit cabinet. WWSPECS.INDD REV: 03-12
2 GUIDE SPECIFICATIONS WW Series Water-to-Water Reverse Cycle Chillers & Low Temp Boilers WW Modular Reverse Cycle Chillers/Low Temperature Boilers GENERAL Units shall be Underwriter Laboratories (UL) listed for safety on all models. Each unit shall be run tested at the factory. Each unit shall be pallet mounted and stretch wrapped. The units shall be warranted by the manufacturer against defects in materials and workmanship for a period of one year on all parts, and 5 years on the compressor. The units shall be manufactured in an ISO 9001:2000 certified facility. The units shall be designed to operate with entering fluid temperatures between 20 F (-7 C) and 120 F (49 C) as manufactured in Fort Lauderdale, Florida. Refrigerant shall be R-410A. CASING & CABINET The cabinet shall be fabricated from heavy-gauge steel hot deep galvanized with black bison vinyl for corrosion protection and shall be supported by a full angle iron frame. The interior shall be insulated with ½ (12.7mm) thick, multi density, coated, glass fiber. All units shall allow front service access to replace the compressor and/or electrical components without unit removal. REFRIGERATION CIRCUITS All units shall contain a sealed refrigerant circuit including hermetic scroll compressor(s), bidirectional thermal expansion valve metering device(s), coaxial style fluid-to-refrigerant heat exchangers, refrigerant reversing valve(s) and service ports. Compressor shall be high efficiency, designed for heat pump duty with refrigerant R-410A, and mounted on rubber vibration isolators. Compressor motors shall be equipped with overload protection. Refrigerant reversing valves shall be pilot operated sliding piston type with replaceable encapsulated magnetic coils energized only during the chiller cycle. The coaxial water-to-refrigerant heat exchanger shall be constructed of a convoluted copper (optional cupronickel) inner tube and steel outer tube with a designed refrigerant working pressure of 600 PSIG (4100 kpa) and a designed water side working pressure of no less than 400 PSIG (2750 kpa). Due to their susceptibility to fouling, brazed plate heat exchangers are not acceptable. The fluid-torefrigerant heat exchangers shall be insulated to prevent condensation at low fluid temperatures. ELECTRICAL Controls and safety devices will be factory wired and mounted within the unit. Controls shall include compressor contactors, 24V transformer, reversing valve coils and a solid state lock-out control circuit (UPM). The UPM controller shall include the following features: Anti-short cycle time delay, random start, interstage delay, brown out/surge/power interruption protection, 120 second low pressure switch bypass timer, shutdown on high or low refrigerant pressure safety switch inputs, shutdown for the optional freezestat, 24 VAC alarm output for remote fault indication, unit reset at thermostat or disconnect, ability to defeat time delays for servicing, time delay between stages and automatic intelligent reset. The UPM shall automatically reset after a safety shut down and restart the unit, if the cause of the shut down no longer exists, after the anti-short cycle and random start timers expire. Should a fault re-occur within 60 minutes after reset, then a permanent lockout will occur. A light emitting diode (LED) shall annunciate the following alarms for each refrigerant circuit: high refrigerant pressure, low refrigerant pressure and low water temperature (when equipped with the optional low water temperature sensor). The LED will display each fault condition as soon as the fault occurs. If a permanent lockout occurs, then the fault LED will display the type of fault until the unit is reset. Safety devices include a low pressure cutout set at 20 PSIG (140 kpa) for loss of charge protection (a freezestat used for loss of charge protection is not acceptable) and a high pressure cutout control set at 600 PSIG (4100 kpa). An optional energy management relay to allow unit control by an external source shall be factory installed. PIPING Water piping connections shall be female pipe thread with a single set of source and load connections per unit. WWSPECS.INDD REV: 03-12
3 GeoMaster, LLC 3512 Cavalier Dr. Fort Wayne, IN Phone: Fax: WW Series Water to Water Units Dimensions MODEL A B C D E F G H J K L Water Height Width Depth Conn. WW /4" FPT WW /4" FPT WW " FPT WW " FPT WW " FPT NOTES: All dimensions within +/ ". Specifications subject to change without notice. WW Series Reverse Cycle Chiller Nomenclature WW - _- _ Series: Supply Air Location: WW-Water-to-Water R-410A X-None Nominal Capacity: Return Air Location: X-None Voltage: 1-208/ Water Connections: 3-208/ R-Rear Cabinet Type: Condenser Material: CS-No Unit Mounted Controller C-Copper US-Unit Mounted Controller N-Cupro-Nickel WWSDGIP.P65 REV: 03-12
4 GeoMaster, LLC 3512 Cavalier Dr. Fort Wayne, IN Phone: Fax: WW Series Water to Water Units Dimensions MODEL A B C D E F G H J K L M Water Conn. WW /4" FPT WW /4" FPT WW /2" FPT WW /2" FPT WW Series Reverse Cycle Chiller Nomenclature WW - _- _ Series: Supply Air Location: WW Water-to-Water R-410A X-None Nominal Capacity: Return Air Location: X-None Voltage: 1-208/ / Water Connections: R-Rear Cabinet Type: Condenser Material: CS-No Unit Mounted Controls C-Copper US-Unit Mounted Controller N-Cupro-Nickel WWSDGIP.P65 REV: 03-12
5 GeoMaster, LLC 3512 Cavalier Dr. Fort Wayne, IN Phone: Fax: WW Series Water to Water Units Dimensions MODEL A B C D E F G H J K L M Water Conn. WW " FPT WW " FPT WW " FPT WW Series Reverse Cycle Chiller Nomenclature WW - _- _ Series: Supply Air Location: WW Water-to-Water R-410A X-None Nominal Capacity: Return Air Location: X-None Voltage: 1-208/ / Water Connections: R-Rear Cabinet Type: Condenser Material: CS-No Unit Mounted Controls C-Copper US-Unit Mounted Controller N-Cupro-Nickel WWSDGIP.P65 REV: 03-12
6 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW024 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Compressor Min. Max. Electrical Elect. Circuit Fuse Characteristics Symbol RLA LRA Ampacity Size /1/ /1/ /60/ /60/ UNIT WEIGHT Unit Weight (lbs) 250 Shipping Weight (lbs) 270 FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) Based on 5.0 GPM load and 6.2 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 5.0 GPM load and 6.2 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW024IP6.P65 Rev: 03-12
7 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW036 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ / FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 250 Shipping Weight (lbs) 270 CHILLER PERFORMANCE Based on 5.3 GPM load and 6.5 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 5.3 GPM load and 6.5 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW036IP6.P65 Rev:03-12
8 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW048 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ / FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 300 Shipping Weight (lbs) 320 CHILLER PERFORMANCE Based on 8.1 GPM load and 10.1GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 8.1 GPM load and 10.1 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW048IP6.P65 Rev: 03-12
9 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW060 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ / /60/ UNIT WEIGHT Unit Weight (lbs) 310 Shipping Weight (lbs) 330 CHILLER PERFORMANCE Based on 10.5 GPM load and 13.2 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o FLUID FLOW & PRESSURE DROP Chilled Fluid Side (@ 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) HEATING PERFORMANCE Based on 10.5 GPM load and 13.2 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW060IP6.P65 Rev: 03-12
10 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW072 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ / UNIT WEIGHT Unit Weight (lbs) 336 Shipping Weight (lbs) 360 CHILLER PERFORMANCE Based on 11.0 GPM load and 13.7 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o FLUID FLOW & PRESSURE DROP Chilled Fluid Side (@ 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) HEATING PERFORMANCE Based on 11.0 GPM load and 13.7 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW072IP6.P65 Rev: 03-12
11 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW120 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 648 Shipping Weight (lbs) 670 CHILLER PERFORMANCE Based on 22.9 GPM load and 28.5 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 22.9 GPM load and 28.5 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW120IP6.P65 Rev: 03-12
12 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW122 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor (2) Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ /3/ /3/ /60/ UNIT WEIGHT Unit Weight (lbs) 720 Shipping Weight (lbs) 740 CHILLER PERFORMANCE Based on 23 GPM load and 30 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o FLUID FLOW & PRESSURE DROP Chilled Fluid Side (@ 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) HEATING PERFORMANCE Based on 23 GPM load and 30 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW122IP6.P65 Rev: 03-12
13 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW180 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 850 Shipping Weight (lbs) 870 CHILLER PERFORMANCE Based on 25.9 GPM load and 32.2 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 25.9 GPM load and 32.2 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW180IP6.P65 Rev: 03-12
14 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW210 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 890 Shipping Weight (lbs) 910 CHILLER PERFORMANCE Based on 34.0 GPM load & 42.1 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 34.0 GPM load and 42.1 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW210IP6.P65 Rev:03-12
15 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW240 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor (2) Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 1230 Shipping Weight (lbs) 1260 CHILLER PERFORMANCE Based on 45.8 GPM load and 57 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 45.8GPM load and 57 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW240IP6.P65 Rev: 03-12
16 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW360 AQUARIUS SERIES R-410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor (2) Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 1550 Shipping Weight (lbs) 1580 CHILLER PERFORMANCE Based on 51.8 GPM load & 64.4 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 51.8 GPM load and 64.4 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW360IP6.P65 Rev: 03-12
17 WATER COOLED CHILLERS AND LOW TEMP BOILERS SPECIFICATION DATA SHEET GEOEXCEL ENERGY WISE HVAC EQUIPMENT WW420 AQUARIUS SERIES R410A ELECTRICAL SPECIFICATIONS Electrical Elect. Characteristics Symbol Compressor (2) Min. Max. Circuit Fuse RLA LRA Ampacity Size 208/ FLUID FLOW & PRESSURE DROP Chilled Fluid Side 55 O F) Cond. Fluid Side (@ 85 O F) Flow (GPM) P (FOH) Flow (GPM) P (FOH) UNIT WEIGHT Unit Weight (lbs) 1700 Shipping Weight (lbs) CHILLER PERFORMANCE Based on 68 GPM load and 84.2 GPM source fluid flow. Leaving Entering Total Total Power Heat Load Source Capacity Capacity Input EER Rejection Fluid (F) Fluid (F) (Tons) (MBtuH) (kw) (MBtuH) 85 o 42 o 85 o 44 o 85 o 45 o 85 o 46 o 85 o 48 o 85 o 50 o 85 o HEATING PERFORMANCE Based on 68 GPM load and 84.2 GPM source fluid flow Leaving Entering Heating Power Heat of Load Source Capacity Input COP Absorb. Fluid (F) Fluid (F) (MBtuH) (kw) (MBtuH) 100 o 50 o 110 o 50 o 120 o 50 o 125 o 50 o Units are complete packages featuring 1 stage operation and containing refrigeration compressor, reversing valve, expansion valve metering device and water to refrigerant heat exchangers. Also included are safety controls: Overload protection for compressor, high and low refrigerant pressure switches and a lock-out control circuit. GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: As a result of continuing research and development, specifications are subject to change without notice. WW420IP6.P65 Rev: x
18 NOTES
19 NOTES
20 GeoMaster, LLC 3512 Cavalier Dr. Ft. Wayne, IN Phone: Fax: Revised 03-12
21 WW/WT SERIES Table of Contents Model Nomenclature...1 Initial Inspection...2 Installation...2 Electrical...2 Piping...3 Cooling Tower / Boiler Applications...4 Well Water Systems...4 Earth Coupled Geothermal Systems...5 Typical Load Side Applications...5 Modes Of Operation...6 Unit Protection...7 Setting Up The Controller...9 Initial Configuration...9 System Check Out...10 Unit Start-Up...10 Operating Pressures...11 Typical Wiring Diagrams...12 Unit Check-Out Sheet...21 Trouble Shooting...22 MODEL NOMENCLATURE WW CS C-F X X MODEL: WW=WATER TO WATER R-410A WW=WATER TO WATER ONE/TWO STAGE INDEPENDENT REFRIGERANT CIRCUITS WT =WATER TO WATER TWO STAGE SINGLE CIRCUIT NOMINAL CAPACITY: THOUSANDS OF BTUH - COOLING VOLTAGE DESIGNATIONS: 0-115/1/ /1/ (265)/1/ /3/ /3/ /3/ /1/50 A /3/50 NOT APPLICABLE WATER CONNECTION LOCATION F-FRONT R-REAR WATER COIL OPTIONS C-COPPER N-CUPRO-NICKEL CONTROL OPTIONS: CS: WATER-TO-WATER UNIT NO CONTROLS US: WATER-TO-WATER UNIT FHP MOUNTED CONTROLLER
22 2 WATER TO WATER INITIAL INSPECTION: Be certain to inspect all cartons or crates on each unit as received at the job site before signing the freight bill. Verify that all items have been received and that there are no visible damages; note any shortages or damages on all copies of the freight bill. In the event of damage or shortage, remember that the purchaser is responsible for filing the necessary claims with the carrier. Concealed damages not discovered until after removing the units from the packaging must be reported to the carrier within 24 hours of receipt. GENERAL DESCRIPTION: The Water-to-Water series unit is a refrigeration machine that provides the best combination of performance and efficiency available. Safety devices are built into each unit to provide the maximum system protection possible when properly installed and maintained. LOCATION: The unit should be centrally located with respect to the distribution system. The unit should be installed in an indoor area that allows easy removal of the access panels, and has enough room for service personnel to perform maintenance or repair. Provide sufficient room to make fluid, and electrical connections. These units are not approved for outdoor installation; therefore, they must be installed inside the conditioned structure. Do not locate in areas that are subject to freezing. INSTALLATION: The Water-to-Water series unit should be mounted level on a vibration absorbing pad slightly larger than the base to minimize vibration transmission to the building structure. It is not necessary to anchor the unit to the floor. The Water-to-Water series units are Underwriters Laboratories (UL) and (cul) listed for safety. The Water-to- Water series units are designed to operate with entering liquid temperature between 25 F and 110 F. (see specifications data sheets for limits). NOTE: 50 F Min. EWT for well water applications with sufficient water flow to prevent freezing. Antifreeze solution is required for all closed loop applications. Cooling Tower/Boiler and Earth Coupled (Geo Thermal) applications should have sufficient antifreeze solution to protect against extreme conditions and equipment failure. Frozen water coils are not covered under warranty. MOVING AND STORAGE: If the equipment is not needed for immediate installation upon its arrival at the job site, it should be left in its shipping carton and stored in a clean, dry area. Units must only be stored or moved in the normal upright position as indicated by the UP arrows on each carton at all times. SAFETY CONSIDERATIONS: Installation and servicing of this equipment can be hazardous due to system pressure and electrical components. Only trained and qualified personnel should install, repair, or service the equipment. WARNING: Before performing service or maintenance operations on the system, turn off main power to the unit. Electrical shock could cause personal injury or death. When working on equipment, always observe precautions described in the literature, tags, and labels attached to the unit. Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing, and place a fire extinguisher close to the work area. If the unit is installed on a floor over a crawl space, it should not rest on long, unsupported floor joists. Vibrations may be created in the joists with the crawl space acting as an amplifier box resulting in undesirable noise. A drain pan is recommended where water released during start-up or maintenance could cause damage below the unit. MINIMAL SYSTEM VOLUME: GeoExcel recommends that the total fluid volume in the system be not less than 6 gallons per nomimal ton of cooling capacity. ELECTRICAL: WARNING: Always disconnect power to the unit before servicing to prevent injury or death due to electrical shock. All field wiring must comply with local and national fire, safety and electrical codes. Power to the unit must be within the operating voltage range indicated on the unit s nameplate. On three phase units, phases must be balanced within 2%. Properly sized fuse or HACR circuit breakers must be installed for branch circuit protection. See equipment rating plate for maximum size.the unit is supplied with an opening for attaching conduit. Be certain to connect the ground lead to the ground lug in the control box. Connect the power leads as indicated on the unit wiring diagram.
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