Product Data. 58WAV WeatherMaker 8000 Energy-Efficient Deluxe Upflow Furnace. Series 150 and 160 Input Capacities: 45,000 thru 155,000 Btuh

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1 Product Data 58WAV WeatherMaker 8000 Energy-Efficient Deluxe Upflow Furnace Series 50 and 60 Input Capacities: 45,000 thru 55,000 Btuh Advanced Technology for Energy-Efficient Gas Furnaces Carrier leads the industry with its new WeatherMaker 8000 Induced- Draft Gas Furnace. This furnace is built with the most advanced manufacturing equipment, processes, and technology available in order to ensure top quality. Packed into the cabinet are the industry s foremost dealer and homeowner features. All models are GAMA efficiency rating certified and certified for use in California Air Quality Management Districts. These induced-combustion, gas-fired furnaces offer not only low installation costs, but fuel economy as well delivering an Annual Fuel Utilization Efficiency (AFUE) rating of 80.0 percent. The Carrier WeatherMaker 8000 utilizes a hot surface, silicon carbide ignition system to save energy and increase reliability. Our design uses the patented S-shaped 4-pass heat exchanger, a soft mount inducer assembly, and a slow opening gas valve to improve sound level. The Super-S heat exchanger provides better heat transfer while enabling us to make a compact furnace. This provides more room in closet, utility room, and short basement installations. The heat exchanger is constructed of aluminized steel and is backed by a 0-year Limited Warranty. The Carrier WeatherMaker 8000 Gas Furnace will meet your home heating requirements. This furnace family provides the widest range of heating capacities available. The superior attention to cabinet detail is obvious. The Carrier WeatherMaker 8000 features -piece, Copyright 000 Carrier Corporation Form No. 58WAV-9PD

2 L L P R PR 90 P S TA P L PR COM SEC- SEC- COOL SPARE- HEAT SPARE- 365 SW BLOWER OFF DELAY P5 TEST LED 3 HUM C W Y R G HUM COM W Y R G 4V S EC S EC U S E 3 A E AC E AC seamless, wrap-around construction. There are no spot welds on the exterior surfaces of the WeatherMaker 8000 Furnace. There is also double protection for the cabinet. First, a galvanized steel substrate provides resistance to rusting. Then the cabinet is constructed of prepainted steel the same high-quality finish found on refrigerators and dishwashers. Perhaps the most advanced feature of the WeatherMaker 8000 is the microprocessor control board. The simplified electronics in this control board provide high reliability while performing many of the functions of older, electro-mechanical devices in other furnaces. Advanced features of the board show true leadership in furnace technology. The control board provides blower delay at start-up and shutdown, while monitoring furnace operations and functions. In the unlikely event of a service call, in less than a minute, the technician can use the self-test feature to determine if a major component has failed. The control board will check itself, then the inducer, silicon carbide ignition, low- and highspeed blower, and the humidifier connections. The control board also features a 3-amp fuse that protects the transformer and control board. Another feature on the control board is an LED status indicator light to ensure top furnace performance. Our induced-combustion furnace has a patented draft safeguard switch. The draft safeguard switch will stop furnace operation if the vent system becomes blocked or is not operating properly. Enhanced indoor air quality in your home is made easier with our media filter cabinet a standard accessory on all deluxe upflow furnaces. When installed as a part of your system, this cabinet allows for easy and convenient addition of a Carrier high-efficiency air filter. Best of all, the Carrier Weather- Maker 8000 is made to be easily installed. Many features make this furnace the easy choice for replacement or new construction markets. Left and right connections are provided for gas and electrical supplies. An easy-toremove bottom, blower speed selector, cased or uncased cooling coils, lowvoltage humidifier, and electronic air cleaner terminal connections are among other features. WARNING UNITED TECHNOLOGIES ELECTRONIC CONTROLS BLOWER-OFF SERVICE HUNTINGTON, IN DELAY FURNACE CONTROL SWITCH SETTING MODEL HK4FZ0 FOR USE WITH ALL GASES INPUT - 4VAC, 465 ma, 60Hz ANSI Z HUM C W Y R G CAN/CSA - C. NO. 99-M89 SEE SEPARATE LED STATUS CODE LABEL FOR INSTRUCTIONS ON CONDUCTING COMPONENT TEST AND READING STATUS CODES FROM LED. P I 3 L3 ND F PL T US T EST C P L OM R LINE VOLTAGE NEUTRAL HEAT COOL BLOWER SPARE SPARE MOTOR LINE VOLTAGE 0 VAC P L H S A897 A945 A9074 HEAT EXCHANGER CONTROL BOARD INDUCER BLOWER Model number nomenclature High-Efficiency Induced-Combustion Upflow Furnace Input Capacity ,000 Btuh 0,000 Btuh ,000 Btuh 36 3,000 Btuh 09 88,000 Btuh 55 54,000 Btuh 58WAV Nominal Cooling Size (Airflow) (400 CFM per,000 Btuh) CFM 00 CFM CFM CFM CFM Series Number

3 ;; ;; ; 0 A9806 NOTE: The 58WAV Furnaces are for use with natural gas. These furnaces can be field-converted for propane gas with a factory-authorized and listed accessory conversion kit. NOTE: Control location and actual control may be different than shown above. Inducer Assembly 7 Pressure Switch 8 3 Gas Control Valve 9 4 Burner Assembly 0 5 Blower Door Safety Switch 6 Control Board Air Filter Retainer Air Filter Wrap-Around Casing Draft Safeguard Switch Heat Exchanger Blower and Blower Motor 3

4 Carrier accessories* A9743 CONTROLS: THERMOSTATS AND ZONING Available in programmable and non-programmable models, Carrier thermostats maintain a constant comfortable temperature level in the home. For the ultimate in home comfort, Carrier s, 4, and 8-zone systems allow temperature control of individual zones of the home. This is accomplished through a series of electronic dampers and remote room sensors. The 4-zone system is shown. A97380 MECHANICAL OR ELECTRONIC AIR CLEANER Cleans the air of smoke, dirt, and many pollens commonly found. Saves decorating and cleaning expenses by keeping carpets, furniture, and drapes cleaner. Electronic air cleaner is shown. MODEL HUMCCLFP HUMIDIFIER A9365 By adding moisture to winter-dry air, a Carrier humidifier can often improve the comfort and keep furniture, rugs, and draperies in better condition. Moisturizing household air also helps to retain normal body heat and provides comfort at lower temperatures. UNIT SIZE & & 09-4 & 6 -, 6 & & ELECTRONIC AIR CLEANER (EAC) Model AIRA MECHANICAL AIR CLEANER Model 3MF HUMIDIFIER Model HUM HEAT RECOVERY VENTILATOR Models HRVCCLHU, HRVCCSVU, or HRVCCLVU ENERGY RECOVERY VENTILATOR Models ERVCCLHU, ERVCCLVU, or ERVCCSVU Auto Changeover, F/ C, -Stage Heat/-Stage Cool TSTATCCNAC0-B Auto Changeover, F/ C, -Stage Heat/-Stage Cool TSTATCCNHP0-B THERMOSTAST NON-PROGRAMMABLE Auto Changeover, F/ C, -Stage Heat/-Stage Cool TSTATCCNS0-B in AC Mode, 3-Stage Heat in AC Mode/-Stage Cool in HP Mode Air Conditioner, -Stage Heat/-Stage Cool, Manual Changeover, F/ C TSTATCCBAC0 Heat Pump, -Stage Heat/-Stage Cool, Manual Changeover, F/ C TSTATCCBHP0** THERMOSTAT PROGRAMMABLE ZONING ZONE ZONING 4 ZONE ZONING 8 ZONE TWINNING KIT GAS CONVERSION KIT* NATURAL-TO-PROPANE PROPANE-TO-NATURAL * Factory-authorized and field installed. Gas conversion kits are CSA (A.G.A. and C.G.A.) recognized. 6 and 0 sizes only. ** Do not use in zoning heat pump applications. Auto Changeover, 7-Day Programmable, F/ C, -Stage Heat/-Stage Cool TSTATCCPAC0-B Auto Changeover, 7-Day Programmable, F/ C, -Stage Heat/-Stage Cool TSTATCCPHP0-B Auto Changeover, 7-Day Programmable, F/ C, -Stage Heat/-Stage Cool TSTATCCPS0-B in AC Mode, 3-Stage Heat/-Stage Cool in HP Mode Dual Fuel Thermostat, Includes Outdoor Air Temperature Sensor TSTATCCPDF0-B** Thermidistat Control Non-Programmable/Programmable Thermostat TSTATCCPRH0-B** with Humidity Control (For use in Dual Fuel, AC, HP, and S applications. Includes Outdoor Air Temperature Sensor.) ZONECCKIT0, ZONEKITZCAR ZONECC4KIT0 B ZONECC8KIT0 B KGATW040HSI KGANP00ALL KGAPN60ALL 4

5 Physical data UNIT SIZE OUTPUT CAPACITY (BTUH) Nonweatherized ICS 35,000 35,000 53,000 53,000 7,000 7,000 89,000 89,000 89,000 07,000 07,000 4,000 INPUT BTUH* 44,000 44,000 66,000 66,000 88,000 88,000 0,000 0,000 0,000 3,000 3,000 54,000 SHIPPING WEIGHT (Lb) CERTIFIED TEMP RISE RANGE ( F) CERTIFIED EXT STATIC PRESSURE Heating Cooling AIRFLOW CFM Heating LIMIT CONTROL HEATING BLOWER CONTROL Cooling * Gas input ratings are certified for elevations to 000 ft. For elevations above 000 ft, reduce ratings 4 percent for each 000 ft above sea level. Refer to National Fuel Gas Code Table F4 or furnace Installation Instructions. In Canada, derate the unit 0 percent for elevations 000 ft to 4500 ft above sea level. Capacity in accordance with U.S. Government DOE test procedures. Airflow shown is for bottom only return-air supply with factory-supplied -in. washable filter(s). For air delivery above 800 CFM, see Air Delivery table for other options. An airflow reduction of up to 7% may occur when using the factory specified 4-5/6-inch wide, high efficiency media filter. For best furnace efficiency when using the 4-5/6-inch wide media filter, adjust the blower speed tap to near the mid-point of the rise range. ICS Isolated Combustion System SPST Solid-State Time Operation BURNERS (Monoport) GAS CONNECTION SIZE GAS VALVE (Redundant) Manufacturer Minimum Inlet Pressure (In. wc) Maximum Inlet Pressure (In. wc) IGNITION DEVICE /-in. NPT White-Rodgers 4.5 (Natural Gas) 3.6 (Natural Gas) Hot Surface Performance data UNIT SIZE DIRECT-DRIVE MOTOR Hp (PSC) /5 /3 /5 /3 /3 / /3 / 3/4 / 3/4 3/4 MOTOR FULL LOAD AMPS RPM (Nominal) SPEEDS BLOWER WHEEL DIAMETER x WIDTHS (In.) 0 x 6 0 x 6 0 x 6 0 x 6 0 x 7 0 x 8 0 x 7 0 x 8 x 0 0 x 8 x 0 x 0 WASHABLE 6 x 5 x -In. FILTER Qty WASHABLE 0 x 5 x -In. FILTER Qty WASHABLE 4 x 5 x -In. FILTER Qty PSC Permanent Split Capacitor ENERGY EFFICIENCY UNIT SIZE CAPACITY BTUH* Nonweatherized ICS 35,000 35,000 53,000 53,000 7,000 7,000 89,000 89,000 89,000 07,000 07,000 4,000 AFUE%* Nonweatherized ICS * Capacity and AFUE in accordance with U.S. Government DOE test procedures. ICS Isolated Combustion System

6 UNIT SIZE AIR DELIVERY CFM (With Filter)* EXTERNAL STATIC PRESSURE (In. wc) RETURN-AIR SUPPLY SPEED High or Med-High Side Med-Low High or Med-High Side Med-Low Low High or Med-High Side Med-Low or Side or Side or Side or Side or Side Only Both Sides or Side & Side Only or Side Only Both Sides or Side & Side Only Only Both Sides or Side & Side Only High Med-High Med-Low Low High Med-High Med-Low Low High Med-High Med-Low Low High Med-High Med-Low Low High Med-High Med-Low Low High Med-High Med-Low Low High Med-High High Med-High High Med-High Med-Low Low High Med-High Med-Low Low High Med-High High Med-High High Med-High Med-Low Low High Med-High High Med-High * A filter is required for each return-air supply. Airflow shown is with factory supplied -in. washable filter(s). An airflow reduction of up to 7% may occur when using the factory specified 4-5/6-inch wide, high-efficiency media filter. For best furnace efficiency when using the 4-5/6-inch wide media filter, adjust the blower speed tap to near the mid-point of the rise range. Indicates unstable operating conditions. 6

7 Dimensions AIRFLOW 8 VENT CONN 6 A D OUTLET IN. DIA HOLE POWER ENTRY 7 8-IN. DIA ACCESSORY IN. DIA POWER ENTRY -IN. DIA R.H. GAS ENTRY IN. DIA HOLE GAS ENTRY -IN. DIA HOLE THERMOSTAT WIRE ENTRY IN. DIA ACCESSORY -IN. DIA THERMOSTAT WIRE ENTRY SIDE INLET SIDE INLET 4 6 NOTES: AIR INLET 3 6. Two additional 7 8-in. dia holes are located in the top plate.. Minimum return-air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer's recommendations for equivalent diameters. 3. Minimum return-air opening at furnace: a. For 800 CFM 6-in. round or 4 x -in. rectangle. b. For 00 CFM 0-in. round or 4 x 9 -in. rectangle. c. For 600 CFM -in. round or 4 x 3 4-in. rectangle. d. For airflow requirements above 800 CFM, see Air Delivery table in Product Data literature for specific use of single side inlets. The use of both side inlets, a combination of side and the bottom, or the bottom only will ensure adequate return air openings for airflow requirements above 800 CFM. E 6 TYP 5 8 TYP 3 4 SIDE RETURN DUCT LOCATION 4 A9850 DIMENSIONS (In.) UNIT SIZE A D E VENT CONN* (Dia) /6-9/6 -/ /6-9/6 -/ /6-9/6 -/ /6-9/6 -/ / 5-7/ /8 8-/ 4-7-/ 5-7/ /8 8-/ / -7/ /8 8-/ / -7/ / -7/8 5 * Refer to the furnace Installation Instructions for proper venting procedures. Oval collar 7

8 MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION his forced air furn ace is equipped for use with This furnace is approved for UPFLOW installations only. natural gas at altitudes 0-0,000 ft (0-3,050m). n accessory kit, supplied by the manufacturer, " s all be used to convert to propane gas use or m y be required for some natural gas applications. his furnace is for indoor installation in uilding constructed on site. 0" " his furnace may be install ed on combustible B A C # K flooring in alcove or closet at minimum clearance fr m combustible material. his furnace may be used with a Type B- Vent and may be vented in common with other gas-fired S E RVI a pliances. # # For furnaces wider than 4.5 inches (36mm) may be 0 inches. For single wall vent type 6 inches. For Type B- vent type 3 inches. " # S I D E TOP / PLENUM BOTTOM DESSOUS Clearance in inches REV. H Vent Clearance to combustibles: For Single Wall vents 6 inches (6 po). For Type B- vent type inch ( po). 0" F URNACE F RONT F RO N T ## S I DE C E 30" MIN A98E ama CERTIFIED MEETS DOE RESIDENTIAL CONSERVATION SERVICES PROGRAM STANDARDS. REGISTERED QUALITY SYSTEM Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. 8

9 Typical wiring schematic FIELD 4-V WIRING FIELD 5-, 08/30-, 460-V WIRING FACTORY 4-V WIRING FACTORY 5-V WIRING FIVE WIRE NOTE W C R G Y THERMOSTAT TERMINALS FIELD-SUPPLIED FUSED DISCONNECT BLK BLK THREE-WIRE HEATING- ONLY W 08/30- OR 460-V THREE PHASE WHT GND WHT 5-V FIELD-SUPPLIED DISCONNECT GND G AUXILIARY J-BOX C CONTROL BOX Y 4-V TERMINAL BLOCK FURNACE R NOTE NOTES:.. 3. CONDENSING UNIT TWO WIRE GND 08/30-V SINGLE PHASE Connect Y-terminal as shown for proper operation. Some thermostats require a "C" terminal connection as shown. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. A9809 Electrical data UNIT SIZE UNIT VOLTS HERTZ PHASE 5 60 MINIMUM WIRE SIZE MAXIMUM WIRE LENGTH (Ft)* MAXIMUM UNIT AMPS OPERATING VOLTAGE RANGE (Min Max) 04 7 MAX FUSE OR CKT BKR (Amps) TRANSFORMER (4v) EXTERNAL CONTROL POWER AVAILABLE Heating va AIR CONDITIONING BLOWER RELAY Cooling * Length shown is as measured way along wire path between unit and service panel for maximum % voltage drop. Permissible limits of the voltage range at which the unit will operate satisfactorily. Time-delay type is recommended. 40va 35va Standard 9

10 Typical installation CONDENSING UNIT HUMIDIFIER ELECTRONIC AIR CLEANER GAS-FIRED WATER HEATER AIRFLOW A894 0

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12 Carrier Corporation Indianapolis, IN Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 4 Page Catalog No Printed in U.S.A. PC 0 Form 58WAV-9PD Tab 6a 8a Replaces: 58WAV-8PD