PK-N Floor Standing Heater
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1 PK-N Floor Standing Heater The experience is mixed with technology A solution for any necessity High efficiency Heat exchanger in inox steel
2 55 PK-N: the heat that lasts in time Apen Group has redesigned the new series of floorstanding heaters PK-N, in order to improve the technical performances and consequently the safety, the efficiency and the quality, the requirements of customized solutions and respect for the environment. The outfit has been improved thanks to the aluminium frames which, placed on the panels, make the geometric figures more harmonious. Therefore they fit in the installation, both industrial and civil. Construction features Models: PKA-N PKE-N PK-N heaters can be supplied in two versions: PKA-N: floor standing warm air heaters for indoorinstallation PKE-N: floor standing warm air heaters for outdoorinstallation The PKE-N heaters differ from the PKA-N in the protecting cover, that guarantees to the burner, the electrical and safety components, inside of it, a complete weather-protection.the panelling internal structure of the whole heater (burner casing included) warrants an IP44 atmospherical protection degree. A) Combustion circuit Stainless steel AISI 430 combustion chamber, with high exchange surface (with higher volume in respect to the thermal load). Thanks to its particular shape, it assures low thermal loads and a uniform heat distribution. Reverse flame combustion chamber, with three pass combustion circuit, completely welded, to assure a long operating life. High efficiency stainless steel AISI 304 heat exchanger constituted by a conic section tube heat exchanger with aerodynamic profile. Patented tube heat exchanger (Patent n MI94U00260). Exchanger tubes and plates are T.I.G. welded. One front and four rear inspection panels on the heat exchanger made in stainless steel AISI 430. Insulation of the inspection panels made in ceramic fibre. Sight glass with combustion chamber pressure tap. Insulation panel for the burner plate made in mineral fibre. PKE-N warm heater with burner casing
3 Sheet iron Insulating material Pre-coated galvanised sheet iron B) Frame and casing Supporting frame made in aluminium. Double sandwich panels insulated with glass wool to limit the heat losses and improving the efficiency made of: - Insulated panels on the exchanger section with thickness 25 mm, complete with gaskets, made of external pre-coated galvanised sheet iron panel, protected with 1 mm thickness plastic film, insulating material made of glass wool 32 kgm 3, internal panel in galvanised sheet iron 0,6 mm thickness, fixed with rivets on the external panel; - Insulated sandwich panels on the fan section with thickness 25 mm, complete with gaskets, made of: - external panel: pre-coated galvanised sheet iron, protected with plastic film, 1mm thickness.- insulating material made of glass wool 32 kg/m 3 covered on the external side with glass tissue. Fixed to the external panel by means of galvanised sheet iron bars fixed with rivets. Air inlet protected by means of a galvanised steel grille 1,5 mm thickness. Standard location on the right, possibility to change easily to the left. All heaters are equipped with lifting lugs. C) Fan section One or more centrifugal fans according to the heater capacity with low rotation speed, to grant low noise. Double aspiration fans, statically and dynamically balanced, operated by motors, transmissions with belt and pulley (apart from models PK-N032 and PK-N035 at direct transmission). Fan motor protection degree IP54. Fan and motor supporting base in aluminium. For motors from 5,5 kw onwards, starting method star delta. D) Safety devices Fan and limit (manual reset) thermostats. External control board in epoxy powder painted steel, protection degree IP44, in conformity with the existing norms (EN ). It is fitted with: - Main switch with door lock. - Summer/OFF/winter switch. - Fuse, contactor and thermal relay for each fanmotor. - Auxiliary relay. - Power supply signal lamp. - Thermal relay tripped lamp.
4 55 Working Principles How to choose the right Model Our large range of models can satisfy any requirement: PKA-N: indoor floor standing heater: -13 models with capacity from 26 kw to 920 kw; -three available static pressure configurations, that allow the choice among a total of 37 standard versions. PKE-N outdoor floor standing heater: -13 models with capacity from 26 kw to 920 kw; -two available static pressure configurations, that allow the choice among a total of 24 standard versions. Side Front The working principle of the PK-N Heater is very simple. The ambient air (1) to be heated is sucked by the centrifugal fan (2) through the aspiration grille (3), and it is heated passing on the combustion chamber (4) and on the heat exchanger (5). The hot air (6) is then thrown in the ambient, directly by an outlet plenum, or through a duct system. The heater has the following safety devices: fan thermostat and safety thermostat. All main electrical components are fitted in the electrical board. Upon request, the heater can be supplied with burner (7). POWER CAPACITY RANGE MODELS To choose the right model, the following items must be considered: the use (heating, process plants or other), the kind of operation (seasonal or continuous), the kind of coupled burner (on/off, two stages or modulating)
5 Available Static Pressures The standard available static pressures are: - version 00A (only for PKA-N), installation with plenum, where there is no need of high air pressure. This allows the use of motor with lower speed, consequently assuring lower running costs, thanks to a saving in the consumption, and higher comfort thanks to the low level noise; - version 10A, with medium available static pressure values, for installation with standard duct systems when no particular pressure is needed; - version 20A, with high available static pressure, for installations with articulated duct systems or with high air speed. - special versions: our technical department is ready to study any case or special working conditions, for example in case of heating coupled with high air flow, low thermal gap and so on. Working Field Each heater has a wide working field, that goes from the minimum power, with a maximum certified efficiency from 93.1% to 94.6%, to the maximum power with a minimum efficiency from 87.5% to 90.8%. The use of an oversized heater with regard to the ambient heat request, allows a higher plant efficiency. As you can see from the following diagram, should the ambient heat request be of 190 kw, using a PKA190N heater, the efficiency is of 90.5%; whereas using a PKA 250N, the efficiency goes up to 92.5%. EFFICIENCY(%) 92.5% 90.5% 3 3 Power (kw) PKA 190N AND PKA 250N WORKING FIELD AVAILABLE STATIC PRESSURES Certified Quality The PK-N heaters are built in conformity with the European Norms PR EN They are approved by GASTEC with CE mark n. 0694BP0758 according to the Gas Directive 90/396/CEE. They comply with Machines Directive 89/392/EEC, Low Voltage Directive 72/23/EEC, Electro Magnetic Compliance EMC 89/336/CEE. Each heater has been approved to operate with a working field between a minimum and maximum value.
6 PK-N Installation Thanks to its flexibility, suitableness and possibility of customized installations, the PK-N heater can meet any heating requirement. The following illustrations show the different heater installations OUTDOOR INSTALLATION OF PKE-NHEATER WITH DUCT SYSTEM 1) Inlet air duct (where recirculation is allowed) 2) Outlet air duct 3) Inlet air filter VERTICAL AND ORIZONTAL INSTALLATION OF PK-N HEATER 2 1 Accessories On request, the PK-N heaters can be supplied with plenum for the air distribution and air filter for the ambient purification. Distribution plenum The plenum is supplied with bifilar louvers suitable for the use in industrial and commercial environments. The accurate design and manufacturing allow to obtain a plenum with louvers assuring high air delivery with strong air throw and reduced pressure losses. The standard plenum is manufactured with the air throw in three directions: two short sides and one long side. On specific request, it can be supplied with the air throw on two long sides and one short side. INSTALLATION OF PKA-N HEATER IN AMBIENT WITH PLENUM AND FILTER 1) Air inlet filter 2) Air outlet plenum
7 Distribution plenum Air Filter The air filter has been designed and manufactured in modacrilic fibre, fire-proof class 1, can be used in continuous service up to a maximum temperature of 80 C and has an average efficiency equal to 85% (according to the EN 779 Norm) corresponding to class G3. The air filters, in the standard versions, have been dimensioned to make the aspiration only from one side. In case of particular requirements, for example horizontal or downflow installations, contact CIB Unigas to obtain the right sizing. Saving The PK-N heaters guarantee a real saving according to: installation: if positioned directly in the ambient to be heated with air distribution through plenum, the plant costs are very low; operation: high efficiency and heating of the ambient in short time guarantee efficiency and energy saving; service: the maintenance operations are easy and fast. Maintenance All the maintenance operations are particularly simple and fast and guarantee the heater's efficiency. To reach the heat exchanger, it is sufficient to take off the front inspection panel. The fan cleaning can be made with a compressor and with a vacuum cleaner. The filters can be regenerated through the cleaning with compressed air. It should be noted that in the installations with duct systems, the filter positioned inside can be removed for servicing and maintenance without any need to disconnect the ducts. Discharge The heater is a B23 type, that is an appliance without draught switch and with burner fan before the heat exchanger. The heater can be connected both to flue ducts and chimneys.
8 Optional Parts PK-N heaters include various optional parts in order to fulfil any kind of projectual need. Componenti The following images present the main accessories Vibration damping joint 2 Fire stop gate 3 Regulation Grid 4 Servomotor for grid 5 Manual grid control 6 Filters 7 Two - phase burner control 8 Control inverter for air flow/air pressure 9 Burner 10 Duct Temperature Probe 11 Rain protection grid 12 Duct adapter ( not included ) Duct bend ( not included ) 14 Air Plenum 15 Condensate collector T Pipe Bend 18 Chimney Ring 19 Flue inspection module 20 1 m Straight pipe 21 Chimney cover 22 Tie- wire for mounting the chimney on the heater 6
9 Technical Features Type PKA/E 032N PKA/E 035N PKA/E 060N PKA/E 100N PKA/E 120N Heat Input kw min. 28,0 28,0 50,3 80,0 80,0 max. 34,8 49,5 86,0 110,7 137,0 Heat Output kw min. 26,1 26,1 46,8 74,6 74,6 max. 31,6 43,3 75,2 100,0 120,1 Efficiency % min. 90,8 87,5 87,5 90,4 87,7 max. 93,2 93,2 93,1 93,2 93,2 Counter Pressure Pa min max Air Flow (15 C e 1013 mbar) m3/h ΔT Air C min. 26,8 26,8 26,0 28,3 28,3 max. 32,5 44,5 41,7 38,0 45,6 Available Static Pressure Pa vers.00a(1) vers.10a vers.20a Power Supply V/F/Hz 230/1~/50 230/1~/50 230/1~/50(2) 400/3N~/50 400/3N~/50 Number of Motors x vers.00a 1x0,25 1x0,25 1x0,56 1x1,10 1x1,10 Power Absorbed kw vers.10a 1x0,50 1x0,50 1x1,10 1x1,50 1x1,50 vers.20a - - 1x1,5 1x2,20 1x2,20 Noise Level at 3 m db(a) vers.00a vers.10a vers.20a Type PKA/E 140N PKA/E 190N PKA/E 250N PKA/E 320N PKA/E 420N Heat Input kw min. 96,0 125,0 154,0 185,0 260,0 max. 195,0 230,0 310,0 380,0 508,0 Heat Output kw min. 90,1 118,0 145,6 175,1 245,4 max. 171,1 205,9 275,0 335,9 450,0 Efficiency % min. 87,7 89,5 88,7 88,4 88,6 max. 93,9 94,4 94,6 94,6 94,4 Counter Pressure Pa min max Air Flow (15 C e 1013 mbar) m3/h ΔT Air C min. 23,8 23,4 22,4 21,1 22,3 max. 45,2 40,8 42,4 40,5 40,9 Available Static Pressure Pa vers.00a(1) vers.10a vers.20a Power Supply V/F/Hz 400/3N~/50 400/3N~/50 400/3N~/50(2) 400/3N~/50 400/3N~/50 Number of Motors x vers.00a(1) 1x3,00 1x3,00 2x2,20 2x2,20 2x4,00 Power Absorbed kw vers.10a 1x3,00 1x3,00 2x2,20 2x3,00 2x5,50(3) vers.20a 1x4,00 1x4,00 2x3,00 2x4,00 2x5,50(3) Noise Level at 3 m db(a) vers.00a vers.10a vers.20a Type PKA/E 550N PKA/E 700N PKA/E 900N Heat Input kw min. 320,0 397,0 477,0 max. 670,0 818,0 1028,0 Heat Output kw min. 301,0 375,0 450,0 max. 592,0 730,0 920,0 Efficiency % min. 88,4 94,4 89,5 max. 94,3 89,2 94,4 Counter Pressure Pa min max Air Flow (15 C e 1013 mbar) m3/h ΔT Air C min. 21,0 19,9 18,8 max. 41,0 38,8 38,5 Available Static Pressure Pa vers.00a(1) vers.10a vers.20a Power Supply V/F/Hz 400/3N~/50 400/3N~/50 400/3N~/50 Number of Motors x vers.00a(1) 2x3,00 2x4,00 2x5,50(3) Power Absorbed kw vers.10a 2x4,00 2x5,50(3) 2x7,50(3) vers.20a 2x5,50(3) 2x7,50(3) 2x11(3) Noise Level at 3 m db(a) vers.00a vers.10a vers.20a (1) Only for the models PKA-N (2) 400/3N/50 for the models PKA/PKE 060N-10A and PKA/PKE 060N-20A (3) Y/Δ starting method.
10 Dimensions PKA-N Type Overall Dimensions Suction Throw Chimney Burner Weight L B H Hb A E A D N ØR S ØT Kg PKA032N-035N PKA060N PKA100N-120N PKA140N PKA190N PKA250N PKA320N PKA420N PKA550N PKA700N PKA900N From the model PKA420N the heaters are supplied in two separate sections: exchanger and fan section. PKE-N Type Overall Dimensions Suction Throw Chimney Burner Burner Box Weight L B H Hb A E A D N ØR S ØT LV I Kg PKE032N-035N PKE060N PKE100N-120N PKE140N PKE190N PKE250N PKE320N PKE420N PKE550N PKE700N PKE900N From the model PKE420N the heaters are supplied in three separate sections: exchanger, fan and burner box section
11 PK-N Design Your Own Heater Apen Group can meet any design requirements,supplying customized products, as far as air flow, static pressure and size are concerned. Thanks to its production system, to the CAD CAM integration and technologically advanced sheets working machines, Apen Group can satisfy all requirements. On request, we can supply higher heaters with oversize air flow and static pressure for industrial and special applications. PKE-P0A PKE-P0A Heater for Air Houses Thanks to its constant research and development of new heating solutions, Apen Group designed the PKE-N-P0A heaters. They are suitable for heating air houses, load bearings (geodetic), tennis courts, swimming pools, gyms and warehouses.these heaters are supplied equipped with: flue chimney made of: T-pipe, 1m long piping, raincap, condense tap; fire-stop lock REI 120 with wired micro-switch; blast tube with adapter rectangular - circular; manual setting recirculation louver; overpressure grille with gravity lock; room thermostat with feeler on air inlet position; supporting feet height 100 mm; Fumes-stop lock with manual reset can be supplied on request. Type PKE PKE PKE PKE PKE PKE 100 N-P0A 120N-P0A 140N-P0A 190N-P0A 250N-P0A 320N-P0A Heat input kw min. 80,0 80,0 96,0 125,0 154,0 185,0 max. 110,7 137,0 195,0 230,0 310,0 380,0 Heat output kw min. 74,6 74,6 90,1 118,0 145,6 175,1 max. 100,0 120,1 171,1 205,9 275,0 335,9 Air Flow m3/h Static pressure Pa Power Absorbed mot. kw ,5 7,5 Type Overall dimensions Suction and Throw Chimney Burner Box Weight L B H ØA ØM E G TF BC SR ØR LG LV I Kg PKE100N-P0A PKE120N-P0A PKE140N-P0A PKE190N-P0A PKE250N-P0A PKE320N-P0A
12 Application Fields Hangars, industrial ambients, warehouses Supermarkets and stores Office Buildings Commercial centres, meeting rooms and cinemas Churches and recreation centres Sport halls, gyms, swimming-pools and airhouses Visit our web site: APEN GROUP s.p.a Pessano con Bornago (MI) - Italy - Via Provinciale, 85 Tel Fax apen@apengroup.com Cod. X00338GB ed 06/02 - Specifications in this catalogue are subject to change without notice, in order that Apen Group may bring the latest innovation to its costumers.
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