charnwood TOR & TOR PICO Operating & Installation Instructions

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1 & PICO Operating & Installation Instructions

2 & PICO C O N T E N T S OPERATING INSTRUCTIONS Fuel 3 Door Operation 3 Riddling Grate 3 Ash Clearance 3 Lighting 4 Controlling The Fire 4 Refuelling 5 Maintenance 5 Throat Plate & Flueway Clearing 6 Chimney Sweeping 6 Trouble Shooting 7 If You Need Further Help 7 INSTALLATION INSTRUCTIONS Health & Safety Precautions 8 Specification 8 Chimney 8 Hearth & Fire Surround 9 Connection to Flues 9 External Air Supply 9 Soot Doors 9 Unpacking The Stove 9 Pre Lighting Check 10 Commissioning 10 Tor Dimensions 11 Tor Parts Lists Tor Pico Dimensions 17 Tor Pico Parts Lists Certification 23 Revision. Tor & Tor Pico Issue C

3 OPERATING INSTRUCTIONS & PICO Before lighting the stove check with the installer that the work and checks described in the Installation Instructions have been carried out correctly and that the chimney has been swept, is sound and free from any obstructions. The stove is not suitable for use in a shared flue system. Your Tor stove has been designed to work with the minimum effort. If any operation - such as riddling the grate or opening and closing the door - begins to require extra force then the cause must be investigated and corrected to prevent damage being caused to the stove. Remember that the stove will be hot and is made from hard material. Ensure that you have good balance before operating the fire. Do not use an aerosol spray on or near the stove when it is alight. There is a risk of explosion or flash ignition of the spray. When using the stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with BS 8423:2002. This stove is capable of intermittent operation. with wood logs nor does it cover the instructions for the use of other fuels. DOOR OPERATION The door handle has been carefully designed so that in normal use it may be operated using bare hands. However, if you need to open the doors when the fire is running at maximum, then the use of a cloth or glove may be required. Take care not to touch the doors as they will be hot when the fire is burning. Turn the door handle clockwise to open, and anti-clockwise to close. The stove should be run with the door shut. RIDDLING GRATE Your Charnwood Tor is fitted with a riddling grate to enable wood to be burned and ash to be cleared. Whilst riddling the grate bars are rotated to the vertical position to clear an excessive buildup of ash. Ensure the grate bars rotate back to the horizontal position when the handle is released. ASH CLEARANCE Movement of the grate from one position to the other is effected by FUEL Only dry well seasoned wood should be burnt on this appliance as burning wet unseasoned wood will give rise to heavy tar deposits in the stove, on the glass and within the chimney. For the same reason hard woods (such as Ash, Beech and Oak) are better than soft woods (such as Pine and Spruce.) Burning wet unseasoned wood will also result in considerably reduced outputs. The wood should be cut and split and then left to season in a well ventilated dry place for at least one year but preferably two years before use. Logs of the following sizes are suitable :- Maximum Length Approx. Diameter Tor 280mm (11in) Up to 100mm (4in) Fig. 1. Stove Controls Air control Ash door Ash bin Side bars Side plates Firebox handle Riddling handle Tor Pico 254mm (10in) Up to 100mm (4in) PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS APPLIANCE. ITS USE WILL INVALIDATE THE GUARANTEE. This stove is not designed to burn household waste. For advice on other fuels, please contact Charnwood. This appliance has been approved by HETAS as an intermittent operating appliance for burning dry seasoned wood logs only. HETAS approval does not cover the use of other fuels either alone or mixed pulling the riddling handle as shown in Fig. 1. When burning wood the ash should be allowed to build up and riddling should only be carried out once or twice a week. Allow the ash level to rise up to the slots in the firebricks for best performance. As a guide, the bottom of the logs should be a little above the top of the front guide bar. Please note that during riddling both the firebox and ash doors should be left closed, as ash will be allowed to fall into the ash bin provided in the column. It is advisable to wait a short time for the dust to settle 3

4 OPERATING INSTRUCTIONS & PICO before opening the ash door when removing the bin for emptying. The ash bin should be emptied when the level of ash reaches approximately three quarters full. Once the bin has been removed from the stove the lid can be pivoted into position to prevent ash escaping while the bin is being carried. LIGHTING The stove may be lit using dry kindling wood and paper or fire lighters. Place the paper, or fire lighters, and kindling on the grate and cover with a few small dry logs. Open the air control fully (see Fig. 1.) Light the paper or fire lighters. Close the door until the fuel is well ignited then load with fuel. On initial lighting, the stove may smoke and give off an odour as the silicon paint with which the firebox is painted reacts to the heat. This is normal and will cease after a short time, but meanwhile the room should be kept well ventilated. At first only light a small fire and burn it slowly for two hours to allow any residual moisture in the bricks to evaporate. CONTROLLING THE FIRE Recommended Running Conditions for the Tor and Tor Pico Introduction The Tor and Tor Pico have been designed to burn steadily and efficiently with low smoke emissions. There are five settings for the air control and using these enable the stove to function well under different conditions. The unique QuattroFlowTM air control provides carefully balanced air supply to enable optimum burning conditions without the need for multiple controls. Once the fire is up to temperature the airwash system will begin to work, so allow the fire to become hot before adjusting the air controls to the required setting. The fire is controlled by the single air control knob shown in Fig. 1. Pull the knob out to make the fire burn faster, push it in to make the fire burn slower. Control settings are as follows: - Fully out Start up/max heat 3 Fast 2 Medium 1 Slow Fully in Slumber General comments The Tors work at their best with a generous firebed of ash. We recommend that when the fire is well underway a single layer of logs are loaded front to back. The firebed ash should not be allowed to block the rear air holes. Firebed ash can be removed by pulling the riddling handle on the lower right of the stove back and forth. This will deposit ash in the concealed ash carrier under the firebox and at the same time enable the firebed level to be monitored. When the door is open check that the ash is behind the front guide bar. It is important to use dry kindling wood to start the fire in order to ensure that smoke is kept to a minimum. This will also help keep the glass clean. It is recommended that the initial fire is made smaller than the guide bars and then built up as the initial fire gets well alight. Fig.2 Initial Firing air setting fully out Initial kindling loaded Fig.3 Building the fire air setting fully out Small logs added as fire catches It is important to use dry smaller split logs while building up the fire while still keeping this initial fire away from the side guide bars. 4

5 OPERATING INSTRUCTIONS & PICO Fig.4 Adding larger logs air setting fully out More logs added to fire Larger logs can be added once the fire is well established. Fig.5 Fire well under way reduce air setting to 3 Once long flames appear over the fire reduce the air setting to 3. We normally anticipate running the fire at this setting for at least the first hour if starting the Tor from cold. Fig.6 Fire fully established reduce air setting to 2 or lower control setting is pulled out to be fully open. Final comment on smoke reduction If new logs are added to a fire and the fire dies then smoke will always result and so if this happens open the air control fully. Glass Under recommended running condition the glass should remain quite clean but should film develop on the glass this can be easily removed by wiping the glass with a damp cloth or tissue when the stove is cold. For correct firing we recommend the use of a stove pipe thermometer which may be purchased from your supplier or from Charnwood. REFUELLING Keep the firebox well filled but do not overfill to prevent fuel from spilling over the top of the front or side fire bars. Logs should be evenly distributed across the fire bed to give the most pleasing flame pattern and logs should be placed in the grate aligned from front to back. If the fire has died down, then kindling wood should be added and the air control opened fully to establish the firebed before adding larger logs. Care should be taken that wood does not project over the front fire bar or damage to the glass may be caused when the door is closed, it can also cause the glass to black up. Maximum filling height is half way up the firebox. Liquid fuels are not to be used on this stove. Once the fire is well established with each log alight at the top the air setting can be reduced to 2 or lower according to the type of fire required. If at any setting the flames start to go out or the glass begins to discolour, then this indicates that a higher setting is required. To achieve this pull the air control out to re-establish a consistent burn. Adding more logs building up the fire again If more logs are added to a fire that is still going it is recommended that the control setting be increased to at least control setting 3. If however the fire has died down then it is recommended that the 5 MAINTENANCE Cleaning The stove is finished with a high temperature paint which will withstand the temperatures encountered in normal use. This may be cleaned with a damp lint-free cloth when the stove is cold. Should repainting become necessary then special high temperature paints are available from your supplier or from Charnwood. Cleaning the Glass The glass in the door is a special ceramic glass which is able to withstand high temperatures. Before cleaning the glass open the door and allow it to cool. Clean the glass using a damp cloth and then wipe over with a dry cloth. Any stubborn deposits on the glass may be removed with a proprietary stove glass cleaner or ceramic hob cleaner. Do not use abrasive cleaners or pads as these can scratch the

6 OPERATING INSTRUCTIONS & PICO surface which will weaken the glass and cause premature failure. Aerosol spray cleaners must not be used near the appliance whilst it is under fire. When Not in Use If the fire is going to be out of use for a long period (for instance in the summer) then to prevent condensation, and hence corrosion, the air control should be left fully open and the fire door left ajar. It is also advisable to sweep the chimney and clean out the fire. Spraying the inside of the door and firebox with a light oil, such as WD40, will also help to keep all internal parts working well. After long periods where the fire has been out of use, the chimney and appliance flueways should be cleaned before lighting. Door Seals For the fire to operate correctly it is important that the door seals are in good condition. Check that they do not become worn or frayed and replace them when necessary. Servicing It is recommended that the fire is serviced once a year by a competent person to keep it in first class working order. After cleaning out the firebox thoroughly, check that all internal parts are in good working order, replacing any parts that are beginning to show signs of wear. Check that the door seals are in good condition and that the door seals correctly. A servicing guide is available on request. Repairs or modifications may only be carried out by the Manufacturer or their approved agents. Use only genuine Charnwood replacement parts. THROAT PLATE AND FLUEWAY CLEANING It is important that the throat plate and all the stove flueways are kept clean. They should be checked approximately once a week, by looking up into the firebox for signs of soot or fly-ash on the throat plate and at the sides of the firebox. If there are signs of a build up of soot or fly-ash deposits then the fire must be let out in order to clean the throat plate and flueways. Before attempting to clean the throat plate and flueways ensure that the fire is cold. Wear suitable gloves to prevent irritation from soot deposits. PLEASE NOTE: Great care is needed to avoid hitting the glass with the throat plate as it is removed as broken glass may result. CHIMNEY SWEEPING The chimney should be swept at least once a year and it will generally be possible to sweep the chimney through the appliance. If the stove is fitted in place of an open fire then the chimney should be swept one month after installation to clear any soot falls which may have occurred due to the difference in combustion between the stove and the open fire. PLEASE NOTE: Great care is needed to avoid hitting the glass with the throat plate as it is removed or any of the tools used in cleaning the chimney. First remove the front firebar, side fire plates, and the throat plate. Then sweep the chimney ensuring that soot is removed from all horizontal surfaces after sweeping. In situations where it is not possible to sweep through the appliance the installer will have provided alternative means, such as a soot door. After sweeping the chimney the appliance flue outlet and the flue pipe connecting the stove to the chimney must be cleaned with a flue brush. Fig. 7 Throat Plate After clearing any soot from within the stove, replace the throat plate by reversing the procedure (see Fig. 7), before reinstalling the side fireplates, and front firebar. Different types of sweep's brushes are available to suit different flueways. For standard brick chimneys a wire centre sweep's brush fitted with a guide wheel is recommended. For prefabricated insulated chimneys the manufacturers instructions with regard to sweeping should be consulted Section showing throatplate in top of stove 1. Lift throatplate at front 2. Slide backwards, 3 Swing throatplate downwards To remove the throat plate lift the front edge up, then slide it backward before hinging the plate down from its back supports. Lift up from the back supports and rotate to remove through the doorway. (see Fig. 7) 6

7 OPERATING INSTRUCTIONS & PICO TROUBLE SHOOTING Fire Will Not Burn Check that: a) the air inlet is not obstructed in any way, b) chimneys and flueways are clear, c) that a suitable fuel is being used, d) that there is an adequate air supply into the room, e) that an extractor fan is not fitted in the same room as the stove. f) there is sufficient draw in the chimney, (once the chimney is warm a draught reading of at least 0.10 inches water gauge (25Pa) should be obtained). Glass Blacks Up Keeping the glass clean requires a certain amount of experimentation due to the differences in the draw of different chimneys. The following points should be noted and with a little care should enable the glass to be kept clean in most situations: a) The airwash relies on a supply of heated air to keep the glass clean, therefore, when lighting the stove allow the fire bed to become well established before closing the air control. This also applies when re-fuelling the stove. b) When re-fuelling keep the fuel as far back from the front firebar as possible, do not try to fit too much fuel into the firebox. c) Wet wood or logs overhanging the front firebars will cause the glass to blacken. d) There is a bypass slide that can be adjusted to suit the particular installation. This allows a small amount of airwash air to enter the stove even when the air control is closed. This can be adjusted to help with keeping the glass clean when the fire is slumbering. Please note it is more likely to be difficult to keep the glass clean when running the stove very slowly for long periods. Check that all flue connections are well sealed. It is also important that the chimney draw is sufficient, (when the chimney is warm a draught reading of at least 0.10 inches water gauge (25pa) should be obtained), and that it is not affected by down-draught. Fume Emission WARNING NOTE: Properly installed and operated this appliance will not emit fumes. Occasional fumes from de-ashing and re-fuelling may occur. Persistent fume emission is potentially dangerous and must not be tolerated. If fume emission does persist, then the following immediate actions should be taken: 7 a) Open doors and windows to ventilate the room and then leave the premises. b) Let the fire go out. c) Check for flue or chimney blockage, and clean if required. d) Do not attempt to re-light the fire until the cause of fume emission has been identified, if necessary seek professional advice. The most common cause of fume emission is flueway or chimney blockage. For your own safety these must be kept clean. CO Alarm Your installer should have fitted a CO alarm in the same room as the appliance. If the alarm sounds unexpectedly, follow the instructions given under Warning Note above. Fire blazing out of control Check that : a) The door is tightly closed. b) The air control is pushed in. c) A suitable fuel is being used. d) Door seals and air control slides are sealing. e) The ash flap is sealing. Chimney Fires If the chimney is thoroughly and regularly swept, chimney fires should not occur. However, if a chimney fire does occur push the air control in fully and tightly close the door of the appliance. This should cause the chimney fire to go out in which case the control should be kept closed until the stove has gone out. The chimney and flueways should then be cleaned. If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately. After a chimney fire the chimney should be carefully examined for any damage. Expert advice should be sought if necessary. IF YOU NEED FURTHER HELP If you need further help with your Charnwood Tor or Tor Pico then your Installer will be able to provide the answers to most questions. Your Local Charnwood Premier Dealer has a great deal of experience and will also be able to provide helpful advice. Further help is available from the Charnwood Customer Services department who will be pleased to give advice, if necessary.

8 INSTALLATION INSTRUCTIONS & PICO HEALTH & SAFET Y PRECAUTIONS Please take care when installing the stove that the requirements of the Health and Safety at Work Act 1974 are met. Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact wash with plenty of water. If there is a possibility of disturbing any asbestos in the course of installation then please use appropriate protective equipment. There must not be an extractor fan fitted in the same room as the stove as this can cause the appliance to emit fumes into the room. There must be an adequate air supply into the room in which the appliance is installed to provide combustion air. The combustion air supply must be via a permanently open vent. The requirement for minimum free area is partly dependent on the design air permeability of the house. In older properties the air permeability will be above m /(h.m ), but in some modern properties it may be less. The vent must be positioned such that it is not liable to blockage. Minimium areas are given in the following table :- In addition to these instructions the requirements of BS 8303 and BS EN :2007 must be fulfilled. Local Authority Bylaws and Building Regulations regarding the installation of Solid Fuel burning appliances, flues and chimneys must also be observed, including those referring to national and European Standards. CO Alarms Air Permeability 3 2 m /(h.m ) > 5.0 Building regulations require that whenever a new or replacement fixed solid fuel or wood/biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance. Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292:2002 and from the alarm manufacturer's instructions. Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system. 2 2 Minimum Vent Area cm (in ) Tor Pico No Requirement Tor 16.5(2.6) < (4.3) 44 (6.8) 8 SPECIFICATION Output Weight Flue Gas Temp. Flue Gas Mass Flow Min Flue Draught Max Hearth Temp. The outputs were obtained burning seasoned hardwood C H I M N E Y Tor Tor Pico 8.0kW (27,300 BTU/h) 220 kg 303 C 8.7g/s 25 Pa (0.1in wg) 25 C 5.0 kw (17060 BTU/h) 160 kg 231 C 5.0g/s 25 Pa (0.1 in wg) 25 C In order for the appliance to perform satisfactorily the chimney height must not be less than 4 metres measured vertically from the outlet of the stove to the top of the chimney. The minimum internal chimney and connecting fluepipe size is:- Tor 175mm diameter (7 inches) or 175mm x 175mm. Tor Pico 150mm diameter (6 inches) or 150mm x 150mm. This stove is NOT to be used in a shared flue. If an existing chimney is to be used it must be swept and checked, it must be in good condition, free from cracks and blockages, and should not have an excessive cross sectional area. If you find that the chimney is in poor condition then expert advice should be sought regarding the necessity of having the chimney lined. If it is found necessary to line the chimney then a lining suitable for Solid Fuel must be used. If there is no existing chimney then a prefabricated block chimney or a twin walled insulated stainless steel flue to BS EN :2007 can be used either internally or externally. These chimneys must be fitted in accordance with the manufacturers instructions and Building Regulations. Anki pumice liners or chimney blocks will give a highly insulated chimney which will work well with all fuels. For details ring Anki Chimney Systems on (01983) Single wall flue pipe, of diameter no less than the stove outlet, is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney. If it is found that there is excessive draw in the chimney then a draught stabiliser should be fitted. It is important that there is sufficient draw in the chimney and that the chimney does not suffer from down-draught. When the chimney is warm the draw should be not less than 0.1 inches water gauge (25 pa). If in doubt about the chimney seek expert advice.

9 INSTALLATION INSTRUCTIONS & PICO HEARTH AND FIRE SURROUND The stove must stand on a fireproof hearth and must be situated at least the following distances from any combustible material: Tor Tor Pico Side 800mm (32in) 800mm (32in) Back 500mm (20in) 400mm (16in) The hearth must be at least 12mm (0.5inches) thick and capable of supporting the weight of the stove. The positioning of the stove and the size of the hearth are governed by building regulations for Class 1 appliances. These building regulations state that the hearth must extend in front of the stove by at least 300mm (12 inches) and to the sides of the stove by at least 150mm (6 inches). When the fire door is open, it extends beyond the front of the stove by 400mm (16in) If in doubt as to the positioning of the stove expert advice should be sought either from the supplier or the local building inspector. The fireplace must allow good circulation of air around the appliance to ensure that maximum heat is transferred to the room and also to prevent the fireplace from overheating. A gap of 150mm (6 inches) each side and 300mm (12 inches) above the appliance should give sufficient air circulation. If a wooden mantelpiece or beam is used in the fireplace it should be a minimum of 460mm (18 inches), and preferably 600mm (24 inches) from the appliance. In some situations it may be necessary to shield the beam or mantelpiece to protect it. A vertical connection (shown in Fig. 8) is used and the chimney may be swept through the appliance. Horizontal lengths of flue must be kept to a minimum and should not be more than 150mm (6 inches) long. The sealing face of the flue collar is fixed to the body of the stove using the two screws provided. If a soapstone top is fitted an alternative extended adaptor ring will be required to align the flue ring with the top face of the stone. All flue connections must be well sealed with the self adhesive glass fibre braid provided. EXTERNAL AIR SUPPLY PICO spigot and cover plate The stove is supplied with both a spigot (for attaching air ducting tube) and a cover plate (shown in fig 9). The spigot is used when rear ducting is fitted and the cover plate is used when the air supply is ducted from below the stove. If an external ducted air supply is not required the cover and spigot should not be fitted. Fig 9 PICO External air supply Pico Tor lower leg from rear Air In order for the fire to operate correctly there must be an air gap behind the appliance of at least 100mm, but be aware that this distance will need to be greater in some cases to meet Building Regulation requirements. SOOT DOORS Air Spigot Cover plate CONNECTIONS TO FLUES Fig. 8 Horizontal register plate with flue connection Alternative Soot Door Positions Register Plate With Soot Door It is possible to pass a brush through the appliance but in some installations it may be necessary to have a soot door to enable the chimney to be swept. This may either be in the actual brickwork of the chimney or in the register plate. Various positions of soot doors are shown in fig 8. UNPACKING THE STOVE The stove arrives bolted and shrink-wrapped to its pallet. The wrapping is first removed, then the stove released from the pallet by removing the 4 pallet bolts using a 10mm spanner. The stove comes with the stand fitted and may now be moved to its final position. The pallet is intended to be cut up and used for kindling fuel. 9

10 INSTALLATION INSTRUCTIONS & PICO PRE LIGHTING CHECK Before initial lighting the following points should be checked :- 1. The bottom grate bars should move freely and easily when the riddling mechanism is operated. 2. The plates round the sides and back of the grate must be in position and sitting correctly. 3. The throat plate must be fitted carefully in the roof of the appliance. PLEASE NOTE great care must be taken to avoid hitting the glass whilst installing the throat plate. The method of location and positioning of the throat plate is shown in Fig. 7. COMMISSIONING On completion of the installation and after allowing a suitable period of time for any fire cement and mortar to dry out, the stove should be lit and checked to ensure that smoke and fumes are taken from the appliance up the chimney and emitted safely. Also check all joints and seals. On completion of the installation and commissioning please leave the operating instructions with the customer and advise them on the use of the appliance. 10

11 DIMENSIONS Ø Flue Outlet to suit 175mm (7") Fluepipe PLAN VIEW FRONT VIEW SIDE VIEW 11

12 PARTS LIST Issue E Item Part No. Description 1# 002/ES01/01 Door casting 2# 004/ES01/04 Glass support 3# 004/ES01/07 Glass retainer front 4# 010/ES01/16 Hinge assembly (lower) 5# 010/ES01/15 Hinge assembly (top) 6# 004/ES04 Rear cover 7# 010/ES04/03 Stove top (steel) 8# 004/ES04/04 Glass holding bracket 9 008/ES04/05 Soapstone top /ES04/06 Trim mount 11# 002/ES04/08 Escutcheon plate 12# 004/ES04/09 Glass retainer side 13# 001/ES10 Firebox assy 14# 010/ES10/15 Rear Collar 15# 002/ES10/04 Front casting 16# 002/ES10/05 Side casting 17# 004/ES10/16 RH Corner upright 18# 004/ES10/17 LH Corner upright /ES18/02 Glass front /ES18/01 Glass side Item Part No. Description /ES27/01 Spacer ring /ES27 Extension ring /ES28/01 Firebrick /ES31 Baffle 25* 008/ES35/02 Door Seal kit /KV16 Handle /AY14 Catch /CY45 Flue collar /FW015 Thakaray Washer /ES01/12 Handle Stop /ST008 Tabbed Locking Washer /FN001 M12 MS Nut /ES01/10/00 Lower Hinge Bracket /ES01/10/01 Upper Hinge Bracket /ES11 Serial No. Label /ES17 Ash Bin * These items are not shown on the drawing. # Please specify colour when ordering. To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only. BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 12

13 PARTS LIST GRATE ASSEMBLY Issue B Item Part No. Description Qty /ES07/04 LH sideplate Assy /ES07/06 RH Sideplate Assy /ES07/07 Brick retainer /ES07/08 Front Fence /ES07/09 Side Fence /ES08/01 RH Grate support /ES08/02 LH Grate support /ES08/03 Rear grate link plate /ES08/04 Front grate plate /ES08/05 Link plate /ES08/06 Grate end bar /CG01/02 Grate bar cg1 plus hole /CG01 Grate bar cg Bolt M6 M6 x 30 Hex Hd 6 15 Cotter Pin Splitpin 2 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 13

14 PARTS LIST AIR CONTROL Issue D ItemNo Partno Description QTY /ES15/05 Mounting Box /ES15/02 Connecting rod /ES15/03 Air flow link rod /ES15/04 Front connector /ES15/11 Air control knob /ES15/16 PTFE Washer /ES15/21 Slide front /ES15/22 Front air box /ES15/24 Air slide /ES15/26 PTFE slide strip /ES15/27 PTFE Slider /ES15/29 PTFE Slider /ES15/18 Airbox Guard 1 14 M6 X 25 Hex Hd M6 X 25 Hex Hd 3 15 M6 x 30 Hex Hd M6 x 30 Hex Hd 2 16 M6 x 12 CSK Allen screw 6x12 CSK screw 3 17 M6 x 65 CSK Allen screw 6x65 CSK screw 2 18 M6 Nut M6 Nut M6 Wing nut M6 Wing nut 1 20 M6 Nyloc Nut M6 Nyloc Nut /Cy21 Air Bypass Slider 1 22 Grip Washer M6 Grip washer 1 23 Washer M6 plain Washer /ES34/01 Bearing /ES36/01 Brass ball catch /ES15/12 Rear Airbox Gasket 1 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 14

15 PARTS LIST RIDDLER ARM Issue B ItemNo Partno Description Qty /ES08/12 Ash flap link 1 2# 008/ES15/01 Slide handle /ES15/08 PTFE slider /ES15/09 Spacer /ES15/10 Washer /ES15/17 Slide assy 1 7 Bolt M8 M8 x Washer 15x Washer 14x Clevis M8 Clevis pin 8.0mm Dia x Clevis M6 Clevis 6 dia x Cotter Pin M1.6 x 25 Splitpin 2 13 Lee Spring Spring LEM 095D 12S 2 14 M6 Remform x 12mm Plastite fixing 2 # Please specify colour when ordering. To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only. BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 15

16 PARTS LIST COLUMN Issue C ItemNo Partno Description QTY /ES06/12 Ash guide /ES06/16 Gasket Ash flap /ES06/17 Gasket Column /ES06/19 LH Column side /ES06/20 RH Column side /ES06/21 Bearing Ash flap /ES06/22 Flap pivot /ES06/23 Seal Ash Door /ES06/10 Door assy /ES06/25 Column assy /ES06/26 Hinge upper /ES06/27 Hinge Lower /ES08/08 Ash flap /ES08/11 Flap pivot arm assy 1 15 SCS M4 x 10 M4 socket cap screw 3 16 M5x10 M5 x 10 Pan hd 8 17 Splitpin 3.7dia Splitpin 3.7mm dia 2 18 Magnet 10x5 Magnet /FB026 Grubscrew M8 x 10 2 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 16

17 PICO DIMENSIONS PICO Flue Outlet to suit 150mm (6") Fluepipe PLAN VIEW FRONT VIEW SIDE VIEW 17

18 PICO PARTS LIST Issue A PICO DETAIL A SCALE 1 : Item. Part No. Description QTY /KS010 KS Firebox /KS001/##/A Door Assy /KS001 Door Casting /KS011/A Handle Assembly /KS014 Handle Locking Stop /KS018 Glass Frt Panel /KS063 Handle Stop /KS064 Glass Support /KS066 Front Glass Retainer /AY14 Door Catch 1 11 M5x12 Default 2 12 Metric Nuts M12 Half Nut 1 13 Thakaray Washer 12.5mm /KS003 Hinge Assembly Top /KS005 Hinge Assembly Lower /ST008 Tabbed Locking Washer /KS006 Rear Cover Assy 1 18 See Grate Assy Grate Assembly /KS128 Brick Retainer 2 20 See Column Assy Base Assy /KS019 Glass (side panel) 2 23 See Ridler Arm Assy RiddlerArm /KS007 RH Upright trim 1 Item. Part No. Description QTY /KS009 Soapstone Top Plate /KS030 Glazing Bar /KS075 Rear Skirt /KS120 Front Collar /KS121 Side Skirt /KS127 Top Plate /KS131 Firebrick /ES04/04 Glass Side Bracket /CH12B Cast Flue Collar /KS015 Serial No plate /KS008 LH Upright Trim /KS094/01 Flue Ring /KS094 KS Adaptor Assy 1 38 See Air Control Assy 4 way airbox 1 39 Brass Washer 1/4 Heavy /KS002 Hinge Plate Assy Top /KS004 Hinge Plate Assy Lower /KS134 Sealing gasket (Flue) /KS031 Throat Plate 1 * These items are not shown on the drawing. # Please specify colour when ordering. To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only. BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 18

19 PICO PARTS LIST GRATE ASSEMBLY Issue A PICO Item Part No. Description Qty /KS058 LH Sideplate /KS059 RH Sideplate /KS128 Brick retainer /KS123 Front Fence /KS119 Side Fence /KS122 Grate Support /KS117 Grate Support Plate /KS056 Rear Grate Plate /KS057 Front Grate Plate /KS055 Link Plate /KS062 Grate Front & Rear Bar /CG21 CG20 Grate Bar with hole /CG20 Grate Bar 4 14 Bolt M6 x 14 M6 x 14 Hex Hd Bolt 4 15 Cotterpin Splitpin ø3mm x Screw M6 x 10 M6 x 10 Pan Hd Screw /KS032 Link Plate Cover 1 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 19

20 PICO PARTS LIST AIR CONTROL Issue A PICO DETAIL A SCALE 2 : 7 1 Clicker Assembly Item No Partno Description QTY /KS041/0 Airslide control assembly /KS048 Slide Retaining spring /KS012 Gasket Airbox /KS101 Airbox assy /KS102 Slide spacer /KS103 Slide cover plate /KS104 Slide (airwash) /KS105 Front air slider /KS106 Firebrick air slider /KS107 Airbox outer cover /KS108 Bypass slide /KS110 Spring Retainer 1 13 M8 Nyloc Nut M8 Nyloc nut 1 14 Grip Washer Gripper Washer 1 15 M8 Wavy washer M8 Wavey washer 1 16 Bolt M8 M8 x Rivet 3.2 x 10 M3 x 10 Rivet 2 18 Washer M8 x 21 MS Washer 4 19 Rivet3.2x6.0mm Rivet 3.2 x 6 Long 8 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 20

21 PICO PARTS LIST RIDDLER ARM Issue A PICO Item No Partno Description QTY /KS033 Ash Flap link /ES15/01 Slide Handle /KS130 PTFE handle slider /ES15/09 Spacer /ES15/10 Slide/Spacer /KS133 Slider Sub-Assy 1 7 Bolt M8 M8 x Washer 15x Washer 25x Clevis M8 Clevis pin 8.0mm Dia x Metric Nuts M8 Nut 2 12 Cotter Pin M1.6x25 Cotter pin 1.6 Dia x LE026D04 Spring LEO26D M6 x 12 Pan M6 x 12 pan flange TX screw 2 # Please specify colour when ordering. To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only. BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 21

22 PICO PARTS LIST COLUMN Issue A PICO ItemNo Partno Description QTY /KS037 Rear Air duct /KS038 Ash flap assy /KS042 Base Assembly /KS072 LH Column side /KS073 RH Column Side /KS079 Door Finger Plate /KS081 Gasket Ash Flap /KS082 Ash Guide /KS083 Gasket Column /KS091 Blanking plate /KS092 Air Duct Coupling /ES06/07 Hinge Lower /KS111 Ash Door Hinge 2 14 M4 Csk Phillips Hd M4 CSK Philips Hd 2 15 Magnet 10x5 Magnet 10 x M5x10 M5 x M6 Button Hd Allen Hd 4 18 DIN M8x10 Grubscrew M8 x Metric Nuts M6 Nut 2 20 Washer 14x M6 Washer 6.0mm 4 22 Hinge pin Mk2 Rivet 4.7dia Rd Hd 2 23 Clevis M Cotter Pin M1.6x25 Cotter pin 1.6 Dia x /KS112 Ash Door Assy Bolt M Bolt M8 M8 x /KS035 Seal (Ash Door) 2 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0) F:+44 (0) SPARES@CHARNWOOD.COM 22

23 A.J WELLS & SONS LTD 10 Bishops Way, Newport, Isle of Wight PO30 5WS, United Kingdom A Division of A.J.Wells & Sons Limited Registered in England No EN13240:2001 & PICO ROOMHEATERS FIRED BY SOLID FUEL EC certificate of conformity no: Minimum distance to combustible materials Side: Rear: Emission of CO in combustion products: Flue gas temperature: Space heating thermal output: Energy efficiency: Fuel types: ES44-CPD % 303 C 8.0kW 73.1% Wood Logs PICO KS44-CPD % 231 C 5.0kW 79.2% Wood Logs 23

24 y o u r p r e m i e r d e a l e r BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T : ( 0 ) F : ( 0 ) C O N TA C T U S AT W W W. C H A R N W O O D. C O M A D i v i s i o n o f A. J. W e l l s & S o n s L i m i t e d R e g i s t e r e d i n E n g l a n d N o

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